32

Mold.Plus-800High Accuracy Vertical Machining Center

Travel (X/Y/Z)

: 800/550/500 mm (31.49/21.65/19.68 in.)

Table Size

: 1,150 x 510 mm (45.27 x 20.07 in.)

Max. Loading Capacity

: 500 kg (1,100 lb.)

*Actual results are not guaranteed values.

Mold.Plus New High Accuracy Vertical

Incorporating box slideways, a high

accuracy scale feedback system on allaxes, a 20,000min-1 Matsuura Hi-Tech

Spindle offering effortless power,Matsuura's renowned Thermal Growth

Compensation System & sustained posi-tioning accuracy of 1 micron, Matsuura's

Mold.Plus-800 is the machine for allmodern Mold & Die manufacturers.

Mold.Plus

Circularity 1 µm *Actual Result

Filter : 1-15Material : Aluminum A5052Spindle Speed : 5,000 min-1

Feedrate : 1,000 mm/minTool : Endmill 2 tooth

Filter : 1-150Material : Aluminum A5052Spindle Speed : 5,000 min-1

Feedrate : 1,000 mm/minTool : Endmill 2 tooth

Circularity 2 µm *Actual Result

Phenomenal High Accuracy Cutting

Effortless Power,Superior Accuracy

2 µm/div 2 µm/div

54

Positioning Accuracywithin 1 µm on all axes

*Actual Result

Thermal DisplacementCompensation Function

Thermal Displacement Valuewithin 5 µm during continuous6 hours, 20,000 min-1 running

*Actual Result

Thermal Displacement Value on All Axes duringcontinuous 6 hours running

*Actual results are not guaranteed values.

Taper : BT40 ( Double Face Contact )

Speed : 20,000 min-1

Motor Power : 15/18.5kW (25HP)

Max. Torque : 108.5 Nm/1,320 min-1

High Speed 20,000 min-1 High Accuracy

Matsuura Hi-Tech SpindleHigh ResolutionLinear Scales

• Due to the high accuracy, 0.05 µm resolu-tion linear scales excellent repeatability,

positioning & superb machining results areachieved - every time. • By utilizing the spindle thermal displacement

compensation function, the sustained accuracy

of this outstanding machine is assured overmany years of operation.

Error

Position

Positioning Accuracy on All Axes

Displacement Value

• Utilizing Matsuura's many decades of pioneering highspeed machining experience, our spindles are designed &

assembled ‘in house’. Matsuura's spindle engineers workin a dedicated clean room complex to assure the highest

quality & reliability, the precision spindles are assembledto guarantee a runout of less than 1 µm (0.000039 in.)

(actually measured value) at the nose of the spindle.

• The spindle and the motor are connected by Matsuura's

unique coupling. This assembly is designed to preventthe heat from being transferred from the motor to the

spindle & contributes to the high rigidity of the spindle.

• To minimize heat buildup in the spindle, cooled oil is

circulated around the outer jacket of the spindle andmotor as well as the motor flange, thus sustaining its

high accuracy.

• The standard, double contact of the face & taper, unifica-

tion of the spindle & drive key features a unique toolclamp mechanism to improve repeatability and station-

ary/dynamic rigidity. This results in excellent materialremoval rates and surface finish.

• Widely spaced, rectangular guideways on all axes

are finished by traditional hand scraping to

minimise wear & offer life long accuracy.

• Significant ribbing of the bed & column -

designed & optimized by FEM analysis.

POWER (kW)

SPINDLE SPEED (min-1)

(Figure of System)

TORQUE (Nm)

76

*Handy Man provides major savings by reducing set-

up, programming, operating & maintenance times.

Please contact Matsuura for a copy of our in-depth

Handy Man brochure.

Proven Software Performance

Swarf ManagementModern, Ergonomic Design

• The newly designed front access has left & right opening doors, & incorporate improvements toroof access at the front of the machine. The door opening width is 1,080 mm (42.51 in.), offering a

cavernous access point for large, heavy & unwieldy billets.

Vastly Improved Operator Access

Wide Access

• Large bedway ducts ensure the

unobstructed free flow of swarf into the

chip collection buckets at the rear of the

machine.

