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179 6 b22 GypLyner Technical support: T 08705 456123 F 08705 456356 E [email protected] General purpose lining Minimal connection to the structure Corrects background irregularities Little or no background preparation needed Can satisfy thermal performance and acoustic requirements Versatile Simple to install GypLyner GypLyner wall lining is a cost-effective, virtually independent metal frame dry internal lining. It is a general purpose system which is non- loadbearing and suitable for all internal applications. It can be used in all building types ranging from private houses to large commercial developments. The inherent versatility makes it equally suitable as a wall and ceiling lining.

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179

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Technical support: T 08705 456123 F 08705 456356 E [email protected]

● General purpose lining

● Minimal connection to the structure

● Corrects background irregularities

● Little or no background preparation

needed

● Can satisfy thermal performance and

acoustic requirements

● Versatile

● Simple to install

GypLyner

GypLyner wall lining is acost-effective, virtuallyindependent metalframe dry internal lining.It is a general purposesystem which is non-loadbearing and suitablefor all internalapplications. It can beused in all building typesranging from privatehouses to largecommercialdevelopments. Theinherent versatilitymakes it equally suitableas a wall and ceilinglining.

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ComponentsGyproc plasterboards

Thickness (mm) Width (mm)

WallBoard1 12.5, 15 900, 1200

MoistureResistant2 12.5, 15 1200

WallBoardDuplex3 12.5, 15 900, 1200

SoundBloc 12.5 1200

DuraLine 13 1200

Thermal laminates 18 – 65 1200

GL9 Bracket. Leg length 125mm.

GL3 Channel Connector.

GL8 Track in 3600mm length.Dimensions are 30mm x 20mm x 20mm.

GFT1 Fixing ‘T’

99 FC 90 Fixing Channel

GA6 Splayed Angle – for splayed corners.

Gypframe fixing supports

GypLyner metal sections

GL1 Lining Channel in 2400, 2700, 3000 and3600mm lengths. Prime dimensions are 45mm x 18mm.

GL2 Bracket. Leg length 75mm.

1 Provides a basic lining.

2 Used as the lining in intermittently damp use areas, e.g. showercubicles, where ceramic tiles are the specified finish. Refer to sectionn20 Ceramic tiling.

3 Used as the external wall lining to provide resistance to water vapourtransmission.

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Other components

Gypframe Wafer Head Drywall Screws – fixing the brackets to

GL1.

Gypframe Wafer Head Jack-Point Screws.

Gypframe GypLyner Anchors – fixing the brackets to concrete /

masonry.

Gyproc Drywall Screws

Isowool Acoustic Partition Roll (1200)

Gyproc Sealant – sealing airpaths for optimum sound insulation.

Gyproc edge beads – protecting and enhancing board edges.

Gyproc Control Joint – to accommodate structural movement.

Gyproc FireStrip – for sealing deflection heads.

Gyproc jointing materials – for a seamless finish.

Thistle Board Finish or Thistle Multi-Finish – providing a plaster

finish as an alternative to jointing.

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Planning the job1 Estimated construction time is 3m2 / man hourready for finishing.

2 The depth of the cavity is determined by thepositioning of the fixing brackets. Allow for a stand-off of 25mm - 75mm plus the lining thickness for GL2Brackets, and 25mm - 125mm plus the liningthickness for GL9 Brackets.These stand-offs aresufficient to correct irregularities normallyencountered in solid backgrounds.

3 The drylining cavity must be ‘closed’ otherwisethermal performance will be downgraded. This isachieved in practice if the abutting elements and thebackground are well fitted, and junctions are sealed.When the perimeter of the cavity is to be sealed by thedrylining contractor, apply a continuous fillet ofGyproc Dri-Wall Adhesive or Gyproc Sealant to theperimeter of the external wall and around any servicepenetrations and openings. Make provision forrestricting air movement around the perimeter ofsuspended timber floors, such as the provision of aflexible seal between the floor and walls.

