máster universitario en electrónica...
TRANSCRIPT
Universidad Politécnica de Madrid
Centro de Electrónica Industrial
Escuela Técnica Superior de Ingenieros Industriales
Departamento de Automática, Ingeniería Electrónica e Informática Industrial
Máster Universitario en Electrónica Industrial
WIRELESS POWER TRANSFER: CONTROL ALGORITHM TO
TRANSFER THE MAXIMUM POWER
Autor: Javier Rojas Urbano
Tutor: Pedro Alou Cervera
Septiembre, 2016
Trabajo Fin de Máster
I
ACKNOWLEDGMENT
To my future wife Nataly Valencia, our dream, our life together has been always
the principal objective to meet this challenge. It has been a long road and many times it
became difficult, however, your support, your companionship and comprehension was
my impulse to overcome any obstacle and move on. You have always been an inspiration
and your unconditional love has given me the strength to complete this challenge and be
together forever. My Naty, my partner, my friend, my counselor and my complement to
happiness, you will always be the guiding light for our family. Thank you for believe and
trust in me.
To my parents, Arturo Rojas and Carmita Urbano, thanks for yours teachings, you
have been an example in every stage of my life, your advices have been valuable to pursue
and achieve this goal, thanks for always giving me your support.
To Pedro Alou for your support as tutor, your ideas and advice have been
valuables in the project’s development, thanks for your time and effort.
To Secretaria Nacional de Educación Superior, Ciencia, Tecnología e Innovación,
SENESCYT, and Ecuador Government, for its support as the scholarship’s sponsor to
study in Spain and have the opportunity to improve my knowledge in my career, bring it
to Ecuador and in a future collaborate to Ecuador’s progress.
II
PREFACE
This job is developed as part of “Health aware enhanced range wireless power
transfer systems", known as ETHER. It is a cooperation project where Universidad
Politécnica de Madrid (UPM) and Universidad Politécnica de Cataluña (UPC) research
groups are mainly involved. ETHER objective is to develop a wireless power transfer
system for medical applications, specifically a pacemaker charger to improve patient’s
lifestyle decreasing the number of required operations to replace pacemaker battery. This
job was developed in Centro de Electrónica Industrial (CEI) from UPM together with
Carlos Terciado, who works on his final grade job.
Wireless power transmission refers to energy transmission from a source to a
receiver located at a determined distance without the use of cables or conductors, it is
useful where the use of conducting cables is not possible or not preferred, and it provides
mobility and flexibility for consumer electronics. It could deliver power to rotating and
highly mobile industrial equipment, mission critical systems in wet or dirty environments.
WPT isn’t a new concept, in 1893, Nikola Tesla demonstrated the illumination of
vacuum bulbs without using wires at the World Columbian Exposition in Chicago. In
2007, a team at the Massachusetts Institute of Technology (MIT) was successful in
transferring the power wirelessly at a mid-range. They lit a bulb of 60 W at a range of 2
m. In 2014, the Korea Advanced Institute of Science and Technology (KAIST) scientists
had transferred power wirelessly using dipole coil resonant system. The Volvo Group is
working on the possibility of developing a dynamic charging solution for city buses. [1]
The wireless transmission of power can be achieved using electromagnetic
radiation, magnetic coupling and electric field coupling. The magnetic coupling mode is
mainly used for short-range. It is produced when two coils are in close proximity to each
other, magnetic flux caused by current flowing through one coil links itself with the other.
This induces a voltage in the other coil, by the phenomenon known as mutual induction.
Magnetic coupling WPT technologies that are based on two coupled magnetic
resonators to transfer power over distance are knowledge as Resonant Inductive Coupling
(RIC). RIC system has the advantage of obtaining high currents and producing more
magnetic coupling field, increasing the energy transmission distance between the two
coils, which ranged from a few centimeters to over 2.5 [m]. [2]
PREFACE
III
Previous jobs on ETHER project like [3] and [4] had determined operational
parameters and circuit topology. The WPT system determined is a RIC system that consist
of several parts, it includes a high frequency Inverter, the magnetic coupling system,
including primary and secondary coils and resonant capacitors, high frequency active
Rectifier and a DC-DC converter as a voltage regulation module. An additional proposal
includes a third resonant tank that acts as a bridge increasing WPT separation distance,
general concept of these topologies are represented in Figure 1.
