motoman-mh180-120xp supplemental instructions...fig. 8-5(a): internal connection diagram (page 8-3)...

17
MANUAL NO. HW1483669 Part Number: 175869-1CD Revision: 0 MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS TYPE: YR-MS165/MH180-C10 Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference.

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Page 1: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

MANUAL NO.

HW1483669

Part Number: 175869-1CDRevision: 0

MOTOMAN-MH180-120XPSUPPLEMENTAL INSTRUCTIONS

TYPE:YR-MS165/MH180-C10

Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference.

Page 2: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

2

175869-1CD

HW1483669

MS165 / MH180-120XP

Copyright © 2016, Yaskawa America, Inc.

Terms of Use and Copyright Notice

All rights reserved. This manual is freely available as a service to Yaskawa customers to assist in the operation of Motoman robots, related equipment and software This manual is copyrighted property of Yaskawa and may not be sold or redistributed in any way. You are welcome to copy this document to your computer or mobile device for easy access but you may not copy the PDF files to another website, blog, cloud storage site or any other means of storing or distributing online content.

Printed in the United States of America

First Printing, 2016

Yaskawa America, Inc. Motoman Robotics Division 100 Automation Way Miamisburg, OH 45342 Phone: 937-847-6200

www.motoman.com

Page 3: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

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175869-1CD

HW1483669

MS165 / MH180-120XP Introduction2.1 Transport Method

IntroductionThis supplementary instruction manual describes how YR-MS165/MH180-C10 (here in after referred to as MS165/MH180-C10) is different from YR-MS165/MH180-A10 (hereinafter referred to as MS165/MH180-A10).

Read this supplementary instruction manual thoroughly together with the following instruction manuals “MOTOMAN-MH180-120 INSTRUCTIONS” (175870-1CD.)

Points of DifferenceThe MS165/MH180-C10 is different from the MS165/MH180-A10 in the following point:

• Environmental resistance : IP65 (for the main part of the manipulator)

The differences are described based on “MOTOMAN-MH180-120 INSTRUCTIONS” (Manual No. HW1483667). Read this manual thoroughly replacing the subject matters for changes with this supplementary instruction manual.

2.1 Transport Method

(Page 2-2)

The weight (mass) of the manipulator described as “1080 kg” in the NOTE column shall be changed to “1090 kg”.

3.3 Location

(Page 3-4)

• Free from dust, soot, oil, or water

Please replace the above sentence with the following one.

• Free from dust or soot; free from substances that may reduce the efficacy of sealant materials such as nitrile rubber oil seal, O-ring, gasket, and liquid gasket used in the manipulator.

Page 4: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

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MS165 / MH180-120XP

4.2.2 Connection to the DX200

(Page 4-4)

Fig. 4-3(a): Manipulator Cable Connectors (Manipulator Side)

Key position

Connector details(Manipulator side)

Page 5: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

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MS165 / MH180-120XP 5.1 Basic Specifications

5 Basic Specifications

5.1 Basic Specifications

(Page 5-1)

The MS165/MH180-C10 manipulator differs from the MS165/MH180-A10 in the following items listed on Table 5-1 “Basic Specifications”.

• Mass The mass indicated as “1010 kg” shall be changed to “1020 kg”.

• Others (in Ambient Conditions)

• Free from exposure to water, oil, or dust

Please replace the above sentence with the following one.

• Free from dust or soot; free from substances that may reduce the efficacy of sealant materials such as nitrile rubber oil seal, O-ring, gasket, and liquid gasket used in the manipulator.

