mori-net global edition advance mori-server … · mori-net global edition advance mori-net lan...

20

Click here to load reader

Upload: truongkhanh

Post on 08-Sep-2018

316 views

Category:

Documents


17 download

TRANSCRIPT

Page 1: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

MORI-NET Global Edition Advance

MORI-NET LAN Edition

MORI-SERVER

MORI-MONITOR

MCC-TMS

Network Application Systems

MORI-NETWORK

www.dmgmori.com

Page 2: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

Solutions to your production challenges under a variety of conditions.

There are various challenges in factories such as reducing machine down time, improving production management and increasing machining setup efficiency. DMG MORI proposes five solutions to address such challenges based on our original networking application.

[Solutions related to maintenance & support]

・ Support service utilizing the Internet connection

・ Reliable remote maintenance service provided by the DMG MORI Service Center

・ �Operation monitoring with no need for the server to accumulate operation information at the customer

・ Download various data from the server located at DMG MORI*

Reduce down time when a problem occurs!

Advanced remote maintenance service through the InternetSolution: 1

P.06

Application system used

Machine

PC

Service Center

Server

Option (machines equipped with MAPPS Ⅳ)

[To be provided by the customer]

HubSoftware

【Internet】   【LAN】

● �Applicable machines are models equipped with MAPPS (MAPPS Ⅱ/MAPPS Ⅲ/MAPPS Ⅳ ).

* �The download function is available only for MAPPS Ⅳ .

2 MORI-NETWORK

Page 3: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

[Solutions related to production management and improvement of efficiency]

Operate machines more efficiently by managing them from your office!

・ The machine operation screen can be displayed/operated on a PC

・ Messages can be transmitted from a PC to machines

・ Multiple machines can be connected in the system

・ Centralized management of tool location, tool life and tool offset data optimizes tool preparation

・ Since it is compatible with ID chips, it prevents errors during tool data entry

・ Tool measurement values from the tool presetter can be directly uploaded to the database

MachineMachine

PC PC

Option

Application to operate machines remotely from a PC through an in-house LAN

Tool management system through the in-house LAN

Solution: 4 Solution: 5

P.13 P.13

[To be provided by the customer] [To be provided by the customer]

Hub Hub

Software Software

Application system used

*  For applicable models, please consult our sales representative.

・ Programming data can be input/output between a PC and a machine

・  Programs stored in the machines can be collected to the PC

・  Multiple machines can be connected in the system

Machine

PC

Provided free of charge on machines equipped with MAPPS

Option�(Not available depending on the machine model*)

Data I/O application among a PC and machines through the in-house LAN

Solution: 3

P.12

[To be provided by the customer]

HubSoftware

Application system used

・ Monitors the operating status of the machines in your factory in real time

・ Up to 30 machines can be connected with one server

・  Intra-corporate network system

➡ Optimal system in the environment where external connection is restricted

Machine

PC

Option

Real time factory operation monitoring system through the in-house LAN

Solution: 2

P.10

[To be provided by the customer]

Software

Application system used

Company’s own server

【LAN】

MCC-TMS

Application system used MCC-TMS

● �For customers who wish to monitor machines on the web browser, DMG MORI Messenger is available.

MAPPS: Mori Advanced Programming Production System

3MORI-NETWORK

Page 4: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

Item Description MCC-TMSP.6 P.10 P.12 P.13 P.13

Environment

NetworkThis refers to the minimum requirement for the network configuration to operate the software.

10/100/1000BASE-T Ethernet (category 5 or better LAN cable*1)

Standard/option This refers to the mode of software acquisition.Option

(Machines equipped with MAPPS Ⅳ)Option

Standard feature for machines equipped with MAPPS

OptionOption

(Not available depending on the machine model*2)

Receiving Support from DMG MORI

Remote alarm monitoring support by the Service Center

If an alarm is generated at a machine, the alarm is transmitted to the DMG MORI Service Center to provide remote maintenance service by a service member. ● ー ー ー ー

Machine diagnosis by the Service Center DMG MORI’s service member remotely diagnoses the machine on occurrence of a machine alarm and takes the necessary steps for recovery.

