✆

makin

g m

oves

3

☎

makin

g m

oves

2

M

To receive Compumotor’s Systems and Controls catalog, call 1/800/249-0520 and ask for Dept. 5523.

Motion Builder 2.01 Paints A Clear Picture

To receive Compumotor’s Systems and Controls catalog, call 1/800/249-0520 and ask for Dept. 5523.

Hassle-Free Motion Control Programming: Icons Replace Tedious Code

otion Builder makes motion control programming easyand effective. This innovative tool reduces and simplifieswhat can be a tedious project—motion control program-ming—by utilizing a familiar and easy-to-use flow chart

methodology. This Microsoft Windows™-based software toolincorporates a graphical development environment. Novice andexpert programmers can create motion programs for

Compumotor’s 6000 Series stepmotor and servo motor productswithout the hassle and learningcurve associated with the masteryof new program languages orsyntax. Visual icons represent themotion functions you want toperform. Simply drag and dropthe icons—it’s just that simple!

Motion Builder—6000Series CompatibleMotion Builder is designed for usewith Compumotor’s 6000 Seriesservo and step motor controlproducts (e.g., AT6250/AT6450,AT6200/AT6400, APEX Series,and ZETA Series, etc). MotionBuilder is a stand-alone, optionalsoftware package that can bepurchased with or without amotion control system. Topurchase the software, contactyour local Automation TechnologyCenter (ATC). If you would like tofind out who the ATCs in yourarea are, visit Compumotor’s website (www.compumotor.com) orcall (800) 358-9070.

Key Motion Builder Features❏ Graphical motion development environment❏ Visual programming❏ “Fill-in-the-form” process details❏ Motion icons with label and comment fields❏ Real-time display environment❏ Debug environment❏ On-line help system

Application DemoIn less than two hours, you can create a complete motioncontrol program with Motion Builder. The following applicationexample offers a glimpse of the power and simplicity that thisprogramming tool provides. By linking the icons in the desiredflow of motion or machine operation, the code is developedwithin minutes!

A two-axis, cut-to-length applicationcuts two differentwidths of webstock (refer to thescreen below).

The Set Program-mable Output Stateicon allows theuser to set orchange theprogrammableoutputs. In thiscase, the saw canbe activated byclicking the mouseon Output 1 andselecting ON.

Motion Builder2.01 has anintegrated helpsystem to assistprogrammers.The help systemprovides context -sensitive help.This utility alsoserves as acomprehensiveon-line manual

The MoveProfile iconcreates acomplete movesegment with asingle icon

FREE! MOTIONBUILDER DEMOYou can get a free demo ofMotion Builder 2.01 fromCompumotor’s web site(www.compumotor.comrefer to Free Software).

Motion OCX Toolkit Solves Operator Interface Mystery

here is an increasing trend in the automation industry toprovide PC-based control systems. Just as MotionBuilder greatly simplifies the task of programming the6000 Series controllers, the Motion OCX (OLE Custom

Controls) Toolkit solves the task of programming the operatorinterface. Compumotor’s new Motion OCX Toolkit is a powerfulstand-alone software package that allows the designer to easilyand effectively develop an operator interface for the AT6000Series controllers (i.e., AT6200/AT6400 and AT6250/AT6450).

Windows™-Compatible & Easy To UseThe OCX controls are designed to run under Windows 95 andWindows NT 4.0 and can be used with Visual Basic 4.0, VisualC++ 4.x, Delphi 2.0 or any 32-bit development environment thatcan contain OCX controls. An operator interface can be built bysimply clicking on a palette and then placing the pre-built objecton a form. The Motion OCX Toolkit makes Dynamic LinkLibraries (DLLs) a thing of the past! The Motion OCX Toolkit hasall of the functionality of the 6000 Series DLLs plus much more,all in an easy-to-use format.

System Requirements• 8 MB RAM minimum (16 MB recommended)• Windows 95 or Windows NT 4.0• Visual Basic 4.0, Visual C++ 4.x, Delphi 2.0 or any 32-bit

development environment that can contain OCX controls

Motion OCX Controls Functions• Basic communication to controllers• Interrupt handling• Terminal emulation• Displaying Fast Status controller information such as position,

velocity, axis status, system status, etc.• Sending and receiving files from the controller• Each control has on-line help in the design environment• Each control has a custom properties dialog box for easy

setup

Custom Motion OCX Features• 32-bit OLE Custom Controls (OCXs)• 6000Comm• 6000Poll• 6000Terminal

T

New Programming Tool Helps Designers Create Custom Interfaces

Each OCX control hasOn-line Help in thedesign environment.This sample screenrepresents the helpscreen for the6000Poll control.