4 Brackets should be positioned equidistant at max.800mm vertical centres. Where there is a requirementfor increased rigidity, these support centres should bereduced accordingly, although acoustic performancemay be downgraded. Contact British Gypsum forguidance.

5 Where there is a requirement for a more durablelining, 13mm DuraLine may be used in place of either12.5mm or 15mm WallBoard, or 12.5mm FireLine,giving equal performance.

6 Consider a damp proof membrane on new concreteor screeded floors.

7 Use full height boards wherever possible – if jointsare unavoidable endeavour to position them abovesuspended ceilings or below access floor level.

8 Support horizontal board joints with GypframeFixing ‘T’.

9 Select the right length of drywall screws (nominalentry into metal of 10mm).

10 Form vertical cavity barriers, where specified, inlong runs of lining.

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11 Consider skirting fixing – mechanical or usingGyproc Sealant.

12 Seal any small gaps, such as at the base of theskirting, with Gyproc Sealant.

13 Install Gyproc Control Joints where specified.

14 Fixtures – additional framing will be required tosupport heavyweight items (e.g. sanitary ware).

15 Ceramic tiles – 12.5mm; 32 kg/m2 maximum.

Finishing See Section 10.

QuantitiesA detailed take-off calculator has been compiled forestimating component usage for GypLyner wall liningsand is included overleaf. Note that quantities are approx.and do not allow for wastage. Use instructions as follows:

Choose lining height and stud length, and read offthe number of studs required.

Read off the number of GL2/GL9 Brackets, GL3Channel Connectors and GL8 Track required.

Choose board size and read off the number oflengths of GFT1 Fixing ‘T’ or GFS1 Fixing Strap required.

Read off the number of boards required.

Read off the number of screws required.

Add any additional items required.

Adjust quantities to suit the number of m2 specified. NB

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Wall lining height (mm) GL1 Lining Channel GL2/GL9 bracket (No.) No. of GL3 Channel Connectors GL8 Track (No.) length (mm) plus GypLyner Anchors (No.) for GL1 Lining Channel lengths (mm)

2400 2700 3000 3600 2400 2700 3000 3600

7500 70 62 56 47 176 67 45 45 45 8

7000 70 62 56 47 191 48 48 48 24 8

6500 70 62 56 47 206 52 52 52 26 9

6000 70 62 56 47 195 56 56 28 28 10

5500 70 62 56 47 182 61 61 31 31 11

5000 70 62 56 47 200 68 34 34 34 12

4600 70 62 56 47 182 37 37 37 37 13

4400 70 62 56 47 190 40 38 38 38 13

4200 70 62 56 47 199 40 40 40 40 14

4000 70 62 56 47 167 42 42 42 42 14

3800 70 62 56 47 176 44 44 44 ✕ 15

3600 70 62 56 47 186 47 47 47 ✕ 16

3400 70 62 56 47 197 50 50 50 ✕ 17

3200 70 62 56 ✕ 157 53 53 ✕ ✕ 18

3000 70 62 56 ✕ 167 56 56 ✕ ✕ 19

2800 70 62 56 ✕ 179 60 ✕ ✕ ✕ 20

2600 70 62 ✕ ✕ 193 ✕ ✕ ✕ ✕ 22

2400 70 62 ✕ ✕ 140 ✕ ✕ ✕ ✕ 24

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take-off calculator for 100m2 of lining

Gypframe Wafer Head Drywall Screws - 500 No./100m2; GL1 - add one extra for each internal and external angle, and each door and window opening; GL8 6

No. of GFT1 Fixing ‘T’ or GFS1 Fixing Strap for board size (mm) Boards Gyproc Drywall Screwsand

2400 x 1200 2700 x 1200 3000 x 1200 3300 x 1200 3600 x 1200 finishing

12 12 12 12 12

12 12 12 12 6

13 13 13 7 7

14 14 7 7 7

16 16 8 8 8

17 9 9 9 9

10 10 10 10 10

10 10 10 10 10

10 10 10 10 10

11 11 11 11 11

11 11 11 11 11

12 12 12 12 0

13 13 13 13 0

13 13 13 0 0

14 14 0 0 0

15 15 0 0 0

17 0 0 0 0

0 0 0 0 0

5 4 3

8 - add one extra for each internal angle, and one/two extra for each window opening.185

