moore subsea dossier
TRANSCRIPT
OOiill && GGaass SSuubbsseeaa _____________________________________________________________________________________________________________________
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IINNTTRROODDUUCCTTIIOONN Matrikon Moore is one of the world leaders in providing global Industrial Automation and
Optimization turnkey solutions to a diverse range of industries including: Oil & Gas,
Petrochemical, Food & Beverage, Metals, Mining, Power and Water & Sanitation.
Headquartered at Midrand, South Africa, the company has regional offices to service the local petrochemical and heavy industries and in 2010 the company established a subsidiary company ‐ Moore LLC ‐ based in Houston Texas. Matrikon Moore has been involved in the Offshore Oil gas industry for more than 10 years. Commencing with the provision of commissioning services for newly deployed FPSOs, the company progressed to full Topsides ICSS and PMS development and, since 2007, the provision of Subsea Control Systems. The Company is fully ISO 9001 accredited and carries IEC Safety Certifications for the development of software for Safety Instrumented Systems (SIS).
TTAABBLLEE ooff CCOONNTTEENNTTSS
INTRODUCTION ............................................................................................................................... 1
TABLE of CONTENTS ........................................................................................................................ 1
FPSO MONDO ................................................................................................................................. 2
FPSO SAXI‐BATUQUE ....................................................................................................................... 3
KIZOMBA C – GAS GATHERING ....................................................................................................... 4
KIZOMBA SATELLITES ...................................................................................................................... 5
FO DEVELOPMENT .......................................................................................................................... 6
CONTACTS ....................................................................................................................................... 7
OOiill && GGaass SSuubbsseeaa _____________________________________________________________________________________________________________________
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FFPPSSOO MMOONNDDOO
Scope of Project Provision of a Subsea Master Control System on FPSO Mondo.
Project Description Moore was responsible for provision of both the Topsides ICSS system and the Subsea MCS, which provided a unique opportunity to seamlessly integrate the two systems.
The DCS system chosen was the Siemens PCS7 system.
Hardware comprised Siemens S7‐400‐H (redundant) systems, redundant severs and two client Workstations. Approximately 200 000 soft I/O was used. The project required a fully customized system of the Siemens PCS7 which included custom HMI overview, symbols, faceplates and functions blocks.
The Siemens system linked directly to the Veto Gray subsea system via industrial Ethernet onto the SMUs.
The subsea layout included 3 drill centers, which consisted of a maximum of 14 production wells, 8 water alternating gas injection wells, 4 water injection well, 3 production manifolds and 2 water alternating gas manifolds. The Siemens system was also required to interface and control the Hydraulic Power Unit (HPU) supplied by Anzett.
In addition to the main MCS, the project scope included for Training simulators to be installed on the FPSO, and two land‐based simulator and test facilities at Vetco Gray and Matrikon Moore premises.
Project Main Points
Subsea MCS
3 Drill Centres
14 Production Wells
8 WAG Wells
4 Water injection Wells
Location: Angola Block 15
Client: Vetco Gray
Main Client: Esso Exploration
Duration: 2007‐2008
Project Highlights
FPSO Mondo broke SBM uptime records with a 99.99% uptime in its first year.
Mondo was the first vessel that Vetco Gray incorporated a Siemens DCS system into subsea installation
First SBM vessel to use Siemens PCS7 for Topsides and Subsea installation.
OOiill && GGaass SSuubbsseeaa _____________________________________________________________________________________________________________________
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FFPPSSOO SSAAXXII‐‐BBAATTUUQQUUEE Scope of Project Provision of a Subsea Master Control System on FPSO Saxi‐Batuque
Project Description In similar fashion to Mondo, Moore provided both the Topsides ICSS system and the Subsea MCS.
The DCS consisted of Siemens S7‐400‐H (redundant) systems, redundant servers and clients. Approximately 200 000 soft I/O was used. The Siemens system linked directly to the Veto Gray SMUs via industrial Ethernet.
The project required a fully customized system of the Siemens PCS7 which included custom HMI overview, symbols, faceplates and functions blocks.
The Siemens system linked directly to the Veto Gray subsea system via industrial Ethernet onto the SMUs.
The subsea layout included 4 drill centers, which consisted of a maximum of 16 production wells, 8 water alternating gas injection wells, 6 water injection well, 4 production manifolds and 2 water alternating gas manifolds. Interfaces to the Anzett HPU system were provided.
In addition to the main MCS, the project scope included for Training simulators to be installed on the FPSO, and two land‐based simulator and test facilities at Vetco Gray and Matrikon Moore premises.
Project Highlights
Using experience gained from the Mondo project, Saxi‐Batuque was completed in record time and on time.
Moore engineers were awarded accolades for their contributions during the offshore commissioning.
Project Main Points
Subsea MCS
4 Drill Centres
16 Production Wells
8 WAG Wells
6 Water injection Wells
Location: Angola Block 15
Client: Vetco Gray
Main Client: Esso Exploration
Duration: 2007‐2009
OOiill && GGaass SSuubbsseeaa _____________________________________________________________________________________________________________________
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KKIIZZOOMMBBAA CC –– GGAASS GGAATTHHEERRIINNGG Scope of Project: Extensions to the Mondo and Saxi‐Batuque Subsea Control System to accommodate the additional Gas Gathering wells for Kizomba C.