To purchase the software, contact your local AutomationTechnology Center (ATC). If you would like to find out who theATCs in your area are, visit Compumotor’s web site(www.compumotor.com) or call (800) 358-9070.

Application ExampleA test engineer needed an operator interface to manually controltwo X-Y test stations. In a few minutes, he was able to puttogether the operator panel shown below using Visual Basic andCompumotor’s Motion OCX Toolkit. He used Motion OCX’sFast-Status polling control (6000Poll) to provide position andvelocity information. He also used the Communications control(6000Comm) along with standard Visual Basic Button, Slider,and Frame controls to send motion commands to jogCompumotor’s AT6400 controller and X-Y positioning stations.

Each OCXcontrol has aCustomProperties dialogbox for ease ofuse and setup.The 6000Pollcontrol proper-ties dialog box isshown to theleft.

MotionOCX Toolkit

makin

g m

oves

5

☎✆ To receive Daedal’s Positioning Systems catalog or Hauser’s catalog, call 1/800/245-5903

makin

g m

oves

4

hether you buy or build your mechanical motioncomponents, a basic understanding of motion technol-ogy is essential to make sound decisions on theperformance expectations that will lead to the right

level of investment to accomplish each of your applications.

A number of performance factors are at play in determining yourchoice of a positioning table or stage: relative travel, desiredmotion profile (speed, acceleration, normal and axial loads,moment loads, etc.), plus effects like vibration. Related factorsare the need for precise repeatability (perhaps affected by arequired level of data feedback); the type of drive mechanismappropriate to particular functions, and cost-effective selectionof the control components' structural materials and bearings tofit performance and durability requirements.

Precision motion systems actuate small incremental movementsaccording to requirements for a particular task. The capability tosolve task requirements — or, ideally, a host of similar tasks —means that managers' and engineers' buy-or-build decisionsultimately come down to addressing this combination of keyfactors:• Performance specifications• Completion schedule requirements• Internal resources for assembling and testing motion control

components• Each application's flexibility to accommodate standard, off-

the-shelf positioners

It is essential to place these considerations into perspectivewhen making the buy-or-build decision in regard to mechanicalpositioning devices.

Building a positioning device is a significant undertaking thatinvolves specialized manufacturing expertise as well as asubstantial commitment of personnel. Selecting the drive train,bearings, couplings and other elements for performance andeconomy, a time-consuming chore in its own right, is only onepart of the task. Even with the appropriate combination ofcomponents, attaining precision positioning specifications alsodepends upon the quality of assembly and alignment processes— plus the measurement technology, and its requisite instru-ments, to verify performance. These capabilities are all the morecritical when constructing high-accuracy multi-axis positioningdevices.

Because of the technology's complexities, users are increasinglydemanding complete motion system engineering and integrationservices. Sometimes this follows an organization's downsizing,but more often it is a matter of the requisite skills and equipmentsimply being outside the scope of narrowly-focused industries orcompanies.

Consider, too, other special services that are inimical to avendor relationship, ranging from installation/implementationassistance to future troubleshooting — or advanced planningto leverage system design for future positioner needs.

• Beyond capabilities to design and build a positioner, correctskill and facilities for precision testing of accuracy and repeat-ability is a make-or-break step toward ensuring its functionalityto operational specs, as noted recurringly in the foregoing.Determine whether there are proper testing facilities in-houseor whether these also would need to be acquired.

• Consider how the cost of the investment in a new positioner,bought or built, will be allocated — whether the deviceplanned must henceforth be dedicated to the single position-ing function sought immediately, or whether versatile designstandards could make it adaptable also to comparableapplications in your company's range of products. Thisconsideration applies as much to materials selection (compat-ibility with production workspace environment) and thedevice's structural profile (intrusive or non-intrusive in theworkspace) for a variety of assembly operations, as much asto its actual operational specs.