● <High-speed diagnosis>

ー ー ー ー

Downloading 3D tool models for 3D interference checking

Precision tool model data can be downloaded directly to the machine from the tool model download web page inside DMG MORI. ●*3 ー ー ー ー

Managing Machine Operation

Machine operation management function Information on the operating status of machines can be checked from a PC at any time. This enables centralized management of machine operating statuses. ● ●

<Real time>ー ー ー

Notifications by e-mail Our Service Center can send alarms or completion notifications by e-mail to your PC or mobile phone. ● ● ー ー ー

Periodic reports Reports on operating rates, production results, alarm history, and other operating information can be sent out regularly. ● ー ー ー ー

Measurement input interface Automatically collects in-machine measurement data stored in macro variables. ー ● ー ー ー

Statistical processingData is stored in a server, statistically processed, and displayed as a graph. The system reports maximum, minimum, and average values plus Cp and Cpk for a measurement point. This provides users with valuable quality control information.

ー ● ー ー ー

Improving Efficiency by Connecting the Factory and Office

Data input/output Programming data can be input/output between an office PC and a machine. ー ー ● ー ー

In-machine data backup Data files in the machines can be backed up to the hard disk of the PC. ー ー ● ー ー

Remote operation and monitoring MAPPS screens can be displayed and operated remotely on a PC at the office. ー ー ー ● ー

Sending messages to the machine This function enables you to send simple messages to another machine. ー ー ● ● ー

Central Tool Management

The tool management system MCC-TMS centrally manages tool-related data and components, contributing to reducing setup times and errors. ー ー ー ー ●

*1  Depending on the network configuration, the type (straight or crossover) of the required cables may vary. When connecting a PC directly to a machine without using a hub in between, use a crossover cable.

*2 For applicable models, please consult our sales representative.*3 �The download function is available only for MAPPS Ⅳ .

Function availability table

4 MORI-NETWORK

Page 5: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

Item Description MCC-TMSP.6 P.10 P.12 P.13 P.13

Environment

NetworkThis refers to the minimum requirement for the network configuration to operate the software.

10/100/1000BASE-T Ethernet (category 5 or better LAN cable*1)

Standard/option This refers to the mode of software acquisition.Option

(Machines equipped with MAPPS Ⅳ)Option

Standard feature for machines equipped with MAPPS

OptionOption

(Not available depending on the machine model*2)

Receiving Support from DMG MORI

Remote alarm monitoring support by the Service Center

If an alarm is generated at a machine, the alarm is transmitted to the DMG MORI Service Center to provide remote maintenance service by a service member. ● ー ー ー ー

Machine diagnosis by the Service Center DMG MORI’s service member remotely diagnoses the machine on occurrence of a machine alarm and takes the necessary steps for recovery.

● <High-speed diagnosis>

ー ー ー ー

Downloading 3D tool models for 3D interference checking

Precision tool model data can be downloaded directly to the machine from the tool model download web page inside DMG MORI. ●*3 ー ー ー ー

Managing Machine Operation

Machine operation management function Information on the operating status of machines can be checked from a PC at any time. This enables centralized management of machine operating statuses. ● ●

<Real time>ー ー ー

Notifications by e-mail Our Service Center can send alarms or completion notifications by e-mail to your PC or mobile phone. ● ● ー ー ー

Periodic reports Reports on operating rates, production results, alarm history, and other operating information can be sent out regularly. ● ー ー ー ー

Measurement input interface Automatically collects in-machine measurement data stored in macro variables. ー ● ー ー ー

Statistical processingData is stored in a server, statistically processed, and displayed as a graph. The system reports maximum, minimum, and average values plus Cp and Cpk for a measurement point. This provides users with valuable quality control information.

ー ● ー ー ー

Improving Efficiency by Connecting the Factory and Office

Data input/output Programming data can be input/output between an office PC and a machine. ー ー ● ー ー

In-machine data backup Data files in the machines can be backed up to the hard disk of the PC. ー ー ● ー ー

Remote operation and monitoring MAPPS screens can be displayed and operated remotely on a PC at the office. ー ー ー ● ー

Sending messages to the machine This function enables you to send simple messages to another machine. ー ー ● ● ー

Central Tool Management

The tool management system MCC-TMS centrally manages tool-related data and components, contributing to reducing setup times and errors. ー ー ー ー ●

*1  Depending on the network configuration, the type (straight or crossover) of the required cables may vary. When connecting a PC directly to a machine without using a hub in between, use a crossover cable.