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NUMBER OF BOARDS REQUIRED

2400 x 1200mm =

35 Boards

FINISHING

Skim:

Thistle Board Finish (preferred)

Thistle Multi-Finish

Jointing:

Gyproc Joint Filler

Gyproc Joint Cement

Gyproc Ready Mix Joint Cement

Gyproc PaintLess Joint Cement

Gyproc Easi-Fill

Gyproc Easi-Fill 45

METHODS OF REINFORCEMENT

Gyproc Joint Tape (preferred)

Gyproc Corner Tape

Thistle ProTape FT50

SINGLE BOARDED

1250No.

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1 2

• Determine cavity depth required andmark chalk lines to floor and ceiling toindicate positioning of GL8 Track.

• Fix GL8 Track to perimeters, with thelonger leg towards the lining, at 600mmcentres using appropriate fixings.

• Mark vertical lines on the wall at600mm intervals (450mm intervals for900mm width boards) to indicate GL2 orGL9 Bracket fixing centres.

• Mark horizontal lines at 800mmcentres to determine individual bracketpositions.

• Position each bracket, ribs to the wall,and fix through bracket slot into the solidwall using a GypLyner Anchor.

Installation

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• Friction fit GL1 Lining Channel into thetrack.

• Extend GL1 channel, where required,by engaging channel ends over a GL3Channel Connector.

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Internal angles

• Position a GL1 Lining Channel tightinto the corner in order to providesupport for the lining.

• Bend one bracket leg across the face ofthe GL1 and fix with a Gypframe WaferHead Drywall Screw to secure andrestrain the channel at the cornerposition.

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• Bend bracket legs forward and fix eachleg to the channel using a GypframeWafer Head Drywall Screw. Insert screwthrough the hole in the bracket nearest tothe back of the channel.

• Bend back protruding bracket legs tosit clear of the channel face.

Avoid exerting any backwards orforwards pressure on the channels whenscrew-fixing the brackets, otherwise astraight and true lining surface may notbe achieved.

NB

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Board fixing

• Fix boards to all framing members at300mm centres using Gyproc DrywallScrews.

• Lightly butt boards, inserting screwsnot closer than 10mm from bound edgesand 13mm from cut edges.

• Locate GL8 Track tight to the wall atthe corner position and fix through thelining into the channel.

• Continue boarding, fixing boards to allframing members.

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Select the appropriate length offixing to provide a nominal 10mm penetration into the steel framing.

NB

Adjust slotted brackets (if necessary) as boarding proceeds toallow for board width tolerances.

NB

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Openings

• Position GL1 Lining Channel to slightlyoversail the opening on either side and fixchannel to track at head and base with aGypframe Wafer Head Drywall Screw.

• Install cut and bent track to form thehead of the opening and fix to the side ofthe channel using two Gypframe WaferHead Drywall Screws.

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• Position a short length of GL1 LiningChannel midway above the opening andfix using two Gypframe Wafer HeadDrywall Screws.

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• Fix Gyproc edge bead to the perimeterof the window frame to provide restraintand edge protection to the reveal andsoffit linings.

• Cut reveal and soffit boards to width,locate into the perimeter edge bead andfix to channel/track.

• Fix boards to complete drylining at theopening.

• Where door openings occur in the runof lining, cut board around the openingto avoid a joint directly in line with doorjambs.

Insulation

• If Isowool insulation is specified, installprogressively as boarding proceeds.Services

• The drylining cavity facilitates theincorporation of services. Fix pipes andconduits in position before installing theframing.

The insulating backing of Gyprocthermal laminates should not be chasedto accommodate services. PVC coveredcables must not come into contact withpolystyrene insulation. Use suitable isolation methods (conduit or capping).

NB

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Junction details

Window reveal Internal angle External angle

Perimeter sealing to

external wall