mohammad ranjbar* & mostafa naghizadeh

14
Integration of Production Planning and Scheduling in Multi-Products Continuous Process Industries Mohammad Ranjbar* & Mostafa Naghizadeh * Mohammad Ranjbar, Department of Industrial Engineering, Faculty of Engineering, Ferdowsi University of Mashhad Mostafa Naghizadeh, Department of Industrial Engineering, Faculty of Engineering, Payam Noor Tehran University Keywords 1 ABSTRACT One of the main elements of each supply chain is production. Production planning in multi-products process industries in which products are subjected to the complicated operational constraints is a very hard work because production of computed optimal volume should be compatible with operation scheduling constraints of production system. Thus, integration idea has been proposed for required decisions of these two problems. The main dilemma in integration is how to make relation between production planning problem with middle term time interval and production scheduling problem with short term time interval. In this paper, we formulate and integrate production planning and operation scheduling problems in continuous process industries with multi products and capability of saving partial products in short and long terms time intervals. In continue, a heuristics solution approach has been proposed and its performance has been evaluated using a practical case study.. © 2011 IUST Publication, IJIEPM. Vol. 22, No. 2, All Rights Reserved * Corresponding author . Mohammad Ranjbar Email: [email protected] September 2011, Volume 22, Number 2 pp. 113-126 http://IJIEPM.iust.ac.ir/ http://IJIEPM.iust.ac.ir/ International Journal of f Industrial Eng gineering g & Production Manag gement ( (2011) ) Production planning and scheduling, Continuous process industries, Integration

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Page 1: Mohammad Ranjbar* & Mostafa Naghizadeh

Integration of Production Planning and Scheduling in Multi-Products Continuous Process Industries

Mohammad Ranjbar* & Mostafa Naghizadeh

* Mohammad Ranjbar, Department of Industrial Engineering, Faculty of Engineering, Ferdowsi University of Mashhad Mostafa Naghizadeh, Department of Industrial Engineering, Faculty of Engineering, Payam Noor Tehran University Keywords 1ABSTRACT

One of the main elements of each supply chain is production. Production planning in multi-products process industries in which products are subjected to the complicated operational constraints is a very hard work because production of computed optimal volume should be compatible with operation scheduling constraints of production system. Thus, integration idea has been proposed for required decisions of these two problems. The main dilemma in integration is how to make relation between production planning problem with middle term time interval and production scheduling problem with short term time interval. In this paper, we formulate and integrate production planning and operation scheduling problems in continuous process industries with multi products and capability of saving partial products in short and long terms time intervals. In continue, a heuristics solution approach has been proposed and its performance has been evaluated using a practical case study..

© 2011 IUST Publication, IJIEPM. Vol. 22, No. 2, All Rights Reserved

**

Corresponding author. Mohammad Ranjbar Email: [email protected]

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http://IJIEPM.iust.ac.ir/http://IJIEPM.iust.ac.ir/

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Production planning and scheduling, Continuous process industries, Integration

Page 2: Mohammad Ranjbar* & Mostafa Naghizadeh

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[email protected]

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ISSN: 2008-4870

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[4] Zhang, X., Sargent, R.W.H., "The Optimal Operation of

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904.

[5] Chryssolouris, G., Chan, S., "An Integrated Approach

to Process Planning and Scheduling", Annals of the

CIRP .vol.34, 1985, pp. 413–417.

[6] Maravelias, C.T., "A Decomposition Framework for the

Scheduling of Single and Multi-Stage Processes",

Computers & Chemical Engineering, vol.30, 2006,

pp. 407-420.

[7] Sung, C., Maravelias, C.T., "A Projection-Based

Method for Production Planning of Multiproduct

Facilities", AIChE Journal, vol. 10, 2009, pp. 13-22.

[8] Harjunkoski, I., Grossmann, I.E., "Decomposition

Techniques for Multistage Scheduling Problems

Using Mixed-Integer and Constraint Programming

Methods", Computers & Chemical Engineering, Vol.

26, 2001, pp. 1533-1545.