*2 For applicable models, please consult our sales representative.*3 �The download function is available only for MAPPS Ⅳ .

5MORI-NETWORK

Page 6: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

Advanced remote maintenance service through the Internet

Solution 1:

System configuration using the in-house LAN and the Internet connection

The diagram above shows the network established using MORI-NET Global Edition Advance, the software that enables an advanced remote maintenance service or downloading of data from the servers inside DMG MORI through an Internet connection.The alarm information and operating status of machines are transmitted to DMG MORI by means of the in-house LAN and the Internet. Alarms will be dealt with through DMG MORI’s remote maintenance service. You can check the operating status yourself from a remote location.

■ Things to be prepared by the customer・ Internet connection

・ Hub

・ Router

・ In-house LAN with Internet connection

・ LAN cable for machine

・ PC

・  Microsoft® Excel 2000 or higher (when receiving reports) <See P.9 for details>

❶  Prepare a LAN environment that can be connected to the Internet and connect machines and the PC via a network hub.

❷  Prepare the environment to connect to the Internet to enable external connection via a network hub.

●  Connection may not be possible depending on the customer’s environment and this must be checked in advance.

●  Machines need to be configured to enable connection to the in-house LAN.●  For details on preparation of the LAN and Internet connection environments,

consult the relevant service provider.●  This system does not support remote operation of machines by the customer and data I/O

among a PC and machines. See page 12 for how to achieve these functions.

Customers ≪Plant, Office≫

■ Machine

■ Hub ■ Router

The Service Center addresses problems by taking the necessary steps, such as remote diagnosis, arrangement of parts, or dispatching service personnel for repair, by investigating the symptom based on the alarm information sent from the machine.

The server accumulates the information on the operating status of machines. Customers can check the accumulated information or receive it by e-mail.

DMG MORI ≪Service Center≫

■ Service Center

■ Server

■ PC+Software

Network Diagram

Remote alarm support

Download data

View operating status report

Receive e-mail notification

Download data

❹  If you have an environment for connecting to the Internet and sending/receiving e-mails outside the office, you can check the operating status of the machines at any time.

Outside the office ≪PC, Mobile phone≫

Receive e-mail notification

■ PC

■ Mobile phone

❸  Install MORI-NET Global Edition Advance on a PC that can be connected to the Internet.

: Application system used

: Provided function

   ❶ - : Connection procedure

■ Support service utilizing the Internet connection

■ � Reliable remote maintenance service provided by the DMG MORI Service Center

■ Powerful support utilizing high-speed/large-capacity network

■ Download various data from the server located at DMG MORI*

■ No server installation is required ― reduction in initial cost

■ Operating status check through the Internet

✓�✓

✓ ✓ ✓ ✓

■ Features

For advanced systems for MORI-NET Global Edition Advance, see page 14.

View operating status report

Receive e-mail notification

【Internet】 【LAN】

* �The download function is available only for MAPPS Ⅳ .

6 MORI-NETWORK

Page 7: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

Application:

Remote alarm support

When an alarm goes off, an alarm notification will be sent to the DMG MORI Service Center simply by pressing the “Send E-mail” button on MAPPS. DMG MORI service personnel will remotely diagnose the cause of the problem, and quickly provide solutions for machine recovery.

By Service Center

For Machine maintenance personnel

《Plant》 《Plant》

Remote Maintenance/Machine Operation Monitoring Service

《DMG MORI Service Center》

❶  E-mail describing the details of the alarm is sent to the Service Center from MAPPS.

❷  Remotely diagnose the cause of the problem.

❸  Provide appropriate solutions for the problem, such as conducting remote operation, delivering replacement parts and sending service personnel.

Problem!

Upon receiving the alarm, the Service Center will contact the customer by phone. (Manual or Automatic alarm sending is selectable)

Recovery

If recovery is not possible by remote operation, service personnel will quickly visit the customer’s factory.

In the event of trouble, DMG MORI’s remote maintenance service solves it smoothly!

Customer support service to provide the remote maintenance service by the DMG MORI Service Center and to enable monitoring of machines by the customer through combined use of the Internet and LAN.

For details on the major specifications of MORI-NET Global Edition Advance, see page 16.

Helping you minimize machine down time!

DMG MORI Service Center

All the service call functions are centralized in the Service Center. Customer information, machine information and machine service histories are stored in the database on a daily basis to provide immediate solutions for our customers.