5.3 Manipulator Base Dimensions

(Page 5-2)

Fig. 5-2: Manipulator Base Dimensions

View A

Fitting surface

22 dia. (8 holes)(For fixing the manipulator)

20 dia. (2 holes)(Pin hole for manipulator positioning)

+0.021 0

Units: mm

Fitting surface

978

40

500 42

0

320

230±0.1420

500

230±0.1

185±

0.1

185±

0.1

250±

0.1

295±0.1

290230 453

271

222

A

Page 6: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

5.4 Dimensions and P-Point Maximum Envelope

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MS165 / MH180-120XP

5.4 Dimensions and P-Point Maximum Envelope

(Page 5-3)

Fig. 5-3: Dimensions and P-Point Maximum Envelope (MS165/MH180-C10)

(275) 344

276

220

R3058

R909

276180°

180°

1590

60°76°

971

225

R2766

325

30584030

2815

38°

650

1150

300

153

R515

349

B

M4×10

*ステン*

M4×10

*ステン*

3416

689

1440

372

889

908

234

928797

287

735

M4×10

*ステン*

M4×10

*ステン*

KQE12-03

M4×10

*ステン*

M4×10

*ステン*

M4×10*ステン*

M4×10*ステン*

M4×10

*ステン*

M4×10

*ステン*

P-point maximumenvelope

P-point

Page 7: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

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HW1483669

MS165 / MH180-120XP 7.2 Internal User I/O Wiring Harness and Air Line

7.2 Internal User I/O Wiring Harness and Air Line

(Page 7-2)

Fig. 7-2: Connectors for Internal User I/O Wiring Harness and Air Line

View A

Connector for internal user I/O wiring harness (Casing):JL05-2A24-28SC (socket connector with cap)Prepare socket connector: JL05-6A24-28P.

Connector for internal user I/O wiring harness (Base):JL05-2A24-28PC (pin connector with cap)Prepare socket connector: JL05-6A24-28S.

Connector for the external axis (Encoder cable)

Prepare pin connector: JL05-6A20-29P.

A

S1

2BC

1BC

AIR

JL05-2A20-29SC (socket connector with cap)

Connector for the external axis (Power cable)

Key position

Prepare pin connector: JL05-6A18-1P.

JL05-2A18-1SC (socket connector with cap)

Exhaust port Tapped hole Rc 3/8 with pipe plug(air flow)

Air inlet A (air flow)Tapped hole Rc 3/8 with pipe plug

Page 8: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

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MS165 / MH180-120XP 8.2 Internal Connections

8.2 Internal Connections

(Page 8-4)

High reliability connectors which can be easily put on and removed are used with each connector part.

For the numbers, types, and locations of connectors, see Fig. 8-2 “Locations and Numbers of Connectors” and Table 8-1 “List of Connector Types”.

Fig. 8-2: Locations and Numbers of Connectors

Connector for internal user I/O wiring harness (Casing)

Connector for internal user I/O wiring harness (Base)

2BC1BC

Connector for external axis(Power cable)

Connector for external axis(Encoder cable)

Table 8-1: List of Connector Types

Name Type of Connector

Connector Base Connector for internal user I/O wiring harness

JL05-2A24-28PC(JL05-6A24-28S: Optional)

U-arm Connector for internal user I/O wiring harness

JL05-2A24-28SC(JL05-6A24-28P: Optional)

Connector for external axis(Encoder cable)

JL05-2A20-29SC(JL05-6A20-29P: Optional)

Connector for external axis(Power cable)

JL05-2A18-1SC(JL05-6A18-1P: Optional)

Page 9: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

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8 Electrical Equipment Specification8.1 Internal Connections

MS165 / MH180-120XP

Fig. 8-5(a): Internal Connection Diagram (page 8-3)

B3

A3

B2A2

B1

A1

S-AXIS OVERRUN L.S. connected to B1 part

S-AXIS OVERRUN L.S. connected to A1 part

L-AXIS OVERRUN L.S. connected to B2 part

S-AXIS OVERRUN L.S. connected to B1 part

L-AXIS OVERRUN L.S. connected to A2 part

S-AXIS OVERRUN L.S. connected to A1 part

connected to B3 partL AND U-AXIS INTERFERENCE L.S.