• Excellent chip flow - front & rear of Y

axis telescopic cover.

• Deep side troughs.

• Optional spiral chip conveyors are

available on left & right side trouughs.

Efficient Swarf Management

Door Open Width : 1,080 mmDoor Open Width : 1,080 mm

(31.49 in.)

(min.10.62 in.)

(36

.02

in

.)

(42.51 in.)(42.51 in.)

800 mm

min. 270 mm

91

5 m

m

Distance from Spindle Center to

Machine Front

Min. Distance from Table Edge

to Machine Front

Dis

tan

ce f

rom

Flo

or

toTa

ble

Su

rfac

e

Chip Flow (Y-axis Front)

Chip Flow (Y-axis Left & Right) Spiral Chip Conveyors (Y-axis Left & Right)

Option

Chip Flow (Y-axis Front)

• Chip Bucket• Coolant Tank

98

*max.1,000 block available as option.

IZ-2/150NF

Nano Smoothing (X/Y/Z)

Look-ahead Block Expansion up to 1,000 pcs

Fast Data Server (100/10 Base-T compatible)

Optimal Torque Ace./Dec.

Powerful, High Performance

IPC

AD-TAP

High Speed & High Precision PackageOption

Mold.Plus-800 Table Surface

Mold.Plus-800 Outline

IZ-1/15FIZ-1/30NF, IZ-2/150NF

( Look Ahead Linear Ace./dec. + nano interpolation )

Matsuura G-Tech 30i Mold.Plus-800 Floor Plan

Example

• Executing the max. 200(IZ-1/30NF)- or

600*(IZ-2/150NF)-block look ahead linear

acc./dec. before interpolation achieves a

smooth acc./dec. across the multiple blocks

calculated by nano order.

• For high speed cutting applications, Matsuura's

proven and pioneering software is recommended.When utilizing this software, setting the required

part accuracy level is quick, simple and user friendly,allowing you to prioritize precision against speed.

• Matsuura's unique

spindle motor control

technology- AD-TAP,

intelligently optimizes

the torque V speed

characteristics of the

spindle motor,

depending on the size

of the tap used. This

provides average

reduction of 20% in

tapping time.

(Patent Pending)

( Example number of tapped holesat same time )

8TappedHoles

10TappedHoles

AD-TAPPreviousTapping

Option

• Matsuura's original high speed control func-tion that compensates for any geometric error

between the machining program and theactual machined profile.

(10”

)

(3.9”)

(3.9”)

(3.9”) (10”

)

(20”

)

(3.9”)

(45.2”)

(11/16”)

For more Complex, Precision PartsFor General Parts or Mold & Die

Workpiece : Mold & DieNumber of Tools : 8

Materials : CENA1 (HRC40)Cycle Time : 16 hours

T-Slot Details

Number of Tools• 80 tools

Coolant /Swarf Management• Coolant Thru(2MPa/5MPa*/7MPa*)

:*with Coolant Temperature Controller

• External Nozzle (2MPa/5MPa)

• Coolant Temperature Controller (100L/200L)

• Chip Flush System

• Spiral Chip Conveyor (Right & Left)

• Lift-Up Chip Conveyor

( Hinge Type, Drum filter + Spiral Chip Conveyor )

• Chip Bucket

• Air Blow for Chip Swarf Removal

• Workpiece Cleaning Gun

Operation / Maintenance

Safety Features

• 8 Sets of Extra M Function

• Weekly Timer

• 3 Color Status Light (red, green, yellow)

• Spindle Run Hour Meter

• Automatic Operation Run Hour Display unit

• Movable Manual Pulse Generator

• Mist Separator Unit

• Rotary Wiper (Air Supply System)

• Coolant Flow Checker

• Door Interlock for Total Splash Guard

Tool Management /Workpiece Measurement• Touch Type In-Process TLM Measurement

+ Broken Tool Detection + Auto Centering

• In-Process Measurement & Broken Tool Laser Detection

• Touch probe

Others• Additional Axis (4/5th Table)

Options

1110

Standard Machine Specifications

800 mm (31.49 in.)