Optional for machines with MAPPS Ⅳ

【Internet】

Service vehicle Service Center Service personnel

7MORI-NETWORK

Page 8: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

Transmission of alarm information

Our Service Center can send alarms or completion notifications by e-mail to your PC or mobile phone.

■ Occurrence of an alarm  ■ Machining complete

■ An alarm continuing for a certain period  ■ No materials in bar feeder

■ No workpieces in stocker (with loader specifications), etc

Major types of notified information

To Mobile phone

To PCSend information such as an alarm or completion of machining to specified addresses.

High-speed/large-capacity network through Internet connection

Downloading 3D tool models for 3D interference checking*

High-speed remote diagnosis by the Service Center is enabled by using the Internet connection and it reduces the time for recovery as a whole. In addition, the ability to input/output alarm/operation history data between the Service Center and the machine enables accurate remote diagnosis.

By using MORI-NET Global Edition Advance, you can directly download tool models from the DMG MORI web page to your machine,enabling shorter tool model creation time.

DMG MORI Service Center Machine

■ Communication speed via the Internet

Max. 1 Gbps

For Machine maintenance personnel

For ProgrammerNew functions taking advantage of the high-speed, large-capacity network.

● The communication speed depends on your network environment.

DMG MORI web site

3D tool model in the download page on the DMG MORI website

Download

Can be directly downloaded to your machine

Machines

【Internet】

* �The download function is available only for MAPPS Ⅳ .

8 MORI-NETWORK

Page 9: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

For Production manager

Machine operating status check Periodic reports

Check machine operating statuses from anywhere through the Internet.

As long as you have an environment that can be connected to the Internet, you can check the machine operating information accumulated in the server inside DMG MORI using a PC.

Information collected● Alarm info● Operating info ● Machining performance etc

● Viewing a machine operating status

● Receiving periodic reports

●  Accessible from anywhere in the world either from your office or from outside

Browse all machines from your PC. Centrally manage operating statuses from home or while on business trips.

Regularly send reports on operating rates, production results, alarm history, and other operating information. You can study this data to improve productivity and eliminate defects. (Installation of Microsoft® Excel 2000 or higher

versions is required.)

《Plant》 《DMG MORI: Server》 《At your home, office, or a travel destination》

❶  The machine’s operating information is transmitted to DMG MORI.

❷  The machine’s operating information is continually accumulated in the server.

❸  You can check or receive information accumulated in the server.

Detailed display

Detailed display

Gantt chart screen Detailed Gantt chart screen

Operating rate screen Detailed operating rate screen

Operating rate

Machining performance

Alarm history

Operating time and stoppage time in days, weeks, or months

Performance in terms of quantity, time and other factors

Statistical processing of alarm information using Pareto charts

For details on the major specifications of MORI-NET Global Edition Advance, see page 16.

【Internet】

9MORI-NETWORK

Page 10: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

Real time factory operation monitoring system through the in-house LAN

Solution 2:

System configuration using the in-house LAN and in-house server

The diagram above shows the network established using MORI-NET LAN Edition, the software that enables advanced machine operation management. It is configured as an intra-corporate network system using an in-house server that is optimal in the environment where external connection is restricted. Machine operating information is accumulated in the in-house server, enabling real time centralized management of the machine operating status throughout an entire factory from a PC at the office.

■ Things to be prepared by the customer・ Internal LAN

・ LAN cable for machine

・ Internet connection (when receiving notification via e-mails at an external address)

・ Company’s own server

・ Hub

・ Router

・ PC

・ SMTP server (when using the e-mail notification function)

●  Machines need to be configured to enable connection to the in-house LAN.●  For details on preparation of the Internet connection environments, consult the relevant service provider.●  This system does not support remote operation of machines by the customer and data I/O among a PC and

machines. See page 12 for how to achieve these functions.●  Remote maintenance service from the DMG MORI Service Center is not available.

■  Intra-corporate network system without external connection

■ Up to 30 machines can be connected with one server

■ �The operating status of your machines can be centrally managed in real time

✓ ✓�✓

Customers ≪Plant, Office≫

Network Diagram

Outside the office ≪PC, Mobile phone≫

: Application system used

: Provided function

   ❶ - : Connection procedure

■ Features

❶  Prepare a LAN environment and connect machines and the PC via a network hub.