L-AXIS OVERRUN L.S. connected to B2 part

S-AXIS OVERRUN L.S. connected to B1 part

connected to A3 partLA3LB3

LB2LB1

LB1

LA1

LC3LD3

LD2LD1

LD1

LC1LD1

LC2LD2LD2

LD1LC1

LB1

LA2LB2LB2

LB1LA1

L AND U-AXIS INTERFERENCE L.S.

L-AXIS OVERRUN L.S. connected to A2 part

S-AXIS OVERRUN L.S. connected to A1 part

LB1

LA1

LD1

LC1LD1

LC2LD2LD2

LD1LC1

�LB1

LA2LB2LB2

LB1LA1

LA1

LC1LD1 LD1LC1

LB1 LB1LA1

LB2LB1

LD1LD2

C

B

A

No.26CN

No.25CN

No.24CN

P

P

P

P

P

P

PNo.23CN

1211 BAT

0BAT0BAT7BAT7

-2-1

0BAT7BAT7

PG5V7PG0V7

7

-4-3

PG5V7PG0V7

+24

1BC

FOR FIELDBUS CABLE TUBETUBE(BLUCK)

AIR

INTERNAL WIRE

TUBE(BULE)

LD1+24

LC1 LD1

LB2LB1

LD1LD2

LA3LB3

LD3LC3

LA1

LA2LB2

LD2LC2

LB1

SS1

LB1LB2

SS2

LD2LD1

LB1+24V

SS2

FOR LUMP(OPTICAL)BC1BC2BC2

15

9102

E E

19

2120

2322

14

1615

13

1817

SP19SP20SP21

SP23SP22

19

2120

2322

GUN

No.8CN(24-28)

No.7CN(20-29)1

0V5V

SPG-7

FG7

SPG+7

SP14SP15SP16

SP13

SP18SP17

321 SP1

SP2SP3

SP6

789

SP7SP8

65 SP5

SP44

1211

SP12SP11SP1010 SP9

14

1615

13

1817

E

E E E E E E E

0VCN4-10CN4-10 0V

P

P

P

P

P

P

P

P

P

P

0BAT6BAT6

PG5V6

T-1-2-3

No.21CN

-4 PG0V6

0BAT5BAT5

PG5V5

B-1-2-3

No.20CN

-4 PG0V5

R

0BAT4

PG0V4PG5V4

BAT4

-4-3-2-1No.19CN

U

0BAT3

PG0V3PG5V3

BAT3

-4-3-2-1No.18CN

L

0BAT2

PG0V2PG5V2

BAT2

-4-3-2-1No.17CN

S

0BAT1BAT1

PG5V1PG0V1

-1-2-3-4

No.16CN

X

0V+24V

0V+24V

No.22CN

-2-4

-1-3

-6-5-4-9

-6-5-4-9

-6-5-4-9

-6-5-4-9

-6-5-4-9

-9-4-5-6

E

S-AxisPG

DATA-1DATA+1

-2

0V

BATOBT+5V

1CN-1No.1CN

0BAT2

0BAT3BAT2

BAT3

BAT11819

2122

20

0BAT4

0BAT5

0BAT6BAT5

BAT4

2425

2829

2726

23

17 0BAT1BAT0BTBAT

P

P 4

23

BAT110BAT12BAT12

0BT

0BTBATP

BATP 6

87

5 0BAT21

BAT220BAT22BAT21

K

K

K

K

R

R

R

R

0BAT1110BT

BAT6

PG0V2PG5V1PG0V1

3031

32132

PG0V3

PG0V5

PG0V4PG5V4

PG5V35

9

78

6

4 PG5V2

P

P

P

PG5V6PG0V6

1211

16151413

10 PG5V5

12

543

876

1BC(10P×4)

