MSA Form-2014Engro PowerGen Qadirpur

MANAGEMENT SAFETY AUDIT FORMEPQL SitePlantInspected Area (Code)01Auditor NameSIH

Date25/Jul/14Time Begin2:00Time Ended3:00

No. of audit Hrs SpentMin. 30minutes (Score 05)1:00Immediate Closure of Points03Safety Contacts made03Picture of Unsafe Situation (if any)

Unsafe Acts10 points per Act OR 30 Points per Fatality Potential Act (Max. 30)NANAObservationPositives / Areas of ImprovementsResponsibilityInjury PotentialType of ViolationCategoryWR RaisedTarget DateStatusA11/Jan/13Electric cable used to supply electricity to Canal is improper near plant walls.Electrical Cable needs to be burried. SIH was asked for status, he informed job will be performed in shutdown.SIHMinorUAA1NANADoneA22/Jan/13Electrical technician was seen performing battery PM with Cotton glovesHe was instructed to perfom this job with chemical gloves.SIHMinorUAA4NANADoneA33/Jan/13Mechanical helper was seen performing job in Workshop without googles.He was instructed to wear googles.FNKMinorUAA1NoNADoneA44/Jan/13A55/Jan/13A66/Jan/13Unsafe Condition: Permit Deficiency, Housekeeping, Safety equipment DeficiencyA77/Jan/1305 Per Condition OR 20 points per Near miss condition (Max. 20)B18/Jan/13ObservationPositives / Areas of ImprovementsResponsibilityInjury PotentialType of ViolationCategoryWR RaisedTarget DateStatusB29/Jan/13ST Building Phone present on West Side door was found to be unoperational. Tone was present but Dial Pad was not functioningInstrument was informed.SRMinorUCD3NA25-NovPendingB310/Jan/13Sharp Edge of Bean used by mechanical for rotor activity had a sharp edge and was lying outside barricaded area.Mechanical Enginer was informed to take proper action.IUKMinorUCD5NA10-OctPendingB411/Jan/13Drain Cover on North Side of Compressed Air Are was found to be dislocated and needs to be rectified.Operations was informed of this condition.RAAMinorUCD3NAPendingB512/Jan/13No glass holer is present in water coolerGlass holder should be provided so that the galss may remain stableBASMinorUCD3NAPendingCooling tower North side Monkey Ladder does not have a cage to prevent person from fallingCage should be installedIUKMinorUCD3I/PA33/Jan/13B613/Jan/13B714/Jan/13Safety Equipment InspectionB815/Jan/13One area inspection (Max. 05)C116/Jan/13ObservationPositives / Areas of ImprovementsResponsibilityInjury PotentialType of ViolationCategoryWR RaisedTarget DateStatusC217/Jan/13Safety shower next to Cooling water are was checked and was found to be operational. OkNAMSNNANANANANADoneC318/Jan/13Telephone of EDG and BSDG area was checked and was found to be operational.N/AHSSRVDoneC419/Jan/13C520/Jan/13Work Permit OR Vehicle InspectionC621/Jan/1302 Permits or vehicle inspection with Permit or vehicle No. (Max. 10)C722/Jan/13ObservationPositives / Areas of ImprovementsResponsibilityInjury PotentialType of ViolationCategoryWR RaisedTarget DateStatusD123/Jan/13Work permit of sheds in Scrap yard was chekced.Job found to be incompliance with the permit.RAANANANANANADoneD224/Jan/13Single Cabin of MMD checkedWas found to be ok.FNKNAUCNANANADoneD325/Jan/13D426/Jan/13Immediate Closure of PointsD527/Jan/1310 Per closure (Max. 20)D628/Jan/13ObservationPositives / Areas of ImprovementsResponsibilityInjury PotentialType of ViolationCategoryWR RaisedTarget DateStatusE129/Jan/13Worker near shed was found to be working with incomplete PPEsWorker was informed of his incompliance and was asked to rectify his practicesFRTNANANANANADoneE230/Jan/13Power supply being used for relay testing in workshop was proving to be a tripping hazard.Electrical Engineer was informed and was asked to rectify or remove this.SIHNANANANANADoneE331/Jan/13E41/Feb/13No. of Safety contacts madeE52/Feb/136- STEP METHODOLOGY05 Per persons (Max. 10)E63/Feb/13ObservationPositives / Areas of ImprovementsResponsibilityInjury PotentialType