• High-speed, light weight robots have reduced profile versus traditional high payload spot robots. They provide higher robot density and easily integrate into SpotWorlds®.

• Expanded wrist motion range eliminates interference and improves application flexibility.

• Up to 70% less power consumption during motion and 25% savings during idle periods compared to previous models.

• Up to 30% faster than traditional size spot welding robots.

• Servo gun cables and air and water lines are routed through robot base and upper arm to increase cable life, enhance safety and reduce teaching time.

• Digital interface provides simple wiring to spot timers and allows weld programming from the robot pendant for Medar® and Nadex® brand timers.

• Numerous spot welding functions to take advantage of servo gun control including:

• Work thickness detection• Multi-step pressure file• Tip wear compensation• Work search function• Gun arm bending compensation• High-speed gun optimization software• Servo tip dresser

• Spot harness connections• Connections from base to upper arm• DeviceNet signal and power• Connections from base to wrist (gun)• Servo motor and encoder• Air hose (2) 6.5 mm ID, (1) 8 mm ID• Water hose (4) 8 mm ID• Weld power (2) 22 mm2, (1) 14 mm2

• Transformer thermostat (3) 0.75 mm2 • User I/O (9) twisted pair + (1) 0.3 mm2

Reduced life cycle cost and increased cable life with proven integrated power and utility cable harnessDesigned to take advantage of lighter weight Mid-Frequency Direct Current (MFDC) spot gunsSlim profile for high density spacing and reduced SpotWorld workcell footprint

KEY BENEFITS

MS80W II payload: 80 kg with spot harness 88 kg without spot harness

MS100 II payload: 100 kg with spot harness 110 kg without spot harness

2,236 mm horizontal reach3,751 mm vertical reach±0.07 mm repeatabilityFloor mounted

SPECIFICATIONS

SPOT WELDING

DX200 FS100 MLX200

CONTROLLERS

HIGH-SPEED, LOW-PROFILE DESIGN

MS80W IIMS100 II

SPECIFICATIONS: MS80W II | MS100 II (WITH EXTERNAL CABLE)

Axes

Maximum motion range

[°]

Maximum speed

[°/sec.]

Allowable moment [N•m]

Allowable moment of inertia

[kg•m2] Controlled axes

Maximum payload [kg]

Repeatability [mm]

Horizontal reach [mm]

Vertical reach [mm]

Temperature [°C]

Humidity [%]

Weight [kg]

Power supply, average [kVA]

MS80W II

6

80

±0.07

2,236

3,751

0 to +45

20 - 80

558

4

MS100 II

6

100

±0.07

2,236

3,751

0 to +45

20 - 80

655

5

MS80W II MS100 II MS80W II MS100 II MS80W II MS100 II MS80W II MS100 II

S

L

U

R

B

T

±180

+155/-90

+160/-185

±205*

±120*

±180*

±180

+155/-90

+160/-185

±205*

±120*

±180*

170

140

160

230

230

350

140

110

130

175

175

255

–

–

–

389

389

201

–

–

–

696

696

294

–

–

–

28

28

10.3

–

–

–

58

58

33

* Motion range limited by spot harness

MOTOMAN IS A REGISTERED TRADEMARK ALL OTHER MARKS ARE TRADEMARKS AND

REGISTERED TRADEMARKS OF THEIR RESPECTIVE OWNERS.TECHNICAL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICEDS-606-C ©2015 YASKAWA AMERICA, INC. MAY 2015

MS80W II | MS100 II ROBOTS

OPTIONSExtended length manipulator cablesRobot risers and base platesExternal axis kits for servo gunsWide variety of fieldbus cardsVision systemsDigital interface (Dnet or EIP) for Medar MedWeld 6000 spot timer

Yaskawa America, Inc.Motoman Robotics Division

100 Automation WayMiamisburg, OH 45342Tel: 937.847.6200Fax: 937.847.6277

motoman.com

AXES LEGENDS-Axis: Swivel BaseL-Axis: Lower ArmU-Axis: Upper ArmR-Axis: Arm RollB-Axis: Wrist BendT-Axis: Tool Flange

MS100 II robot shown All dimensions are metric (mm) and for reference only. Request detailed drawings for all design/engineering requirements.

C2BG36-36

C2BG36-36

M4JIS2 M4JIS2

M4JIS2M4JIS2

C2BG36-36

M4JIS2 M4JIS2

M4JIS2M4JIS2

0

P-point54

087

0 235

320 1020200

223715363773

1295

2456

3751

966

R2236

289

559.2

270.2

99 100

100

+24V connector CM03A-R4P-S-1 Matching connector type is

CM03-P4S (provided by users)

Water exhaust 1 PT1/2with pipe plug

228

210

125

Air exhaust PT3/8 withpipe plug

Water exhaust 2 PT1/2 with pipe plug

Water inlet 1 PT1/2 with pipe plug

Water inlet 2 PT1/2 with pipe plug

Air inlet PT3/8 with pipe plug

Ø16

0

Ø21

0 92125

60°

230400

195 230

195 ±0.1 195

320

385

230

±0.1

455

608455153

280

195

±0.1

230.

525

5.5

C

B

A

Tapped holes M10(6holes),Depth:16mm

Ø9 dia.(2holes),Depth:8mm

Ø10 dia.(2holes),Depth:8mm

ØTapped holes M8 (4holes),Depth:16mm

Device net CM02-8DR5P-CF(D5) Matching connector type is CM02A-8DP5S-D (provided by users)

Internal user wiring connector (Base side) JL05-2A24-28PC

(with cap) Matching connector type is JL05-6A24-28S

(provided by users)

Tapped holes M10(6holes),Depth:16mm

22 dia. through holes (8 holes)

Ø12 dia.through holes(2holes)

VIEW B

VIEW A

VIEW C