31

42

0V+24V

0V+24V

SPG-1SPG+1

P

P

P

CN1-5

CN1-2CN1-1

CN1-9CN1-10

CN1-4

L-AxisPG

U-AxisPG

DATA+2

FG1

BATOBT

-10

2CN-1No.2CN

-10

BAT

0VFG2

+5VOBT

-2 DATA-2

DATA-3DATA+3

-2BAT

BAT

3CN-1No.3CN

-10

OBT

0VFG3OBT

+5V

OBT

R-AxisPG

B-AxisPG

DATA+4DATA-4-2

OBTBAT

4CN-1No.4CN

-10OBTBAT

FG40V+5V

DATA+5DATA-5-2

0V

BATOBT+5V

5CN-1

DATA+6

-10OBTBAT

FG5

6CN-1No.6CN

No.5CN

BAT

P

P

P

P

P

P

FG1

SPG+2

FG2

SPG-2P CN1-7CN1-6

CN1-8

SPG-3SPG+3

FG3

P

CN2-3

CN2-2CN2-1

P

P

P

P

P

P

SPG+4SPG-4

FG4

P CN2-7CN2-6

CN2-8

SPG-5SPG+5

SPG+6

FG5

P

CN3-6

CN3-3

CN3-2CN3-1

T-AxisPG

-10

BAT

0V

OBT+5V

FG6

BATOBT

P

CASING

P

P

PFG6

P

CN3-8

CN4-6CN4-1

SPG+7

BC2

P

P

CN4-4

CN4-8CN4-3

CN4-7CN4-2

E

BASE

FG7

0V

0V5V

5V

CN2-10CN2-9CN2-5CN2-4CN4-9

CN3-5CN3-9CN3-10

CN3-4

S1(24-28)

CN4-5P SPG-7

MANIPULATOR

PSPG-6P CN3-7 -2 DATA-6

CN1-3

CN1-5CN1-4

CN1-10CN1-9

0V

0V+24V

+24V

CN1-1CN1-2 SPG-1

SPG+1

DX200

CN1-3

CN1-6

FG1

SPG+2

CN1-7

CN1-8 FG2

SPG-2

CN2-1CN2-2 SPG-3

SPG+3

CN2-3 FG3

CN2-6CN2-7

SPG+4SPG-4

CN2-8 FG4

CN3-1CN3-2

SPG+5SPG-5

CN3-6

CN3-3

SPG+6

FG5

CN3-7

CN3-8 FG6

CN4-1CN4-6

CN4-2CN4-7

CN4-8CN4-3 BC2

AL2

SPG+7

FG7CN4-5CN4-9CN2-4CN2-5CN2-9CN2-10 0V

CN3-10CN3-9CN3-5 0V

5V

5VCN3-4

SPG-7CN4-4

SPG-6

12

6

87

45

3

12

1011

9

SLU-axes with Limit Switch Specification

SL-axes with Limit Switch Specification

S-axis with Limit Switch Specification

DC

/DC

A and B parts are changed as follows:

NoteFor the limit switch specification, the connection of the section

Page 10: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

8 Electrical Equipment Specification8.1 Internal Connections

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MS165 / MH180-120XP

Fig. 5-5(b): Internal Connection Diagram (page 8-4)