• Ensure costing of all personnel time — from design to building,plus testing and installation — as well as variable materialscosts (if alternative specs are required for cleanroom orpressure chamber conditions) in accounting for in-house costsvs. outsourcing.

Particular points to be weighed in designing, or specifying, apositioner system should include:• The more precise the required motion of a positioner in a

manufacturer's production application, the greater the need tograsp all of the complexities of system design to fulfill totaloperational specifications. Therefore, determine whetheradequate knowledge resides with in-house engineers anddesigners or whether particular needs call for the cumulativeexpertise of a motion device specialist. The need for electro-mechanical motion systems to have correctly-matchedsensors, motors, drives and controls places additionaldemands on the engineers charged with system responsibility.

• A positioner component, needing compatibility with a produc-tion machine's design, can be more efficiently planned if usingthe same design techniques. Inquire, therefore, whether aprospective vendor's computer-aided design and engineeringapplications will interface with your product CAD/CAE system.

W

Guidelines to Making the “Buy-or-Build” Decision

To receive Daedal’s Positioning Systems catalog or Hauser’s catalog, call 1/800/245-5903

The user seeking to upgrade or develop motion systems for in-plant automation almost invariably will find that purchase of off-the-shelf motion components proves to be the most expedientand economical choice. When the motion devices are elementsof an OEM product, there may be economic justification foracquiring the tools and developing the requisite expertise tobuild precision electro-mechanical positioner systems. In thiscase, the buy or build decision becomes more complex andshould include projected volume, percentage of total costsattributable to this motion sub-system, desired selling marginson products incorporating motion systems, competitive pres-sures, and design flexibility.

While it is impossible to formulate a universally applicable set ofcriteria to decide this question, there are some broad rules-of-thumb:

If the motion system cost percentage is relatively low (less than25% of total system cost for most industries), it will be moreadvantageous to purchase motion components than to manu-facture them.

With this rule, however, goes another important consideration:for manufacturers developing products for fast-paced competi-tive markets, the "learning curve" to attain requisite manufactur-ing skills is often outpaced by concurrent technology advanceselsewhere within the industry.

Cell level SPC insures qualityis built in throughout themanufacturing process.

Daedal is proud of theefficiency and attention toquality that our manufactur-ing staff puts in to everytable they build.

Daedal high-speed automationsystems are capable of speedto 200 in-sec.

In-house screw grindingenables Daedal to manufac-ture high-quality lead screwsand ball screws for use in ourprecision positioning tables.

SV DriveLinearserv

6

✆

makin

g m

oves

7

T

CE-Marked SV Servo Drive Redefines Reliability

☎

makin

g m

oves

L

To receive Compumotor’s Systems and Controls catalog, call 1/800/249-0520 and ask for Dept. 5523.

Linearserv’s Simple Design Provides Precision PerformanceNew Direct-Drive Linear Servo System Servo Amplifier Combines Digital Technology and Analog Circuitry

inearserv is the first servo-based linear system everoffered by Compumotor. The new series of direct drivelinear actuator servo systems far exceeds the perfor-mance and accuracy of the company’s current linear

microstepper system—the L20. Each complete Linearservsystem consists of a brushless linear servo motor, microproces-sor-based servo drive with integrated power supply, precisionlinear guide (or platen) with rugged linear bearings and an opticallinear encoder for servo feedback.

Ease of Use By DesignThe Linearserv’s primary benefit is its simple design. TheLinearserv provides precise linear motion without belts andpulleys, gearboxes, leadscrews or other rotary-to-linear conver-sion devices that introduce inaccuracies and system complexities.

The product was also thoughtfully engineered with the followingoptions and features.❏ Two input power range versions

• 100–115 VAC or• 200–230 VAC

❏ Seven-segment LED for drive status and system diagnostics❏ Optional mechanical resonance filter

Complete Compumotor CompatibilityThe Linearserv is compatible with all Compumotor indexers andanalog servo controllers (e.g., 6200, 6250, AT6250, AT6450,AT6200, AT6400). It also features a flexible control interface thataccepts step-and-direction input for position mode or 10 VDCanalog input for velocity or force mode.