❹  You can receive machine operating information by e-mail outside the office by preparing an environment for connection to the Internet.

■ Machine

■ Hub

■ Company’s own server

■ PC+Software

Store operating status reports

Receive e-mail notification

<Real time>View operating status report

❺  It is possible to receive machine operating information by e-mail by specifying an e-mail address.

Receive e-mail notification

■ PC, Mobile phone

❸ Install MORI-NET LAN Edition on a PC.

❷  Prepare an in-house server for data accumulation and connect machines and the PC via a network hub.

For advanced systems for MORI-NET LAN Edition, see page 15.

■ Router

【Internet】 【LAN】

10 MORI-NETWORK

Page 11: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

Application:

This software is designed for establishing a network system that allows you to collect and manage operating information of multiple machines, and to distribute the information to machines, operators and administrators. Its operation management function, even more enhanced than MORI-NET Global Edition Advance, considerably improves the production efficiency of the factory as a whole.

Machine monitor window

Measurement input interface

Notifications by e-mail■ Comparison of notified information with that of

MORI-NET Global Edition Advance

Production floor monitor

Statistical processing

Machining information, settings, operating status and other details of individual machines are displayed in an easily-viewed format.

Automatically collects in-machine measurement data stored in macro variables.

In addition to the e-mail notification functions of MORI-NET Global Edition Advance, functions providing information to give more details on machine statuses such as regular e-mails and e-mail notification of stops have been added.

Monitor machine operating status in real-time. Operating status is color-coded so that you can quickly identify what each machine or the entire system is doing at any given moment.

Data is stored in a server, statistically processed, and displayed as a graph. The system reports maximum, minimum, and average values plus Cp and Cpk for a measurement point. This provides users with valuable quality control information.

ApplicationE-mail notification for machining completion

E-mail notification for alarm

Machine stoppage e-mail notification

LAN Edition ー ○ ○Global Edition Advance ○ ○ ー

For Production managerEnabling statistical processing of the measurement input and measurement data

1 NC mode  2 Machining information  3 Gantt chart

4 Spindle speed  5 Axis load monitor

Green Yellow

Red Black

:Operating :Stopping

:Alarm :Power Off

Machine operating status

For Production manager

For Production managerCentralized management of the factory in real time

Notifications by e-mail

● A SMTP server is required.

Machine Operation Monitoring System

For details on the major specifications of MORI-NET LAN Edition, see page 16.

Option

54

32

1

● For customers who wish to monitor machines on the web browser, DMG MORI Messenger is available.

11MORI-NETWORK

Page 12: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

Application for establishing an efficient production environment by connecting a PC to machines

System configuration using the in-house LAN

The diagram above shows the network established by connecting machines and a PC via the in-house LAN to enable reduction of the lead time to machining. It enables management and operation of machines on the factory floor from the PC at the office using MORI-MONITOR, and the input/output of data between the machine and the PC using MORI-SERVER.

●  Machines need to be configured to enable connection to the in-house LAN.

Customers ≪Plant, Office≫Network Diagram

: Application system used

: Provided function

❶ - : Connection procedure

【LAN】

❷  Prepare a LAN environment and connect machines and the PC via a network hub.

■ Machine■ PC+Software

Data input/output Data input/output

Remote operation and monitoring

Programming

Programming

❶  Install the necessary software on a PC.

■ Hub

Solution 3, 4, 5:

The MORI-SERVER enables the transfer of programming data between your office PC and a machine, reducing the lead time of pre-machining processes.

Direct communication between the PC and machine

Easy backup operation Rapid data transfer

Centralized management of programs Possible to communicate with multiple machines

Flow of NC program data

【Plant】【Office】

■ NC programs ・Creation/saving (backing up) ・Transmitting to multiple machines ・Collecting from multiple machines

The data created using the PC can be transmitted to the machine immediately.

Data files in the machines can be backed up to the hard disk of the PC.

Large-capacity data can be input/output through LAN.

Programs stored in the machines can be collected to the PC.

Input and output of data from a single machine to multiple machines is possible through LAN.

Application for Data Transmission

Standard features

■ Things to be prepared by the customer・ Internal LAN

・ LAN cable for machine

・ Hub (when connecting multiple machines)

・ PC

■  Programming data can be input/output between a PC and a machine�(MORI-SERVER)

■ �The machine operation screen can be displayed/operated on a PC�(MORI-MONITOR)

■ Features

Receives programs from the PC.