550 mm (21.65 in.)

500 mm (19.68 in.)

1,150 x 510 mm (45.27 x 20.07 in.)

500 kg (1,100 lb.)

40 - 20,000 min-1

7/24 taper JIS BT40

ø70 mm

Oil & Air

15 / 18.5 kW (25HP)

108.5 Nm/1,320 min-1

25,000 mm/min

1 - 25,000 mm/min

JIS B 6339 40T

JIS B 6339 40P

30

96 mm (3.77 in.)

175 mm (6.88 in.)

350 mm (13.7 in.)

10 kg (22 lb.)

Memory Random

0.9 sec :Tool weight to be less than 5kg (11 lb.)

1.8 sec :If tool weight is more than 5kg (11 lb.)

3.2 sec

52 kVA

AC200/220V±10%

0.54 - 0.93 MPa

650 NL/min

400L

5,000 kg

Matsuura G-Tech 30i

The specifications don’t show all. Please call for details.

Standard NC Specifications Matsuura G-Tech 30i

CONTROLLED AXES

Controlled Axes(Simultaneous 3-axes) : Positioning, Linear interpolation

Controlled Axes(Simultaneous 2-axes) : Circular interpolation

PROGRAMMING METHOD

Least Input Increment 0.0001mm (0.00001 in.)

Least Command Increment 0.0001 mm

Max. Programmable Dimensions ±99999.999 mm (±9999.9999 in.)

Absolute / Incremental Programming G90/91

Decimal Point Input / Computer Type Decimal Point Input

Inch / Metric Selection G20/G21

INTERPOLATION

Positioning G00

Linear Interpolation G01

Circular Interpolation G02/G03 : (CW / CCW)

Helical Interpolation G02/G03 : (CW / CCW)

NANO Interpolation

FEED

Cutting Feed Rate F direct command (mm/min or in./min)

Dwell G04

Handle Feed Manual Pulse Generator : 1 set

0.001/0.01/0.1 mm /1 scale

(0.0001/0.001/0.01 in./1 scale)

Manual Feed Rapid / Jog Feedrate.

Automatic Acc./Dec. Rapid Traverse : Linear acc./dec.

Cutting Feed : External acc./dec.

Rapid Feed Override 0, 1, 10, 25, 50, 100%

Feed Rate Override 0 - 200%, 10% each

Override Cancel

PART PROGRAM STORAGE & EDIT

Program Memory (512 KB) 1,280 m

Expansion of Number of Programs

Background Edit Function

OPERATION & DISPLAY

Operator's Panel Display : 10.4 in. ( LCD Color ) Full Key

Operation : Full Key, 10+2 Software Key

Run Hour/Parts Number Display

Back Ground Graphic Function

I / O FUNCTION & DEVICES

Reader Punch Interface (1 ch.) RS-232C

Internalized Ethernet 100/10 BASE-T

DNC Operation, Data Input/Output Memory Card, Compact Flash Card

STM Function

Spindle Function (S Function) S 5 Digits Command

Spindle Speed Override 50 - 120% (Increment 10%)

Tool Function T4 Digits Command

Miscellaneous Function M3 Digits Command

TOOL OFFSET

Tool Offset Memory C Offset for figure & Wear (D/H Code)

Tool Offset Number Addition Total 99

COORDINATE SYSTEM

Manual Reference Point Return

Reference Point Return Check G27

Coordinate System Setting G92

Automatic Coordinate System Setting

2nd Reference Point Return G30

Work Coordinate System Setting G52-G59

OPERATION SUPPORT FUNCTION

Label Skip

Single Block

Optional Stop

Optional Block Skip

Dry Run

Machine Lock

Mirror Image

Z-Axis Command Neglect

Feed Hold

Cycle Start

Data Protection Key

Help Function

PROGRAMMING SUPPORT FUNCTION

Circular Interpolation by Radius R

Canned Cycle G73, G74, G76, G80-G89, G98, G99

Sub Program Calling (Quadruple)