PerformanceThe Linearserv was designed to provide higher accuracy andrepeatability than linear step motor systems. Specifically, theLinearserv offers the following levels of performance.• Positional repeatability of ±0.5 µm• Positional accuracy of 10 µm

he SV200, SV500 and SV1500 servo drive series fromParker Hannifin brings the benefits of microprocessorcontrol to the classic analog servo amplifier. The SVSeries combines the automated tuning and program-

mability of digital technology with the speed and response ofanalog circuitry. This brushless servo drive is particularly wellsuited to perform in high-speed, high-duty cycle applications.The SV thrives in industrial environments that require rugged andreliable motion control systems (e.g., textile, printing, packaging,automobile assembly).

The CE Mark Means International ApprovalThe SV Series displays the CE (Conformité European) Mark,which signifies that this product complies with both the Electro-magnetic Compatibility (EMC) directive and the Low-VoltageDirectives as defined by the European Union. Products that donot comply with these directives are removed from, or deniedaccess to, all EU markets. To earn CE marking, manufacturersmust make a substantial investment in research, development,testing, and customer support. The SV was designed andmanufactured at Parker Hannifin’s German motion controlfacility—Hauser Division. Hauser’s strong tradition of qualityservo products as well as their intimate understanding of the CEDirectives are clearly demonstrated in the SV product line.

Complete Power Range/Motor OptionsThe SV200, SV500 and SV1500 are offered with 7 brushlessservo motors to cover the power requirements of a majority ofapplications. The drives can also be configured to run with mostthree-phase, brushless motors currently availableutilizing resolver feedback. With speeds up to 5,000rpm and a wide range of available shaft power, theSV is well suited to meet the demands of today’scustomers. Listed below are some of the perfor-

mance features that the SV offers.• Direct operation from voltages up to 480 VAC• Three power ranges up to 25 amps continuous,

50 amps peak (rms)• Accepts industry standard ±10V torque or velocity

command input• Resolver feedback provides sinusoidal commutation for

smooth, cog-free operation• AC brushless servo motors provide torque up to 181 in/lbs

continuous and 544 in/lbs peak (higher power motorsavailable upon request)

• Fully OPTO-isolated I/O circuits using PLC-compatible24V signal levels

• Provides incremental encoder output for analogservo controller

Trouble-Free Installation & OperationSV drives incorporate removable screw terminals and “D” shellconnectors for all connection points. The drives are housed in arugged, fully enclosed metal casing, providing a high degree ofprotection as well as effective electromagnetic shielding.

The SV Series is designed to require the shortest possible set-up time by using the drive’s built-in intelligence. In addition tostoring preset configurations for all standard motors, the driveautomatically calculates the optimum servo parameters for aspecified load inertia range. When the system is powered up, allservo loops will be set up for fast and stable operation.

The SV has enough memory to store two completesets of parameters. Many applications only requirethe drive to operate in one configuration, but thedual parameter set is useful when the drive mustswitch operating modes. A drive can bepreconfigured for two alternative axes, or can act asa backup to a second unit. The second parameterset may be selected using one of the digital inputs,the RS232 interface or the front panel.

Distributed Power SupplyThe SV Series was designed with a distributed power supplysystem, which enables users to operate multiple drives from asingle power module. This power and convenience makes theSV Series a logical choice for multiple axis applications.

Complete Compatibility & FlexibilityAll SV Drives can be easily configured to operate in torque orvelocity mode. These drives are also compatible with allCompumotor servo controllers (these controllers have alsoearned CE Mark status). When the SV Drives and Compumotorcontrollers are combined, they form a powerful and flexiblesystem. Every component in an SV system (drive, controller,motor, etc.) has earned its CE Marking. The SV provides thereliability and simplicity you need to solve applications all overthe world.

• Encoder resolution of 0.5 µm• Smooth motion at slow speeds (velocity ripple <1%)• Operates in position, velocity or force control mode

The charts below represent the Linearserv’s favorable perfor-mance rating when compared to competitive linear stepper andservo systems.

To receive Compumotor’s SV Series Servo Brochure, call 1/800/249-0520 and ask for Dept. 5523.

When to use the Linearserv?Use the Linearserv in applications requiring high accuracyand repeatability. Since the Linearserv is built as a system, itwill be delivered with the specified accuracy!