12 MORI-NETWORK

Page 13: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

This is an application which allows you to remotely operate and view the MAPPS screens from your office PC. Work, such as checking the status of machines and dealing with problems, has been taken off the factory floor and put in the office.

MAPPS Screen Remote Control and Browsing Application

Machine registration (max. 100 registered machines)

Message sending function Auto-reload

IP address entry

Log-in function

● Remote operation of the MAPPS operation panel functions is not possible for safety reasons.

Multiple machines can be registered and the list of registered machines is displayed on the screen. Select a machine from the list to view that machine’s screen.

This function enables you to send simple messages to another machine. (LAN connection is required.)

Watch as the MAPPS screen changes almost in real time.

Browse unregistered machines by directly entering their IP address and a password.

Accurate tool offsets

Tool information including tool offset value and tool life is automatically sent to the machine when a tool is mounted on the machine. This prevents human errors such as input errors.

Effective tool data sharing

Centralized management of the tool position, tool life and tool offset value enables tool sharing within a factory and optimization of tool arrangement. It also allows management of tool wear and machining quality.

This function enables MAPPS operation from the PC that has logged in only. It is also possible to lock operations on the MAPPS side.

For details on the major specifications of MORI-SERVER, MORI-MONITOR, MCC-TMS, see page 17, 18.

Option

MCC-TMS�is�a�tool�management�system�that�contributes�to�reducing�setup� times� and� errors� by� centrally�managing� tool-related� data� and�components. As well as being compatible with tool ID, the MCC-TMS contributes greatly to central management of tools for automation systems, such as the LPP (Linear Pallet Pool) system.

The Tool Management System

MCC-TMS Option

Tool database

Manager

Operator

Tool preparation section

NC programmer

Tool presetter

● The system can be used with or without an ID chip.

ID number Input ReadID chip

Tool offsets

Set IDTool life

Tool offsets

Notify ID

MCC-TMS

Examples of combinations with the tool management system

Tools can be centrally managed ( A ) by installing MCC-TMS in your PC, and MAPPS tool management system OP in MAPPS on the machine. Also, Tool ID allows you to call/register information about the tools used in your factory automatically ( B ).

A

BTool presetter

Tool length and tooldiameter data transfer

Intranet

Machine MachineMAPPS Ⅳ MAPPS Ⅳ

Intranet RS-232-C

Tool ID system OP

MCC-TMSTool presetter interface (standard)

MAPPS tool management system OP

Reader/WriterReader/WriterReader/Writer

MCC-TMS

Tool presetter interface

MAPPS tool management system OP

A

+Tool presetter interface

MCC-TMS+

+MAPPS tool management system OP

Tool ID system OP

B

13MORI-NETWORK

Page 14: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

System examples

Customers ≪Plant, Office≫

■ Things to be prepared by the customer・ Internet connection

・ Hub

・ Router

・ In-house LAN with Internet connection

・ LAN cable for machine

・ PC

・ Microsoft® Excel 2000 or higher (when receiving reports) <See P.9 for details>

● Connection may not be possible depending on the customer’s environment and this must be checked in advance.● Machines need to be configured to enable connection to the in-house LAN.● For details on preparation of the LAN and Internet connection environments, consult the relevant service provider.

DMG MORI ≪Service Center≫

■ Service Center

■ Server

System example: 01 Ideal system realizing advanced remote maintenance and efficient production

: Application system used

: Provided function

■ Hub

■ PC+Software

View operating status report

Receive e-mail notification

Download data

Data input/output

Remote operation and monitoring

Programming

■ Machine

Remote alarm support

Download data

Data input/output

Programming

The Service Center addresses problems by taking the necessary steps, such as remote diagnosis, arrangement of parts, or dispatching service personnel for repair, by investigating the symptom based on the alarm information sent from the machine.

The server accumulates the information on the operating status of machines. Customers can check the accumulated information or receive it by e-mail.