InverterPrimary
Resonant Tank
Secondary Resonant
Tank
Active Rectifier
DC-DC converter
(a)
InverterPrimary
Resonant Tank
Secondary Resonant
Tank
Active Rectifier
DC-DC converter
Third Resonant
Tank
(b)
Figure 1. ETHER WPT topologies. (a) Two resonant tanks. (b) Three resonant tanks
This job looks for determining the active power behavior in a RIC system and
propose an adequate control algorithm to achieve the maximum active power transfer in
any perturbation condition to obtain a fast battery charge, it considers as principal
perturbations the resonant components change, because degradation or tolerance, and
coils separation distance variation, because mobility application parameters, they affect
the inductive coupling and vary induced voltage and transferred power.
An equivalent model is determined to analyze the resonant coupling circuit and
determine adequate control variables, a voltage source and an impedance represent the
induced voltage, and the active rectifier and DC-DC converter are represented by a
voltage source. To analyze the circuit, the first harmonic approximation is valid because
it is operating at resonance frequency, Active power behavior is analyzed and control
variables are determined and its influence is explored in Chapter 2. Adequate control
variables expressions to determine the maximum active power operation point are
acquired and graphically analyzed with Matlab. A Simulink simulation includes the active
rectifier as a first validation.
PREFACE
IV
Chapter 3 describes the control variables and active power behavior validation
through simulations that include the effect of the inverter and active rectifier switching.
3 commercial coils set from Würth Elektronik are characterized to obtain proper and
mutual inductances required for the model’s application. The complete circuit scheme is
simulated in SIMPLIS to acquire a more realistic active power’s behavior, the variation
of the control variables is implemented to obtain different results and determine the
absolute maximum power operation point. These results are compared with theoretical
behavior and optimal control values determined with equations acquired in Chapter 2.
Additionally an experimental setup is designed, components’ sizing and selection
criteria are described. The experimental results and its analysis with respect to simulation
results are shown to obtain a practical validation. The experimental process is developed
with the coils’ set 2 because its current’s limits and maximum active power achievable.
In Chapter 4 the control algorithm proposal is described, the control actions are
determined according to the control variables influence analysis. The algorithm control
concept is based on a derivative calculus criteria to find the absolute maximum in a
function. Flux diagram is shown and the algorithm is tested with simulations in Matlab
because it allows to simulate power and control stage together.
Finally, Chapter 5 shows the conclusions extracted from each job step and suggest
some future lines that can be implemented as a job continuation or recommendations to
obtain better results in new implementations.
Keywords: Wireless Power Transfer (WPT), Algoritmo de Control, Marcapasos,
Enlace Resonante Inductivo, Resonant Inductive Coupling (RIC), witricidad, Máxima
Transferencia de Potencia.
UNESCO codes: 3322 (tecnología energética), 3306.01, 3306.02, 3306.09,
3307.19, 3311.10.
