monitor adjust want to see what you have missed? welding camera · 2020. 4. 23. · welding camera...
TRANSCRIPT
Welding CameraCavitar Ltd is an expert in illumination solutions
based on diode laser technology. We offer versatile laser solutions for integrators of industrial monitoring systems and
manufacturing machinery.
www.cavitar.com
Monitor and adjust your process in real time.
See through heat and blinding brightness straight to the core of your welding process.
Different levels of integration depending on the application.
Take advantage of the process information that was impossible to see before.
See through heat
Want to see what you have missed?
Small solutions for easy integration › Robust,compactandreliable–capableoffulfilling thetoughestoperationalrequirements
› Easytouseandintegrate › Differentlevelsofintegrationdependingontheapplication
See through heat and blinding brightness straight to the core of your welding process › Immunetosurroundinglightandvibrations › Visualization of weld position with respect to the objectgapposition(visualseamtracking)
› Visualization of the presence of unwanted droplets
Monitor and adjust in real-time › Monitoringofthemeltpoolbehavior (boundary,shape,size,stability)
› Monitoringoffillermaterialinsidearc–adjustandoptimizetheweldingdeviceaccordinglytogetastableprocess
› Monitoringoftheactuallengthofthefreefillerwire › Simplereal-timemeasurementswithimagecalibrationandadjustableguidelines
› High-qualitylivevideothatcanbesaved for documentation purposes
Far-reaching and safe to operate › Easyprocessmonitoringbyoperatorfromasafedistance–avoidexposuretoarcandweldingfumes
› Goodergonomyfortheoperator › Reachestheprocessevenindifficultplaces–forweldingbehindcorner,inlimitedspacesorindangerousenvironment
› Alsofortrainingpurposes
For various levels of automation › Manualwelding › Semi-automatedwelding › Automatedwelding › Robotwelding
For various welding techniques › Arcwelding(MIG,MAG,TIG) › Laserwelding › Hybridwelding › Plasmawelding
Effective and efficient › Excellentimageandvideoquality › Improvedqualityandreliability › Higherprocessyield › Savingsinprocessset-upandproblemsolvingtime › Reducestheneedforlaboriousandexpensive post-manufacturingchecks
Laser welding, inside tube monitoring of the root side
TIG welding, narrow groove, orbital
YAG laser welding MIG welding, longitudinal
Welding Camera
TIG welding, structured light, incomplete weld
TIG welding, structured light, complete weld
MODEL C300 C200 C100
Characteristics Highlycompactand robust camera unit includes laser illumination and has IP 66 case withintegratedwateroraircoolingoption.Designedfordemandingenvironments.
Extremelycompactcamera unit includesintegratedillumination optics.
Camera and laser illumination are separated forfullyflexiblesetup. Suitable for special setups ordevelopmentpurposes.
Target applications GMAW,TIG,Plasma GMAW,TIG,Plasma Laserwelding,GMAW,TIG,Plasma
Camera unit
Resolution (pixel) 1440x1080 1440x1080 Casespecific
Max frame rate (fps) 30 30 Casespecific
Field of view (mm2) ~32x42 ~35x46 Casespecific
Working distance (mm)
200 200 Casespecific
Size (WxHxL, mm3) 30x45x99 29x29x86 Casespecific
Weight (g) 300 130 Casespecific
Laser unit
Wavelength (nm) 640 640 640or810
Laser class 3R 3R 3Ror3Bdependingon the setup
Size (WxHxL, mm3) Integratedincamera 36x46x150 36x46x150
Weight (g) Integratedincamera 430 430
Light delivery Integratedincamera Lightguide Lightguide
Cavitar Welding CameraFeatures