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Trender og utvikling i bilindustrien
Morten Gunnerud, Kongsberg Automotive
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A brief introduction
▸ Kongsberg Automotive provides world class
products to the global vehicle industry
▸ Our products enhance the driving experience
– making it safer, more comfortable and sustainable
▸ Revenues of close to EUR 1.0 billion
▸ Over 10.000 employees
▸ Global presence
– Over 40 locations in 20 countries worldwide
▸ Listed on the Oslo Stock Exchange
– Ticker symbol (KOA)
Interior
28 % of revenues
Safety and comfort related products for
vehicle interiors
Head restraints, lumbar support systems, seat
climate systems, light duty cables
Driveline
30 % of revenues
Gear shift systems for light duty vehicles
Automatic- and manual gear shifters, shift cables
and gear selectors
Fluid Transfer
17 % of revenues
Fluid handling systems for passenger car industry
Pipe/hose assemblies for turbo chargers, brake- and fuel systems. Couplings for
air systems
Driver Control
25 % of revenues
Driver control systems, chassis products, outdoor
power equipment and recreational products
Gear shifters, clutch servos, steering columns,
chassis stabilizers, displays, throttle- & brake
pedals, hand controls
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MA
RK
ET
P
RO
DU
CT
S
Business areas
Automotive Commercial Vehicles
Combining global reach with local support
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Production facility
Warehouse
Office
Ever increasing transport need
5
Long distance freight transport
Urban Mobility
Energy resources and
climate change Road transport safety
Source: European Road Transport Research Advisory Council
Vehicle population
-100
-50
0
50
100
150
1990199
1199
2199
3199
4199
5199
6199
7199
8199
9200
0200
1200
2200
3200
4200
5200
6200
7200
8200
9201
0201
1201
2201
3201
4201
5201
6201
7201
8201
9202
0202
1202
2202
3202
4202
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Mill
ion
veh
icel
s
0
200
400
600
800
1000
1200
1400
1600
1800
Mill
ion
veh
icel
s
New production from CSM
Scrappage
Total survivor each year
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COMMERCIAL VEHICLES
8
Global commercial vehicle production – largest regions
Trucks with GVW
above 15t
Source: L.M.C.
0
200
400
600
800
1000
1200
19
96
19
97
19
98
19
99
20
00
20
01
20
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20
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20
14
20
15
20
16
20
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Tu
se
ne
r
Europe production HD trucks
North America HD trucks
China HD Trucks
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Commercial Vehicle OEM’s focus on:
Safe and
Intelligent
Truck
Reliability
and Service
Matching
vehicle to
operation
Cargo lost
to theft and
damage
Vehicle Efficiency
Total Cost of
Ownership
vs. Purchase Price
Source: European Road Transport Research Advisory Council, J.D.Power, Shell, Roland Berger
KPMG International, EU Commission, IBM Global Business Service, Oliver Wyman
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Commercial Vehicle OEM’s focus on:
Electrification
Driveline Efficiency
Aerodynamics
and low rolling
resistance
Waste heat
recovery
Fuel
Consumption
Source: European Road Transport Research Advisory Council, J.D.Power, Shell, Roland Berger
KPMG International, EU Commission, IBM Global Business Service, Oliver Wyman
11
Commercial Vehicle OEM’s focus on:
Driver coaching
systems
Efficient work
environment
Trip planning and
freight handling
Driver Efficiency
Comfort
Source: European Road Transport Research Advisory Council, J.D.Power, Shell, Roland Berger
KPMG International, EU Commission, IBM Global Business Service, Oliver Wyman
Technology – truck engines
1000Nm
2000Nm
3000Nm
4000Nm
5000Nm
1973 1987 2005 2018? 2035?
Scania 140
1969,
350Hk,
1245Nm
Volvo 2007
660Hk,
3100Nm
Scania 141
1977,
375Hk,
1480Nm
Scania
1982,
420Hk,
1725Nm
Volvo F16
1987,
465Hk,
2005Nm
Scania R164
2010
730Hk,
3500Nm
1980 1990 2000 2010 2020 2030
Volvo FH16
2011
750Hk,
3550Nm
Iveco
Turbostar
1984,
420Hk,
1900Nm
Volvo F16
1982,
485Hk,
2160Nm
MAN
1997,
600Hk,
2700Nm
Scania R164
2005
620Hk,
3000Nm
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PASSENGER CARS
Car production in mature markets + China
15
0
5
10
15
20
25
30
Mil
lio
ner
Europe
China
Japan/Korea
North America
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Passenger car OEM’s focus on:
Functional and financial customer needs
Total Cost of Ownership
vs. Purchase Price
Unrestricted
mobility
Driving pattern
Source: European Road Transport Research Advisory Council, J.D.Power, Shell, Roland Berger
KPMG International, EU Commission, IBM Global Business Service, Oliver Wyman
Passenger car OEM’s focus on:
Safety
Emissions Comfort
Individual-
ization
Electrific-
ation
Car Specific Needs
Source: European Road Transport Research Advisory Council, J.D.Power, Shell, Roland Berger
KPMG International, EU Commission, IBM Global Business Service, Oliver Wyman
Car development towards 2020
▸ Thermodynamic improvements:
– Internal exhaust manifold
– Optimized cooling
– Multi stage turbo charging
– Variable valve systems
– Gasoline direct injection
– Advanced Direct diesel injection
– Homogenous Charge Compression Ignition
▸ Reduction of internal losses:
– Low-friction engine and gearbox
(Electric auxiliaries drive/bearing/lubrication)
– Cylinder deactivation
– Downsizing (from 5-6-8cyl to 2-3-4 cyl)
▸ Powertrain calibration/hybridization:
– Optimizing gearbox ratios (7-9 speeds/CVT/IVT etc)
European passenger cars emission legislation and
status
80
100
120
140
160
180
200
19
95
19
96
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98
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99
20
00
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20
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CO2 emissions EU
Legal requirements
Source: ACEA
Car development towards 2020
▸ Electrification/hybridization:
– Start/stop systems
– Brake energy regeneration (hybrids/KERS)
– Additional power from public electric power grid
(PHEV/REEV)
Electric Vehicle Control Module
Inverter
DC/AC
New building blocks inside a BEV/HEV
Battery Monitoring
Control Unit
(BMCU)
High Voltage
Battery
(HVBT)
High Voltage Battery Unit
DC/DC
Converter
On Board
Charger
AC/DC
M 3~
El. Motor
High voltage (72-750v)
12v DC system
Car development towards 2020
▸ Weight reduction
– Optimum material use
– Lightweight materials
– Downsizing engines
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Summing up - Consequences for repairs
▸ Use of new materals
– Material knowlegde
– Surface finnish
▸ Increase of complexity
– System competence
– Diagnostics/ HIL-test
▸ Electrification
– HMS and safety
– Electrical competence
▸ Cost pressure
– Repair time
– Cost of components