■ Support service utilizing the Internet connection

■ �Reliable remote maintenance service provided by the DMG MORI Service Center

■ Powerful support utilizing high-speed/large-capacity network

■ Download various data from the server located at DMG MORI*

■ No server installation is required ― reduction in initial cost

■ Operating status check through the Internet

■  Programming data can be input/output between a PC and a machine (MORI-SERVER)

■ �The machine operation screen can be displayed/operated on a PC (MORI-MONITOR)

✓ ✓ ✓✓✓

■ Features (MORI-NET Global Edition Advance)

Outside the office ≪PC,�Mobile phone≫

■ Router

【Internet】 【LAN】

View operating status report

Receive e-mail notification

Receive e-mail notification

■ PC

■ Mobile phone

* �The download function is available only for MAPPS Ⅳ .

14 MORI-NETWORK

Page 15: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

■ Things to be prepared by the customer・ Internal LAN

・ LAN cable for machine

・ Company’s own server

・ Hub

・ PC

● Machines need to be configured to enable connection to the in-house LAN.● Remote maintenance service from the DMG MORI Service Center is not available.

: Application system used

: Provided function

■ Machine

■ Hub■ Company’s own server

■ PC+Software

Store operating status reports

Receive e-mail notification

<Real time>View operating status report

Data input/output

Remote operation and monitoring

Programming

Data input/output

Programming

Customers ≪Plant, Office≫

System example: 02 Fully self-enclosed machine management system centering on the office

■  Intra-corporate network system without external connection

■ Up to 30 machines can be connected with one server

■ The operating status of your machines can be centrally managed in real time

■  Programming data can be input/output between a PC and a machine�(MORI-SERVER)

■ �The machine operation screen can be displayed/operated on a PC�(MORI-MONITOR)

✓ ✓ ✓✓

■ Features�(MORI-NET LAN Edition)

【LAN】

15MORI-NETWORK

Page 16: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

*1 For SQL Server 2005, please use NET Framework 2.0, ASP.NET, and IIS6.0. *2 Windows® Server 2003 and Windows® XP are operable on SQL Server 2005.*3 MORI-NET LAN Edition is provided in a DVD.*4 Depending on the network configuration, the type (straight or crossover) of the required cables may vary. When connecting a PC directly to a machine without using a hub in between, use a crossover cable.

Item

■ PC requirements

OS

Windows® 2000 Professional (Service Pack 3 or more)Windows® 2000 Server (Service Pack 3 or more)Windows® XP Home Edition (Service Pack 1 or more)Windows® XP Professional (Service Pack 1 or more)Windows® Vista Ultimate/Business/Home Premium/Home BasicWindows® 7 HomePremium or more (32 bit)Windows® 7 Professional or more (64 bit)

○ ServerWindows® Server 2003 (Service Pack 2 or more)Windows® XP Professional (Service Pack 2 or more)Windows® 7 HomePremium or more (32 bit)Windows® 7 Professional or more (64 bit)Windows® Server 2008 Standard or more (32 bit)Windows® Server 2008 R2 Standard or more (64 bit)○ ClientWindows® Server 2003 (Service Pack 2 or more)Windows® XP Home Edition (Service Pack 2 or more)Windows® XP Professional (Service Pack 2 or more)Windows® Vista Ultimate/Business/Home PremiumWindows® 7 HomePremium or more (32 bit)Windows® 7 Professional or more (64 bit)Windows® Server 2008 Standard or more (32 bit)Windows® Server 2008 R2 Standard or more (64 bit)

CPU Pentium® Ⅲ 600 MHz or more Pentium® Ⅲ 600 MHz or more

Memory 256 MB or more 256 MB or more

Hard disk 400 MB or more 10 GB or more

Browser Internet Explorer 5.01 or more ーGraphics XGA or more XGA or more

Required��environments

Microsoft® Excel 2000 or higher (when receiving reports)

Internet connection (when receiving notifications via e-mail or viewing

operating status information)

○ Server: NET Framework 3.5, ASP.NET, IIS6.0*1

○ Client: NET Framework 1.1

Data base Using a server at DMG MORISQL Server 2008*2 (SQL Server 2005 Express with Advanced Services is included in the installation DVD.)