-4-3-2-1

B-3D-1D-2

D-4

D-6D-3

D-5

D-7D-8

B-10B-5

B-4F-3F-4

E-3E-4

F-2

F-6F-1

F-5

F-7F-8

E-5E-6E-1E-2E-7E-8

B-7B-8

B-12

B-11

B-9B-2

C-5

C-8

A-5

A-9A-2

A-11

A-4

C-11C-9

C-6

A-3

C-2

A-1

C-4

C-7

A-6

BA3ME3ME3

MV3MV3MW3MW3

MU3MU3

BA3B-3ME3ME3

D-1D-2

MV3MV3MW3MW3

D-4

D-6D-3

D-5

D-7D-8 MU3

MU3

BB1BA1

BA2ME2ME2

ME1ME1

MV2MV2MW2MW2

MU1

MV1MV1MW1

MU1

MU2MU2

MW1

BB1BA1

BA2

B-10B-5

B-4ME2ME2

ME1ME1

F-3F-4

E-3E-4

MV2MV2MW2MW2

F-2

F-6F-1

F-5

F-7F-8

E-5E-6E-1E-2E-7

S-AXISSM

YB

L-AXIS

YB

SM

U-AXISSM

YB

-C

No.9CN9CN-A

-BMW1

MU1MV1

-1

-D

-2BA1

ME1

BB1

E-8 MU1

MV1MV1MW1

MU1

MU2MU2

MW1

10CN-ANo.10CN

MU2

-2

-C

-1

-D

BB2

MW2

BA2

ME2

MV2-B

-C-B

No.11CN11CN-A

MW3MV3MU3

-2-1 BA3

BB3

ME3-D

SM

14CN-ANo.14CN

-B-C

MU6

MW6MV6

YB-2

-D

-1BB6BA6

ME6

SM

13CN-ANo.13CN

-B-C

MU5

MW5MV5

YB-2

-D

-1BB5BA5

ME5

SM

12CN-ANo.12CN

-B-C

MU4

MW4MV4

YB-2

-D

-1BB4BA4

ME4

ME6

BB7BA7

BA6

BA5

BB4BA4

ME5

ME4

MV7MU7

ME7MW7

MW5MV5MU5

MU6

MV4

MW6

MW4

MV6

MU4

ME6

BB7BA7

BA6

BA5

BB4BA4

B-7B-8

B-12

B-11

B-9B-2

ME5

ME4

C-5

C-8

A-5

MV7MU7

ME7MW7

A-9A-2

A-11

A-4

MW5MV5MU5

MU6

MV4

MW6

MW4

MV6

C-11C-9

C-6

A-3

C-2

A-1

C-4

C-7

A-6 MU4

No.27CN Z

MV7MU72

1

No15CN(18-1)

ME7BA7BB7

4

65

3 MW7

R-AXIS

GUN

B-AXIS

T-AXIS

EE

2BC 2BC(8PX3+12PX3)

PE

Page 11: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

9.1 Inspection Schedule

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MS165 / MH180-120XP

9 Maintenance and Inspection

9.1 Inspection Schedule

(Page 9-2)

Add the following item to the Table 9-1 "Inspection Items".

The inspection interval depends on the total servo operation time.

Add the following figure to Fig. 9-1 “Inspection Items”.

Fig. 9-1: Inspection Items (Additional)

Table 9-1: Inspection Items

Items Schedule Method Operation Inspection

Charge

Dai

ly

1000

HC

ycle

6000

HC

ycle

1200

0HC

ycl

e

2400

0H

3600

0H

Sp

ecif

ied

P

ers

on

nel

Lic

ense

e

Se

rvic

e

Co

mp

any

18 Drain plug • ScrewdriverWrench

Drain condensation water from the robot. • • •

AIR

AIR

2BC

1BC

S1

2BC

1BC

S1

18

Page 12: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

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MS165 / MH180-120XP 9.2 Battery Pack Replacement

9.2 Battery Pack Replacement

(Page 9-5)

The battery packs are installed in the position shown in Table 9-2(a) “Battery Location (Back View)” and Table 9-2(b) “Battery Location (Left Side View)”.

If the battery alarm occurs in the DX200, replace the battery in accordance with the following procedures.