V
GENERAL INDEX
1. INTRODUCTION .............................................................................................. 2
1.1 Wireless Power Transfer. ................................................................................... 4
1.2 Resonant inductive coupling .............................................................................. 5
2 CONTROL VARIABLES DETERMINATION.............................................. 10
2.1 RIC System Equivalent Model ........................................................................ 10
2.2 Behavior Analysis ............................................................................................ 16
2.2.1 Graphical Analysis .......................................................................... 16
2.2.2 Equivalent Model Simulation Analysis .......................................... 19
3 CONTROL VARIABLES VALIDATION ...................................................... 26
3.1 Inductive Coupling Characterization ............................................................... 26
3.2 Analysis with Equivalent Model ...................................................................... 30
3.3 RIC System Complete Simulation. .................................................................. 32
3.4 Experimental Resonant Inductive Circuit Design............................................ 42
3.4.1 Primary and Secondary Current Limits .......................................... 42
3.4.2 Resonant capacitors ......................................................................... 44
3.4.3 Mosfet selection .............................................................................. 47
Inverter .................................................................................................. 47
Active Rectifier ..................................................................................... 48
3.5 Experimental Results ....................................................................................... 49
3.5.1 Prototyping Setup ............................................................................ 49
GENERAL INDEX
VI
3.5.2 Experimental Results ...................................................................... 51
4 CONTROL ALGORITHM .............................................................................. 58
4.1 Algorithm concept ........................................................................................... 58
4.2 Flux diagram .................................................................................................... 61
4.3 Algorithm control test ...................................................................................... 64
5 CONCLUSIONS AND FUTURE LINES ....................................................... 70
5.1 Conclusions ...................................................................................................... 70
5.2 Future lines ...................................................................................................... 72
6 LIST OF FIGURES .......................................................................................... 75
7 LIST OF TABLES ........................................................................................... 79
8 APPENDIX A. Matlab Scripts ......................................................................... 80
9 APPENDIX B. Wurten coils data sheets .......................................................... 85
10 REFERENCES ................................................................................................. 86
Chapter 1
INTRODUCTION
CHAPTER 1. INTRODUCTION
2 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
1. INTRODUCTION
Present job is developed in the Industrial Electronic Center (CEI) from Madrid’s
Polytechnic University (UPM) as a part of ETHER collaboration project, "Health aware
enhanced range Wireless Power Transfer (WPT) systems”. ETHER objective is to
develop a wireless power transfer system to reach energy transmission in distances
between 10 [cm] to 10 [m], considered as near and far field. The System should provide
from 10 [mW] to 10 [W] of power using magnetic fields. The WPT system is going to be
designed for medical applications.
ETHER Project proposes a pacemaker with wireless charge development to
improve life style in hearth malfunction patients. This proposal reduces the number of
risks and operations required for battery change in actual pacemakers. A wireless power
transfer system charges continuously a pacemaker battery while the patient is sitting down
on a sofa or resting in bed, maximum power transfer is required to ensure maximum
charge in any patient position with respect to the energy transmitter.
Figure 2. ETHER project scheme. [3]
WPT systems have been widely studied for medical applications, especially for
biomedical implants where power and data transfer are required, wired power and data
transfer is possible with transcutaneous wires into the body but it reduces the patient’s
quality of life especially for long-term monitoring applications.
Realization of a medical wireless power system take into account the inclusion of
sensors and electronics of the implanted biomedical device as the load. Commonly loads
begins with a power management unit followed by integrating electronics, and ends with
sensors and actuators.
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JAVIER ROJAS URBANO 3
Implant units are portable, therefore they are powered by a battery; it makes
energy transfer efficiency a critical aspect to consider in the system level design, studies
in this area shows that the inductive link is the weakest point of the system, but it depends
on constructive and physical parameters so efficiency in the implant power management
unit is the improvement objective to obtain a better power transfer. [5]
Figure 3. Pacemarker implant.
ETHER Project is developed in collaboration with some research groups that work
in parallel:
Centro de Tecnología Biomédica (CTB) from UPM, its studies are focused
in possible wireless technology health impact because the use of magnetic
fields at high frequencies.
Departamento de Ingeniería Electrónica from Cataluña’s Polytechnic
University (UPC), they are in charge of the near field WPT.
Grupo de Ingeniería de Radio (GIRA) from UPM, they are in charge of the
far field WPT using radio frequency.
Grupo de Electrónica Industrial del Centro de Electrónica Industrial
(CEI) from UPM, its research is focused in the power electronics required to
near and medium WPT.
In each research group previous jobs have been developed and they establish
operational parameter, limits and explores possible solutions that accomplishes ETHER
objectives and focus on a pacemaker application to improve patient’s lifestyle. In this way
present job explores the active power variation and the possibility to obtain a maximum
power transfer control strategy, It identifies adequate control variables and validate them
with system simulations and an experimental setup.