Other ー USB port×1 DVD drive*3

■ Standard accessories

Hardware ー USB protector

■ Equipment and settings required on the machine

Network10/100/1000BASE-T Ethernet (category 5 or better LAN cable*4)Internet connection must be enabled

10/100/1000BASE-T Ethernet (category 5 or better LAN cable*4)

Machine settings Setting for internal LAN connection (IP addresses)Setting for internal LAN connection (IP addresses)Options for a machine

OptionOption

Specifications

16 MORI-NETWORK

Page 17: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

Item

■ PC requirements

OS

Windows® XP Professional (Service Pack 3)(x86/x64)Windows® Vista Home Premium or more (Service Pack 2)(x86/x64)Windows® 7 Home Premium or more (Service Pack 1)(x86/x64)Windows® 8.1 (x86/x64)

Windows® 7 Home Premium or more (Service Pack 1)(x86/x64)Windows® 8.1 (x86/x64)Windows® 10 Home or more (x86/x64)Windows® Server 2008 Standard/Enterprise (Service Pack 2)(x86/x64)Windows® Server 2008 R2 Standard/Enterprise (Service Pack 1)(x64)Windows® Server 2012 Standard (x64)Windows® Server 2012 R2 Standard (x64)

CPU 1 GHz or more, 32 bit (x86) or 64 bit (x64) 1 GHz or more, 32 bit (x86) or 64 bit (x64)

Memory 256 MB or more 1 GB or more

Hard disk 200 MB or more 200 MB or more

Browser ー ーGraphics XGA (1024×768) or more XGA (1024×768) or more

SettingsMDAC 2.8 or moreIIS or other web services are not running ー

Other USB port×1 ー■ Standard accessories

Hardware USB protector ー■ Equipment and settings required on the machine

Network 10/100/1000BASE-T Ethernet (category 5 or better LAN cable*) 10/100/1000BASE-T Ethernet (category 5 or better LAN cable*)

Machine settingsSetting for internal LAN connection (IP addresses)Options for a machine

Setting for internal LAN connection (IP addresses)

Option

*  Depending on the network configuration, the type (straight or crossover) of the required cables may vary. When connecting a PC directly to a machine without using a hub in between, use a crossover cable.

Standard features

17MORI-NETWORK

Page 18: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

Specifications

Item

■ PC requirements

OSWindows® 7 Home Premium or more (Service Pack 1)(x86/x64)Windows® 8.1 (x86/x64)Windows® Server 2008 Standard/Enterprise (Service Pack 2)(x86/x64)

CPU 1 GHz or more, 32 bit (x86) or 64 bit (x64)

Memory 1 GB (32 bit) or 2 GB (64 bit)

Hard disk 16 GB (32 bit) or 20 GB (64 bit)

Browser ーGraphics XGA (1024×768) or more

Database softwareMicrosoft® Access 2010SQL Server 2008

Other Keyboard and Mouse

■ Equipment and settings required on the machine

Network 10/100/1000BASE-T Ethernet NIC (×1)

Machine settingsSetting for internal LAN connection (IP addresses)Options for a machine

OptionMCC-TMS

18 MORI-NETWORK

Page 19: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

19MORI-NETWORK

Page 20: MORI-NET Global Edition Advance MORI-SERVER … · MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR ... improving production management and increasing

DMG MORI CO., LTD.

Nagoya Head Office □ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Phone: +81-52-587-1811Tokyo Global Headquarters □ 2-3-23, Shiomi, Koto-ku, Tokyo 135-0052, Japan Phone: +81-3-6758-5900

Iga Campus □ 201 Midai, Iga City, Mie 519-1414, Japan Phone: +81-595-45-4151Nara Campus □ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan Phone: +81-743-53-1121

<Precautions for Machine Relocation>

EXPORTATION:All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI or its distributor representative. DMG MORI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled.

+ For any functions not featured in the MAPPS system you are currently using, software updates are required. For details, please consult our sales representative. (There will be a charge for the software update)

+ Some functions are not supported by some models.

+ The product names in this catalog are all trademarks or registered trademarks of the individual companies.

+ The actual screens may differ from those shown in this catalog.

+ CELOS, ERGOline, SLIMline, COMPACTline and DMG MORI gearMILL are trademarks or registered trademarks of DMG MORI CO., LTD. in Japan, the USA and other countries.

+ If you have any questions regarding the content, please consult our sales representative.

+ The information in this catalog is valid as of April 2017. Designs and specifications are subject to changes without notice.

+ The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines.

+ DMG MORI is not responsible for differences between the information in the catalog and the actual machine.

MORINETWORK-ECO9D

D.1704.CDT.0000

Created in Japan