* Linear motor using Heidenhein glass scale encoder

Motors❏ Two motor sizes available:

• LM11050 provides 50 N (11.25 lbf) of maximum linear force• LM1100 provides 100 N (22.5 lbf) of maximum linear force

❏ Linear stroke lengths from 50 mm (1.97 inch) to 1,500 mm(59 inches)

❏ Standard speeds up to 2 m/s (78 in/s) velocity

Applications☛High precision version — improves repeatability and resolution

by a factor of 5☛High strength version — improves load capability and rail stiffness☛Mounting plates are available for multi-axis applications☛Multiple sliders (forcers) are available

0.001”

0.00009”

0.00008”

0.00007”

0.00006”

0.00005”

0.00004”

0.00003”

0.00002”

0.00001”

0”

RepeatabilityAccuracy

0.0035”

0.003”

0.0025”

0.002”

0.0015”

0.001”

0.0005”

0”

LinearservLinear Step Motor

Linear Servo Motor*Precision Leadscrew

8

☎

makin

g m

oves

9

✆

makin

g m

oves

T

To receive Compumotor’s Systems and Controls catalog, call 1/800/249-0520 and ask for Dept. 5523.

New NeoMetric Series MotorsFeature “Bridged Construction”

To receive Compumotor’s DC Brushless Servo Amplifiers Flyer, call 1/800/249-0520 and ask for Dept. 5523.

he first sizes of Compumotor’s new NeoMetric Seriesof brushless servo motors are now available. Thesemotors differ in technology than the slotless designutilized in the increasingly popular SM Series. The SM

line of brushless motors feature performance and manufactur-ing advantages over the standard slotted construction tech-nique. Simplified manufacturing of the SM Series is offsetby increased magnet cost as frame diameters approachthree inches.

To simplify manufacturing and reduce the cost in the largermotors, a “bridged” motor design has been developed. (Thisdesign is sometimes called “bridged” due to the bridge betweenthe teeth on the inside diameter of the lamination where the slotopening traditionally exists.) In this design, the conventionaltoothed lamination with slot openings on the inside diameter isreplaced with a two-piece lamination. The outer piece is a ringlamination similar to the one used in the slotless design. Asecond inner lamination that resembles a “spider” is also used.This inner lamination has teeth and slots, however, the slotopening that is traditionally on the inside diameter is closed andthe slot opening is moved to the outside diameter. The statorwinding can now be inserted into the inner lamination from theoutside, again greatly simplifying the insertion process. Thisprocedure can also be automated easily and inexpensivelywhen compared to traditional methods.

The inner lamination and winding assembly is inserted into theouter ring lamination and the complete assembly is potted withthe same high temperature, high thermal conductivity epoxyused in the slotless design. This design is assembled with aconventional rotor featuring neodymium magnets, endcaps andfeedback to form a complete motor. Because this designfollows a conventional toothed design except for the methodof construction, it does not have an increased rotor diameter(this eliminates the increased cost associated with largerrotor magnets).

Innovative Design Produces Dramatic Performance and Manufacturing Improvements○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

This design also has several advantages whencompared to a conventional slotted design:• The bridged design runs quieter over all speed ranges when

compared to the slotted design.• In a conventional motor, there are magnetic forces acting on

the tooth tips that tend to excite movement in them (much likea cantilever beam). The bridges between the tooth tipseffectively stiffen the teeth reducing any movement.

• Because the lamination tooth structure and the outer ring aretwo separate pieces, no bending moments can be transferredfrom the tooth to the outer ring portion of the lamination. Bothof these effects reduce mechanical noise within the motor. Thebridge between the teeth also reduces the detent torque in themotor. The detent torque is not eliminated (as in the slotlessdesign); however, it is reduced by 50%, which promotessmoother operation.

• Because the winding is inserted from the outside of thelamination, it is possible to obtain higher copper fills in theslots. Copper fill is a measure of how well the slot is filledduring the manufacturing process. The higher the fill, themore torque the motor will produce for a given powerdissipation, or inversely, the motor can produce the sametorque for a lower input power. Either way, the efficiency ofthe motor is improved.

Partial NeoMetric Series Specifications(70mm)*

* Based on resolver feedback operation

Parker AmplifiersA new line of small, economical, trapezoidal amplifiers thatoperate either the SM or NeoMetric Series of brushless motorsis now available. This family of eight products range from DCbus voltages of 18 to 255 volts with continuous currents of 5 to15 amperes. For more information, you may request the1-page DC Brushless Servo Amplifiers flyer (Bulletin 8415),which contains complete performance, power, anddimensional information.