Exact Stop Check G09, G61

Exact Stop Mode G61, G64

Programmable Data Input G10

Automatic Corner Deceleration

Custom Macro

Dynamic Graphic Display

Rigid Tap

IZ-1/15F ( AI Contour Control )

AUTOMATIC SUPPORT FUNCTION

Skip Function G31

SAFETY / MAINTENANCE

Emergency Stop

Stored Stroke Check 1, 2, 3

Stroke Limit Check Before Move

Unexpected Disturbance Torque Detection

F

F

03. ATC Auto Door

07. Spindle Oil Cooler 11. Lubrication Unit

16. Work Light

21. Coolant Nozzle Unit 22.

20. Chip Flow (Side Trough)

09. Coolant Unit (Chip Rear Disposal) 20. Chip Flow (Y-axis Cover)

TRAVEL

X-axis Travel

Y-axis Travel

Z-axis Travel

TABLE

Working Surface

Loading Capacity

SPINDLE

Speed Range

Spindle Taper

Bearing Inner Diameter

Bearing Lubrication

Motor Power (cont. / 50%ED)

Max. Spindle Torque

FEEDRATE

Rapid Traverse (X/Y/Z)

Feedrate (X/Y/Z)

AUTOMATIC TOOL CHANGER

Type of Tool Shank

Type of Retention Knob

Tool Storage Capacity

Max. Tool Diameter

:When the pockets on both side are empty

Max. Tool Length

Max. Tool Weight

Method of Tool Selection

Tool Changing Time

POWER SUPPLY

Power Capacity

Input Power

Air Source

Volume of Compressed Air

TANK CAPACITY

Coolant Tank Capacity

MACHINE SIZE

Mass of Machine

CONTROL

Control System

STANDARD ACCESSORIES

01. Total Enclosure Guard & Top Side Cover

02. Magazine Cover

03. ATC Auto Door

04. Synchronized Tapping Function

05. AD TAP Function

06. IPC Function

07. Spindle Oil Cooler

08. Air Dryer

09. Coolant Unit (Chip Rear Disposal)

10. Scale Feedback System

11. Lubrication Unit

12. Spindle Overload Protection

13. Spindle Load Monitoring Function

14. 9 Sorts of M-Code Counters

15. Thermal Displacement Compensation Function

16. Work Light

17. Standard Mechanical Tools & Tool Box

18. Machine Color Paint

19. Levelling Pads & Bolts

20. Chip Flow (Y-axis Cover & Side Trough)

21. Coolant Nozzle Unit

22.

23. CD-ROM for Memry Card DNC Operation

Superior Accuracy Vertical Machining Center

Mold.Plus-800

EY-E1.0 200503 3000 S

• Product specifications and dimensions are subject to change without prior notice.

• The photos may show optional accessories.

• Products are subject to all applicable export control laws and regulations.

Website : www.matsuura.co.jpe-mail : webmaster@matsuura.co.jp

Printed on recycled paper.

MATSUURA MACHINERY CORPORATION1-1 Urushihara-cho Fukui City 910-8530, Japan<Tel> +81-776-56-8106 <Fax> +81-776-56-8151

MATSUURA EUROPE GmbHOtto-Von-Guericke-Ring 10a 65205 Wiesbaden-Nordenstadt, Germany<Tel> +49-6122-7803-80 <Fax> +49-6122-7803-33<e-mail> meg@matsuura.de<web-site> www.matsuura.de

MATSUURA MACHINERY PLCBeaumont Centre Whitwick Business Park, CoalvilleLeicestershire LE67 4NH England<Tel> +44-1530-511-400 <Fax> +44-1530-511-440<e-mail> postmaster@matsuura.co.uk<web-site> www.matsuura.co.uk

MATSUURA MACHINERY GmbHOtto-Von-Guericke-Ring 10a 65205 Wiesbaden-Nordenstadt, Germany<Tel> +49-6122-7803-0 <Fax> +49-6122-7803-33<e-mail> info@matsuura.de<web-site> www.matsuura.de

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MMTS CORPORATION65 Union Avenue Suite2, Sudbury Massachusetts 01776, U.S.A.<Tel> +1-978-443-5388 <Fax> +1-978-443-9524