msd p14315 updas
DESCRIPTION
MSD P14315 UPDAS. Intro/Agenda Project Plan Engineering Requirements System overview Sensors I/O Connections PLC Communications Analysis Power Case Design Final Questions. Project Plan. Past Few Weeks . What’s to come. Engineering Requirements. System overview. Enclosure. - PowerPoint PPT PresentationTRANSCRIPT
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MSD P14315 UPDAS• Intro/Agenda• Project Plan• Engineering Requirements• System overview• Sensors• I/O Connections• PLC• Communications• Analysis• Power• Case Design• Final Questions
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PROJECT PLAN
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PAST FEW WEEKS
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WHAT’S TO COME
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ENGINEERING REQUIREMENTS
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SYSTEM OVERVIEW
Sensors
VFD
I/O Connections PLC Com-
munications
Power supply
Analysis software
Enclosure
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PRELIMINARY SENSOR LIST
# Manufacturer
Sensor Type Sensor Model Quantity Sensor Accuracy
1 Omega Engineering
Thermocouple SA1-T 8 +/- 2%
2 Omega Engineering
Level Switch LV-10 1 N/A
3 Omega Engineering
Pressure Transducer
PX329-200GI 1 +/- 0.25%
4 Yokogawa Flow meter AXF010C 1 +/- 0.35%
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FUNCTIONAL DECOMPOSITION
SENSOR SELECTION
MEASUREPRESSURE
MONITOR FLOWRATE
MONITOR CRITICAL
TEMPERATURESCHECK
TANK LEVEL
USE PRESSURE TRANSDUCER
USE FLOWMETER
USE THERMO- COUPLES
USE LEVEL SENSOR
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I/O FUNCTION DECOMPOSITION
Sensor I/OConnection device
Connect to Inputs
Make use of Din Rail connectors
Convert Analog to Digital
Use internal A/D conversion devices
Provide Overvoltage/Overcurrent
Protection
Make use of internal relay buffers
Communicate to PLC
Use PLC expansion port
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CONTROLLER FUNCTIONAL OVERVIEW
ControllerSensor Inputs
Power 120 VAC
Display Data
I/O
120 VAC24 (DC)
VFD
Display Data
Function Call
PLC
Power Suppl
y
Sensor Input
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CONTROLLER FUNCTIONAL OVER VIEW
Poll Sensors
Check for exceeded
limits
Sample Sensor Data
Perform Pro-active and Reactive Protocols
Save Data
VFD
Sensors
Display Data
PLC
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CONTROLLER FUNCTIONAL DECOMPOSITION
Controller
DisplayData
CommunicateWithPC
DisplayonTouchScreen
ProvideOn/Off
Measurements
PlotGraphsCalculatequantities
PerformEmergencyShutdown
ReactToex-ceededLimits
PerformProactivecalculations
CollectData
MonitorLimitsofInterest
SaveDataCreateTimeStamp
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COMMUNICATIONS
Communication
Read from Controller
Create new time-stamped .csv file
Write data to .csv file
Send to Analysis Software
Read data from .csv
Feature Flash storage
USB Ethernet
Ease of implementation
Datum - -
Speed Datum + +
Hardware cost Datum Same Same
Totals Datum 1+1-Net: 0
1+1-Net: 0
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ANALYSIS SW– FUNCTIONAL DECOMPOSITION
The calculated quantities include efficiency, hydrodynamic power, and any other quantities of interest.
Data will be populated in Excel spreadsheets.
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ANALYSIS SW – LANGUAGE PUGH CHARTFeature Excel macro Application
Programming Language
Scripting Language
Customer Background
Datum - -
Ease of maintenance
Datum Same Same
Ease of adding functionality
Datum - -
Development time Datum - -
Platform availability Datum - -
Totals Datum 0 +3 –Net: -3
0 +3 –Net: -3
Decision: Excel macros
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ANALYSIS SW – SAMPLE INTERFACE
Sample interface to the analysis program, illustrating how the three major functions (Save/Format Data, Load/Acquire data, and Analyze data) could be performed.
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POWER BUDGET
UPDAS Component Supplier Model # NotesNumber
Req'dCurrent (Amps)
Voltage (V)
Power (W)
PLC Horner Automation Group HE-XW1E (0,2,3,4,5,) 1 0.17 30 5.1Thermocouple Omega Engineering SA1-T 8 0
Pressure Transducer Omega Engineering PX329-200GI 1 0.02 30 0.6VFD Lenze AC Tech 0.2 24 4.8
Flow Meter Yokogawa US AXF010C .4" dia 1 0total 10.5
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ESTIMATED COSTUPDAS Component Supplier Model # Notes
Number Req'd
Per unit Cost
Total Cost
Order Date
Lead Time
PLC Horner Automation Group HE-XW1E XL-7 1 1295.00 1295.00Enclosure 0.00
Thermocouple Omega Engineering SA1-T ( 5 pack) 2 63.00 126.00Pressure Transducer Omega Engineering PX329-200GI 1 275.00 275.00
VFD Lenze AC Tech 0.00Flow Meter Yokogawa US AXF010C .4" dia 1 0.00Smart Rails Horner Automation Group 0.00
Electrical connectors 0.00Power Supply 0.00
Piping 0.00Back Pressure Valve 0.00
Pressure Relief Valve 0.00Water Tank 0.00fasteners 0.00Computer 0.00
1696.00135.681831.68
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ENCLOSURE FUNCTIONAL DECOMPOSITION
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HEAT CALCULATIONS
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FINAL QUESTIONS?
• Questions?• Comments?• Thoughts of great concern?
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THANK YOU FOR YOUR TIME!
The POWER of UPDAS