Continued on next page

Conventional Construction Slotless Construction Bridged Construction

Parameter Symbol Units N0701 N0702 N0703 N0704

Winding Selection D F E F F G F G

Stall Torque Continuous1 Tcs lb-in 6.4 11.9 18.0 22.2

Stall Current Continous1,2 Ics amperes-rms 2.65 4.14 3.05 4.24 4.17 5.79 4.3 5.96

Rated Speed wr rpm 7500 7500 7500 7500 6400 7500 5400 7500

Peak Torque 1,7 Tpk lb-in 19.2 35.7 54 66.6

Peak Current, rms1,6 Ipk amperes 7.95 12.42 9.15 12.72 12.5 17.37 12.9 17.88

Torque @ Rated Speed Tc lb-in 5.5 5.5 7.8 7.8 14 14 16 16

Rated Power — Output Shaft1 Po watts 488 488 692 692 1061 1243 1023 1420

Voltage Constant3,4,6 Kb Volts/rad/sec 0.221 0.14 0.353 0.253 0.392 0.282 0.468 0.338

Voltage Constant3,4,6 Ke volts/KRPM 23.11 14.67 36.97 26.52 40.99 29.54 49.02 35.36

Torque Constant3,4,6 Kt lb-in/amp rms 2.43 1.55 3.89 2.8 4.32 3.11 5.17 3.73

Resistance1,3 R Ohms 5.52 2.27 5.22 2.7 3.36 1.74 3.47 1.80

Inductance5 L millihenries 12.98 5.23 15.86 8.16 12.13 6.30 14.50 7.55

Thermal Resistance1 Rth °C/watt 1.44 1.15 0.96 0.87

Motor Constant Km lb-in/√watt 0.83 1.03 1.7 1.7 2.36 2.36 2.77 2.78

Viscous Damping B lb-in/Krpm 0.0438 0.050 0.0563 0.0625

Torque - Static Friction Tf oz-in 1.4 2.1 2.8 3.5

Thermal Time Constant tth minutes 45 45 45 45

Electrical Time Constant te milliseconds 2.35 3.03 3.61 4.19

Mechanical Time Constant tm milliseconds 1.6 0.88 0.62 0.56

Rotor Inertia J lb-in-sec2 0.000128 0.000196 0.000225 0.00033

Weight # pounds 3.54 4.53 6.04 7.28

Winding Class H H H HN

N

S S

N

N

SS

N

N

S S

10

✆

makin

g m

oves

11

For more information on Compu-Course Training, call Gail McLaughlin at 1/800/358-9068 (ext. 2459)or request document #3500 from Compumotor’s FaxBack System 1/707/586-8586.

C

☎

makin

g m

oves

T

Parker’s New “Fast Fifty”:The Fastest Electric Cylinder in its Frame Size

C A T A L O G☛

Shorten the development time and improve the integrity and capability of your motion control application by attending a Compu-Courseat Compumotor’s facility in Northern California. Our hands-on, application-oriented training is conducted by Compumotor engineers.More than 100 designers, engineers, and users have benefitted from this unique training opportunity in the past year. Compumotor’strainers offer an invaluable experience and a wealth of motion control knowledge. Start your application development at a Compu-Course—you’ll leave with solutions.

Compumotor’s Product Training ScheduleExpert Instruction By Product Specialists

CC-1: 6000 Series& Motion Architect(Stepper)

CC-2: 6000 Series& Motion Architect(Servo)

CC-3: SX & ZXTraining(Servo & Stepper)

CC-4: Model 4000Training(Stepper)

CC-5: ZETA6104Training(Stepper)

Designed for users ofservo controllers fromthe 6000 Series family.CC-2 is a four-daycourse to be con-ducted on the followingdates:April 7-10, 1997June 23-26, 1997Oct. 6-9, 1997

CC-3 is a four-daycourse designed for SXand ZX users (appli-cable to Model 500 andmost other X-languageproducts, too). It will beheld:Jan. 6-9, 1997June 9-12, 1997Dec. 15-18, 1997

Designed for users ofstepper controllersfrom the 6000 Seriesfamily. This five-daycourse is held on thefollowing dates:May 5-9, 1997Sept. 8-12, 1997Nov. 3-7, 1997

CC-4 is suitable fornovice and experi-enced Model 4000Controller users.June 2-5, 1997Nov. 17-20, 1997

This 5-daycourse is

designed for users ofthe new ZETA6104Microstepping Drive/Indexer.March 17-20, 1997May 19-22, 1997Sept. 22-25, 1997Dec. 1-4, 1997

NEW!