of ViolationCategoryWR RaisedTarget DateStatusF14/Feb/131. Observe, decide to act, STOP the unsafe act.2. Comment on safe behavior.3. Discuss the unsafe act: Safer ways to do job. Consequences.4. Get agreement to work safely.5. Discuss other safety issues.6. Thank the employee.Safety contact made with Instrument helper in GT building.He was well aware about safety procedures for using workshop instruments. Appreciated.SIHNANANANANADoneF25/Feb/13Safety contact was made with Contract Employee forCivil Work.He was well aware of the hazard of working at hights, and use of safety harness. AppreciatedHSNANANANANADoneSafety contact was made with Mr. NaseerHe was well aware of the hazard of the material present inside Chemical dosing room.SIHNANANANANADoneSafety contact made with Mr. Imran Ahmed(EMD) in GTG area. Tripping hazard of Cables was discussed.SIHNANANANANADoneF36/Feb/13F47/Feb/13Any other Point (if observed):F58/Feb/13ObservationComment/PositivesResponsibilityRemarks9/Feb/13HK10/Feb/130111/Feb/130212/Feb/130313/Feb/130414/Feb/130515/Feb/130616/Feb/130717/Feb/130818/Feb/130919/Feb/131020/Feb/1321/Feb/1322/Feb/1323/Feb/1324/Feb/1325/Feb/1326/Feb/1327/Feb/1328/Feb/131/Mar/132/Mar/133/Mar/134/Mar/135/Mar/136/Mar/137/Mar/138/Mar/139/Mar/1310/Mar/1311/Mar/1312/Mar/1313/Mar/1314/Mar/1315/Mar/1316/Mar/1317/Mar/1318/Mar/1319/Mar/1320/Mar/1321/Mar/1322/Mar/1323/Mar/1324/Mar/1325/Mar/1326/Mar/1327/Mar/1328/Mar/1329/Mar/1330/Mar/1331/Mar/131/Apr/132/Apr/133/Apr/134/Apr/135/Apr/136/Apr/137/Apr/138/Apr/139/Apr/1310/Apr/1311/Apr/1312/Apr/1313/Apr/1314/Apr/1315/Apr/1316/Apr/1317/Apr/1318/Apr/1319/Apr/1320/Apr/1321/Apr/1322/Apr/1323/Apr/1324/Apr/1325/Apr/1326/Apr/1327/Apr/1328/Apr/1329/Apr/1330/Apr/131/May/132/May/133/May/134/May/135/May/136/May/137/May/138/May/139/May/1310/May/1311/May/1312/May/1313/May/1314/May/1315/May/1316/May/1317/May/1318/May/1319/May/1320/May/1321/May/1322/May/1323/May/1324/May/1325/May/1326/May/1327/May/1328/May/1329/May/1330/May/1331/May/131/Jun/132/Jun/133/Jun/134/Jun/135/Jun/136/Jun/137/Jun/138/Jun/139/Jun/1310/Jun/1311/Jun/1312/Jun/1313/Jun/1314/Jun/1315/Jun/1316/Jun/1317/Jun/1318/Jun/1319/Jun/1320/Jun/1321/Jun/1322/Jun/1323/Jun/1324/Jun/1325/Jun/1326/Jun/1327/Jun/1328/Jun/1329/Jun/1330/Jun/131/Jul/132/Jul/133/Jul/134/Jul/135/Jul/136/Jul/137/Jul/138/Jul/139/Jul/1310/Jul/1311/Jul/1312/Jul/1313/Jul/1314/Jul/1315/Jul/1316/Jul/1317/Jul/1318/Jul/1319/Jul/1320/Jul/1321/Jul/1322/Jul/1323/Jul/1324/Jul/1325/Jul/1326/Jul/1327/Jul/1328/Jul/1329/Jul/1330/Jul/1331/Jul/131/Aug/132/Aug/133/Aug/134/Aug/135/Aug/136/Aug/137/Aug/138/Aug/139/Aug/1310/Aug/1311/Aug/1312/Aug/1313/Aug/1314/Aug/1315/Aug/1316/Aug/1317/Aug/1318/Aug/1319/Aug/1320/Aug/1321/Aug/1322/Aug/1323/Aug/1324/Aug/1325/Aug/1326/Aug/1327/Aug/1328/Aug/1329/Aug/1330/Aug/1331/Aug/131/Sep/132/Sep/133/Sep/134/Sep/135/Sep/136/Sep/137/Sep/138/Sep/139/Sep/1310/Sep/1311/Sep/1312/Sep/1313/Sep/1314/Sep/1315/Sep/1316/Sep/1317/Sep/1318/Sep/1319/Sep/1320/Sep/1321/Sep/1322/Sep/1323/Sep/1324/Sep/1325/Sep/1326/Sep/1327/Sep/1328/Sep/1329/Sep/1330/Sep/131/Oct/132/Oct/133/Oct/134/Oct/135/Oct/136/Oct/137/Oct/138/Oct/139/Oct/1310/Oct/1311/Oct/1312/Oct/1313/Oct/1314/Oct/1315/Oct/1316/Oct/1317/Oct/1318/Oct/1319/Oct/1320/Oct/1321/Oct/1322/Oct/1323/Oct/1324/Oct/1325/Oct/1326/Oct/1327/Oct/1328/Oct/1329/Oct/1330/Oct/1331/Oct/131/Nov/132/Nov/133/Nov/134/Nov/135/Nov/136/Nov/137/Nov/138/Nov/139/Nov/1310/Nov/1311/Nov/1312/Nov/1313/Nov/1314/Nov/1315/Nov/1316/Nov/1317/Nov/1318/Nov/1319/Nov/1320/Nov/1321/Nov/1322/Nov/1323/Nov/1324/Nov/1325/Nov/1326/Nov/1327/Nov/1328/Nov/1329/Nov/1330/Nov/131/Dec/132/Dec/133/Dec/134/Dec/135/Dec/136/Dec/137/Dec/138/Dec/139/Dec/1310/Dec/1311/Dec/1312/Dec/1313/Dec/1314/Dec/1315/Dec/1316/Dec/1317/Dec/1318/Dec/1319/Dec/1320/Dec/1321/Dec/1322/Dec/1323/Dec/1324/Dec/1325/Dec/1326/Dec/1327/Dec/1328/Dec/1329/Dec/1330/Dec/1331/Dec/13