Fig. 9-2(a): Battery Location (Back View)

Fig. 9-2(b): Battery Location (Left Side View)

Battery pack (HW0470360-A)

2BC

1BC

Cover, gasket- Hexagon socket head cap screw M4 (12 screws) (Length: 10mm)- Conical spring washer 2L-4Tightening torqe: 2.8 N m (0.29 kgf m)

SupportCross APS bolt M4 (4 bolts) (Length: 8mm)

Page 13: MOTOMAN-MH180-120XP SUPPLEMENTAL INSTRUCTIONS...Fig. 8-5(a): Internal Connection Diagram (page 8-3) B3 A3 B2 A2 B1 A1 S-AXIS OVERRUN L.S. connected to B1 part S-AXIS OVERRUN L.S. connected

9.2 Battery Pack Replacement

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MS165 / MH180-120XP

Fig. 9-3: Battery Connection

1. Turn OFF the DX200 main power supply.

2. Unscrew the hexagon socket head cap screw (M4 X 10) (12 screws) from the connector base side to remove the cover and the gasket.

3. Unscrew the cross head APS bolt (M4 X 8) (4 bolts) from the inner side of the connector base to remove the support.

4. Remove the battery pack from the battery holder.

5. Connect the new battery pack to the unoccupied connector on the board.

6. Remove the old battery pack from the board.

7. Mount the new battery pack on the battery holder.

8. Mount the support in the connector base by screwing the cross head APS bolt (M4 X 8) (4 bolts).

9. Mount the cover and the gasket with the hexagon socket head cap screw (M4 X 10) (12 screws).

NOTE Remove the old battery pack after connecting the new one so that the encoder absolute data does not disappear.

NOTE Do not allow the plate to pinch the cables when reinstalling the plate.

Connector

Battery pack before replacementSee the step 6.

New battery pack

Circuit boardSee the step 5.(Type: SGDR-EFBA02A)

9.2 Battery Pack Replacement

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9.3.2 Grease Replenishment for S-Axis Speed Reducer

(Page 9-8)

Fig. 9-5: S-Axis Speed Reducer Diagram

9.3.2.1 Grease Replenishment

(Refer to Fig. 9-5 “S-Axis Speed Reducer Diagram”.)

Replenish the grease according to the following procedure:

1. Remove the plugs from the grease inlet and the grease exhaust port.

2. Install the grease zerk A-PT1/4 to the grease inlet. (The grease zerk is delivered with the manipulator.)

3. Inject grease through the grease inlet using a grease gun.

– Grease type: Molywhite RE No.00

– Amount of grease: 1200 cc (2400 cc for 1st supply)

– Air supply pressure of grease pump: 0.3 MPa or less

– Grease injection rate: 8 g/s or less

4. Move the S-axis for a few minutes to discharge excess grease.

5. Wipe the discharged grease with a cloth, remove the grease zerk from the grease inlet, and reinstall the plug PT1/4 to the grease inlet with a tightening torque of 5 N•m (0.51 kgf•m) and the plug PT3/8 to the grease exhaust port with a tightening torque of 23 N•m (2.34 kgf•m). (Apply ThreeBond 1206C to the thread part of the plug.)

Grease exhaust portHexagon socket head plug PT3/8

Hexagon socket head plug A-PT1/4 Grease inlet

S-axis speed reducer

NOTEIf grease is injected with the plug on, grease will leak inside the motor and may cause a damage. Make sure to remove the plug before grease injection.

9.3 Grease Replacement/Exchange

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9.2 Battery Pack Replacement

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9.3.7 How to Drain Condensation Water from the Drain Plug

Add this section to “Chapter 9 Maintenance and Inspection”.

Fig. 9-10: Draining Condensation Water

1. Make the U-axis horizontal to the ground as shown in Fig. 9-10 “Draining Condensation Water”.

2. Remove the plug from the condensation water drain port.

3. Drain condensation water.

4. Reinstall the plug on the condensation water drain port. Tighten the plugs with a tightening torque of 5 N•m (0.51 kgf•m). (Apply Three Bond 1206C on the thread part of the plug.)

Dew condensationwater drainage (Hexagon sockethead plug PT1/8)

9.3 Grease Replenishment/Exchange

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10 Recommended Spare Parts

(Page 10-1)

Replace the following items with the items in Table 10-1 “Spare Parts for the YR-MS165/MH180-A10” in “MOTOMAN-MH180-120 INSTRUCTIONS”.