For more information on Automation Actuator products or to receive a free catalog, please call 1/330/336-3511.

Parker’s Hot Products Serve aSizzling Pick & Place Application

ongratulations to Barry Adamski, the chief systemsdesigner for a Midwestern U.S. machine buildercommissioned to do work for a valve manufacturer.Mr. Adamski’s pick and place application involvedseveral steps.

Valve Seat Insertion Procedure➀ Valve seat inserts are placed on metal trays.➁ A dissimilar sized ring is placed precisely on top of the valve

seat insert.➂ When all of the valve seats are topped with a metal ring, the

entire metal tray is placed on a conveyor belt, whichtransports the subassembly through a heat treating oven.

√ The conveyor moves the tray through the heat treatmentprocess at such a rate that the top ring “melts” onto thebottom ring.

This application and the manufacturer had several importantrequirements.☛ High throughput☛ High-speed accuracy☛ Precise repeatability☛ Durability and reliability in a harsh industrial (metal powder)

environment☛ Complete system compatibility☛ One manufacturer to provide an integrated motion control

solution (one source of responsibility)

Parker Hannifin met each of these exacting requirements. Afteran extensive review of the proposed systems, Automation

Actuator, Compumotor, and Daedal Divisions provided thefollowing products to solve the application.

❏ 100 mm Actuator (AAD)❏ 150 mm Actuator (AAD)❏ 450 mm Actuator (AAD)❏ 18-inch Actuator (Daedal)

Runner-Up Winner

1st Runner-Up: J. Michael Stone Business: Carton Manufacturing Application: Carton Collation & WindowingParker Products Used: 6250 Controller, Belt Drive Table

The toughest electro-thrust electric cylinder just got tougher. Anew “high-thrust” version which includes stacked, angular,contact bearings allows loads to 7500 pounds without deviatingfrom the ETB100’s popular ISO frame size. The only effect is aslight extension of zero stroke length. Contact the AAD Applica-tion Department for details.

he new ET50-B01 incorporates a high-speed, 1.000-inch lead, rolled-thread ball screw which effectivelydoubles its attainable linear velocities. A larger thanstandard 0.625-inch diameter screw rounds out the

robust package and ensures long life. High-speed screws weretraditionally designed for large actuators, and competitive units

on the market, as well asParker’s ET50 Series, werelimited by 0.500-inch lead ballscrews. Now those highspeeds are available in thesmaller stepper or brushlessservo driven ET50 package.

The best warranty in the industry just got better. Parker’smechanical warranty on the ET Series was recently increased totwo years from its previous industry-leading 18 months. Thischange now allows Parker to offer a complete electric cylindersolution, both mechanics as well as electronics, with a completetwo-year warranty. Contact AAD or you local ATC for details.

No more CAD libraries. No more searching for the pieces andparts on several different disks. Automation Actuator is pleasedto announce the release of ParkerCAD 2.0 for the ET Series ofelectric cylinders.

Rather than placing a few drawings on disk which inevitably haveto be altered by the draftsman, Parker has taken CAD genera-tion a step further. ParkerCAD is not a library but rather aWindows-based CAD generation software. The user simplybuilds the ET part number through a series of pull down win-dows. At that point, the user can either use the built-in CADviewer to see the auto-dimensioned drawing or save the drawingin one of multiple CAD formats.

All four ET Series frame sizes, in both stepper and brushlessservo formats, are on one disk, as are all mounting and rod endoptions. Please contact your local Parker Automation Technol-ogy Center for you copy of ParkerCAD 2.0.

New Two-Year Warranty on Electric Cylinders

ParkerCAD for ET Series

High Thrust Option for ETB100

ET CatalogThe 1891-1 catalog hasbeen expanded to includethe ETB100 product line.This version now includesfour sizes of brushlessservo and stepper motordriven electric cylinders, aswell as all of the associateddrives, controls, andaccessories.