CRITERIA

Quality ParametersCriteriaMaximum Score

No. of audit hours spentMinimum 30 min.5Unsafe Act10 points per act /30 points per fatality potential act30Unsafe Condition: Permit Deficiency, Housekeeping, Safety equipment Deficiency5 Per Condition/20 points per Nearmiss condition20Safety Equipment InspectionOne area inspection5Work Permit/Vehicle inspection02 Permits/Vehicles inspection10Immediate Closure of Points10 per closure20No. of Safety contacts made05 per persons10Total Score100

MSA Observation CategoryMSA OBSERVATION CATEGORIES

HK Checklist

Auditor Name SIH/IUKDate: 30/04/2014Location / Area: EMD/MMD WorkshopTime: 11:00 amS. No. C r i t e r i a OK Not OK R e m a r k s

1Floors are in good condition and well-drained. OK 2No protruding objects found on the floor such as nails, sharp corners, open cabinet drawers, trailing electrical wires etc. OK 3Aisles are wide enough to accommodate workers and equipment comfortably. OK 4Separate and approved containers for toxic and flammable waste are located where required. OK 5Material storage areas are safe and easily accessible. OK 6Materials stored in areas that do not obstruct stairs, fire escapes, exits or firefighting equipment. OK 7Bins or racks provided where material cannot be piled. OK 8Are combustible and flammable materials kept in safety cans. OK 9All hazardous materials stored in approved containers and away from ignition sources. OK 10Oily or greasy rags placed in metal containers and disposed of regularly. OK 11Safety signs (eg No Smoking, PPEs) are displayed. OK 12Labels are clear and sufficient for different types of material. OK 13Material and equipment are stored only in appropriate storage locations. Not OKNo proper place for permits, Walkie Talkies, Helmets.14Equipments are kept clean and in good working condition. Not OKChairs are not in good condition15Trenches, pits, or sumps are covered or properly barricaded. OK 16Shelved items are placed in an orderly manner and arranged so that the items cannot easily fall while nearby items are being retrieved. Not OK17A sufficient number of waste receptacles are available to make their use convenient. OK 18Stairways, aisles, corridors, and passageways are free from loose material and debris and are not used for storage. OK 19Tools, cords, and other materials are not strewn about where they may cause tripping or other safety hazards. OK 20Locker rooms, wash rooms, toilets, drinking fountains, and other similar facilities are being constantly maintained in a sanitary condition. Not OKWashroom is not clean, Hand dryer is not working, Mosquito killers are placed in Kitchen.