Table 10-1: Spare Parts for the YR-MS165/MH180-C10

Rank PartsNo.

Name Type Manufacturer Qty Qty per Unit

Remarks

B 6 Replacement Kit for S-Axis Speed Reducer

Y005C-MSMH180C10S

YASKAWA 1 1

B 7 Replacement Kit for L-Axis Speed Reducer

Y005C-MSMH180C10L

YASKAWA 1 1

B 8 Replacement Kit for U-Axis Speed Reducer

Y005C-MSMH180C10U

YASKAWA 1 1

B 9 Replacement Kit for R-Axis Speed Reducer

Y005C-MSMH180C10R

YASKAWA 1 1

B 10 Replacement Kit for B-Axis Speed Reducer

Y005C-MSMH180C10B

YASKAWA 1 1

B 11 Replacement Kit for T-Axis Speed Reducer

Y005C-MSMH180C10T

YASKAWA 1 1

C 16 Internal Wire Harness

HW1171962-A YASKAWA 1 1

C 17 Connector Base Set

HW1371933-A YASKAWA 1 1

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HEAD OFFICE2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, JapanPhone +81-93-645-7703 Fax +81-93-645-7802

100 Automation Way, Miamisburg, OH 45342, U.S.A. Phone +1-937-847-6200 Fax +1-937-847-6277

YASKAWA America Inc. (Motoman Robotics Division)

Bredbandet 1 vån. 3 varvsholmen 392 30 Kalmar, SwedenPhone +46-480-417-800 Fax +46-480-417-999

YASKAWA Nordic AB

Yaskawastrasse 1, 85391 Allershausen, GermanyPhone +49-8166-90-100 Fax +49-8166-90-103

YASKAWA Europe GmbH Robotics Divsion )

9F, Kyobo Securities Bldg., 26-4, Yeouido-dong, Yeongdeungpo-gu, Seoul 150-737, KoreaPhone +82-2-784-7844 Fax +82-2-784-8495

YASKAWA Electric Korea Co., Ltd

151 Lorong Chuan, #04-02A, New Tech Park, Singapore 556741Phone +65-6282-3003 Fax +65-6289-3003

YASKAWA Electric (Singapore) PTE Ltd.

No7 Yongchang North Road, Beijing E&T Development Area China 100176Phone +86-10-6788-2858 Fax +86-10-6788-2878

YASKAWA SHOUGANG ROBOT Co. Ltd.

#426, Udyog Vihar, Phase- IV, Gurgaon, Haryana, IndiaFax +91-124-475-8542Phone +91-124-475-8500

YASKAWA India Private Ltd. (Robotics Division)

YASKAWA Electric (China) Co., Ltd.22/F One Corporate Avenue No.222, Hubin Road, Huangpu District, Shanghai 200021, ChinaPhone +86-21-5385-2200 Fax 86-21-5385-3299

YASKAWA Electric (Thailand) Co., Ltd.59,1st-5th Floor, Flourish Building, Soi Ratchadapisek 18,Ratchadapisek Road, Huaykwang, Bangkok 10310, THAILANDPhone +66-2-017-0099 Fax +66-2-017-0199

12F, No.207, Sec. 3, Beishin Rd., Shindian District, New Taipei City 23143, TaiwanFax +886-2-8913-1513Phone +886-2-8913-1333

YASKAWA Electric Taiwan Corporation

Secure Building-Gedung B Lantai Dasar & Lantai 1 JI. Raya Protokol Halim Perdanakusuma, Jakarta 13610, Indonesia

Fax +62-21-2982-6741Phone +62-21-2982-6470

PT. YASKAWA Electric Indonesia

Specifications are subject to change without noticefor ongoing product modifications and improvements.

MANUAL NO.

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MOTOMAN-MH180-120XPSUPPLEMENTAL INSTRUCTIONS