ParFrame CatalogAutomation ActuatorDivision is proud to releasethe new ParFrame Catalog1814-2. The Catalog isexpanded from 72 to 80pages with a new extrusionprofile and more than adozen new accessories.

Illustrations inside thecatalog show numerousnew guarding and frame-work solutions.

❏ 60-inch Actuator (Daedal)❏ ZETA6104 Indexer/Drive (Compumotor)❏ ZETA 83-93-MO Motors (Compumotor)

Parker Hannifin provided a complete electromechanical solutionthat proved to be cost-effective, durable, and reliable.

MakingA N U P D A T E O F A U T O M A T I O N T R E N D S

Compumotor VOL. 3 NO. 1JANUARY 1997Moves

Motion Builder 2.01 SoftwareUses Icons to Replace

Tedious Code—see page 2

C A L I F O R N I A

For faster response, simply fax this page back to Compumotor 707/584-2446 — Attn: Newsletter Fulfillment, or mail it back to the address above.✆

Please send me the following:❍ Compumotor Systems Catalog❍ SV Series Servo Brochure❍ Daedal Positioning Systems Catalog❍ Hauser HLE & HZR Series Linear Drive Catalog❍ Automation Actuator ParFrame Catalog❍ DC Brushless Servo Amplifier Flyer❍ Compumotor’s New Motion Builder Demo

Please fill out the information below if your label is incorrector to add a friend to our mailing list.

Name ________________________________________________Title __________________________________________________Company _____________________________________________Address ______________________________________________City _____________________ State _____ Zip Code ________

Phone ______________________________

Parker Hannifin CorporationCompumotor Division5500 Business Park DriveRohnert Park, CA 94928

BULK MAILU.S. POSTAGE

PAIDST. MICHAEL, MN

PERMIT NO. 8

Win a Free California Get-Away Weekend!CompumotorApplication Story Contest

t’s simple and easy.Just complete a shortentry form, brieflydescribe your Compu-

motor motion control applica-tion and include a picture ofyour machine/process.That’s it! Any application canwin. We’ll select a winnerduring each issue and publishthe winning entry in thispublication.

Here’s how it works:➊ Complete an Official

Compumotor ApplicationStory Contest Entry Formand return it to Compumo-tor. Get the form anddetailed instructions bycalling our new faxbacksystem—(707) 586-8586

or call Compumotor’sMarketing CommunicationsDepartment at 707-584-2439.

➋ Entrants must provide acompleted form and photoof the application/machineEntries for this issuemust be postmarked byMarch 14, 1997. All entriesshall become propertyof Compumotor.Compumotor ATCs arenot eligible.

Here’s what we’relooking for:☛ A complete and accurate

description of yourapplication and process

☛ A good, clear photo ofyour machine

The winner will receive aCalifornia Get-Away Weekendcompliments of Compumotor.

The grand prize includesthe following:✰ Two round-trip airline

tickets to San Francisco(or vicinity)!

✰ Accommodations for twonights at a Rohnert Park,CA inn or hotel (45 milesnorth of San Francisco).

✰ A tour of Compumotor’smanufacturing plant (lunchincluded) and a chance tomeet the engineers whodesigned your product(s)!

✰ A Compumotor Gift Pack($100 value)

✰ A free California Bay Areavacation!

First-place and second-placerunner-up winners will receiveCompumotor Gift Packs and avoucher for a free Compu-School (technical trainingseminar—$1,000 value).Compu-School is conductedat Compumotor. Runners-uppay for airfare and accommo-dations.To get an official entryform, call our newfaxback system. Requestdocument #2222.

I

FAX

Motion & Control

or Tec FaxBa

(707) 586-8586

Yes! I would like more information on the topics in this issue.

RE

AD

ER

RES

PO

NS

E☛

The LinearservServo System: ForHigh Accuracy &High Repeatability—see page 6

CE-Marked SV Servo Drives Redefine Reliability☛

New Programming Tool:Motion OCX Toolkit

—see page 3

NeoMetric Series Motors—see pages 8-9

Special 12-Page Issue!

Guidelines to Making the“Build-or-Buy” Decision—see pages 4-5