Project Description Utilizing the existing Mondo and Saxi‐Batuque systems, new control modules where incorporated in the existing project. A new manifold that is controlled by the Mondo MCS was the merger point for the Gas from the other 3 vessels. The project required the engineering work to be done on the online software, tested and then retro‐fitted to the live system.
Project Main Points
Subsea MCS Extensions
Location: Angola Block 15
Client: Vetco Gray
Main Client: Esso Exploration
Duration: 2008 ‐ 2009
Project Highlights
Moore received well earned praises for the completion of the project to tight deadlines.
This project was used as a model towards Moore’s ISO accreditation.
OOiill && GGaass SSuubbsseeaa _____________________________________________________________________________________________________________________
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KKIIZZOOMMBBAA SSAATTEELLLLIITTEESS Scope of Project: Provision of Subsea MCS for FPSOs Kizomba A and Kizomba B
Project Description The Kizomba Satellites project included some unique features:
Subsea connects both Kizomba A and Kizomba B FPSOs
Production may be routed to either FPSO, depending on the configuration of the Manifold Valves
Control of individual Wells may be transferred between FPSOs, depending on Production requirements
Software provision for a future additional manifold that may activated by a hard‐coded software switch.
The subsea MCS comprised a Siemens PCS7 DCS, utilizing 14 S7‐400H redundant PLCs, 8 redundant Servers and multiple client (operator) stations.
Moore provided all hardware and cubicles for the MCS
Communications between the FPSOs is achieved by redundant Fiber‐optic cables for the two‐tier network, with a further backup facility provided by a dual microwave link between vessels.
The initial phase of the project was devoted to developing a custom software library on behalf of the client to cater for some of the unique features and to streamline the overall performance. The second portion was implementation, testing and eFAT.
Commissioning on the FPSOs is currently ongoing, with 1st Oil anticipated for May 2012.
Project Highlights
The ability to route production to one of two FPSOs
The ability to hand‐off control between the two FPSOs
Multiple redundant communications links between FPSO
Provision of a software “switch” to enable functionality for a future Drill Centre
Project Main Points
Subsea MCS
5 Drill Centers
18 Production Wells
8 Manifolds
11 Water injection Wells
Location: Angola Block 15
Client: Vetco Gray
Main Client: Esso Exploration
Duration: 2011 to Present
OOiill && GGaass SSuubbsseeaa _____________________________________________________________________________________________________________________
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FF‐‐OO DDEEVVEELLOOPPMMEENNTT
Scope of Project: Provision of a Subsea MCS for the F‐O Gas Field, tied back to the offshore FA platform.
Project Description A subsea MCS is to be provided on the FA platform to control the F‐O gas field offshore of Mossel Bay, South Africa. The development consists of a North and South Tie‐In facility and 5 Gas Production Wells.
The control system is to be implemented using a Siemens PCS‐7 DCS system comprising one S7‐400 redundant PLC, redundant Server and local client (operator) stations.
Ancillary computer equipment and the MCS cubicles to house all equipment is included in the scope of supply.
The Control System will interface to the land‐based DCS system, which will be able to take control of the wellfield via the MCS software.
The project is currently ongoing.
Project Main Points
Subsea MCS
2 Drill Centers
5 Production Wells
2 Manifolds
Location: F‐O Gas Field South Africa
Client: Vetco Gray
Main Client: PetroSA
Duration: 2012 ‐ Present
Project Highlights
Provision for local control or remote control from the land‐based DCS system
OOiill && GGaass SSuubbsseeaa _____________________________________________________________________________________________________________________
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CCOONNTTAACCTTSS
Uwe Kurfurst – Director (Houston Office) ‐ uwe.kurfurst@moore‐us.com
Richard Carlaw – Projects (South Office) – [email protected]
HEAD OFFICE MOORE PROCESS CONTROLS (PTY) LTD (Trading as MATRIKON / MOORE) 6/8 Monza Close, Kyalami Business Park, Midrand, Gauteng, South Africa Tel: +27 11 466‐1673/9 Fax: +27 11 466‐1618
BRANCH OFFICE ‐ VANDERBILPARK
MATRIKON / MOORE
169 Louis Trichard Boulevard,
SE 2, Vanderbijlpark, 1911, Gauteng, South Africa
Tel: +27 16 932‐4421 Fax: +27 16 932‐4424
BRANCH OFFICE ‐ SECUNDA
MATRIKON / MOORE
Hiz Place Building, C/O Mossie & Kiwiet Street
Secunda, 2302 Mapumahlanga, South Africa
Tel: +27 17 631‐2744
USA OFFICE MOORE PROCESS CONTROLS (LLC) 9595 Six Pines Drive, The Woodlands, Texas, 77380, USA Tel: +1 832 631 6349 Fax: +1 832 631 6001
E mail: [email protected]
E mail: [email protected]
Web: www.moore.co.za