CHAPTER 1. INTRODUCTION
4 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Previous research like [3] or [4] and ETHER work group research has established
operational parameters where the power transfer required is between 10[mW] and 10[W]
for separation distances between 10[cm] and 10[m] with a transmission frequency of
500[kHz] or 7[MHz] that accomplish electromagnetic exposure limits in SAR; frequency
limits were established by Madrid Polytechnic Biotechnology Center.
1.1 Wireless Power Transfer.
Wireless power transfer, commonly known as WPT, consists in energy transfer
between two physically separate points without cables or any conductor. It is
advantageous than energy transmission techniques using wires from the point of safety,
reliability, low maintenance, and long product life. In [6] Nicolas Tesla proposes that
wirelessly transfer power is possible between two coils using the principle of magnetic
resonance and near-field coupling.
Figure 4. Inductive transfer power concept.
When two coils are in close proximity to each other, magnetic flux caused by
current flowing through one coil links itself with the other. This induces a voltage in the
other coil, by the phenomenon known as mutual induction. It is based on Ampere and
Faraday’s law on which transformers and induction motor works, however in a WPT
system a considerable separation distance between primary and secondary coil is
expected, therefore the leakage flux is thevmore and coupling coefficient is low,
producing poor power transfer. [7]
The wireless transmission of power can be achieved using three modes of
coupling: magnetic coupling, electromagnetic radiation and electric field coupling. WTP
systems can be classified considering the separation distance between transmitter and
receiver, in this way there are far field systems and near field systems
Far field system is when separation distance is bigger than one antenna
wavelength or ten times the transmitter diameter; magnetic and electric fields are
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 5
perpendicular and act like an electromagnetic wave, it has omnidirectional behavior and
low efficiency because transmitter is always transferring energy. In the far field radiated
techniques are used, it includes microwaves and laser technologies. Microwave wireless
power transmission is a wide range process in which long distance electric power
transmission becomes possible. Laser wireless power transmission is done by using laser
beam which acts as a source. The laser beam of high intensity is thrown from some
specific distance to the load end. [1]
Near field coupling refers to short separation distance between reception and
emission sides, the distance is less or equal than transmitter diameter. The Energy isn’t
radiated, electric and magnetic fields are separated and transmitter doesn´t transfer energy
when the receptor isn’t in a determined range of distance. The magnetic coupling mode
is mainly used. The power transferred and the efficiency of power transfer is high, but it
has distance limitations. Electric field coupling uses the redistribution of the surface
charge. A high voltage and a high frequency source generate an alternating electric field
to excite the transmitter and couples with the receiver to transfer energy wirelessly [6] [9]
Figure 5. Near field coupling scheme.
1.2 Resonant inductive coupling
Inductive coupling power transfer, also known as ICPT was described in section
1.1, it is applied in short separation distance between transmitter and receiver with good
efficiency, ICPT drawback is that transsmited energy decrease exponecially with
distance, in order to obtain a considerable power transfer in bigger separation distance
resonant inductive coupling, RIC, can be used.
It is a technique to improve energy transmission and include middle separation
distances, where distance is bigger than transmitter diameter. It uses resonance in
transmitter and receiver to obtain bigger currents and produce a stronger magnetic field,
it improves the inductive coupling and increase power transfer with distance. [10]
CHAPTER 1. INTRODUCTION
6 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
In order to obtain a RIC system, capacitors are included in the circuit to obtain a
resonant tank that resonate at the same frequency in transmission and reception sides, it
reduce circuit impedance and depends only on its parasitic resistance so coils with high
Q quality factor and capacitors with low ESR are required.
Figure 6. RIC system structure. [3]
RIC systems are very sensitive to distance variations and to conductive interfering
objects, a high Q allows an efficient power transfer in big distances and gives freedom in
relative position between coils, sometimes it is called Highly Resonant Wireless Power
Transfer (HR-RPT). This technology has 40% efficiency approximate in middle distances
and is less than 1% in big distances, ten times transmitter diameter. [3]
Resonant capacitor can be connected in either series or parallel with coils, a total
of four topology could be obtained: Series-Series (SS) topology, Series-Parallel (SP)
topology, Parallel-Series (PS) topology and Parallel-Parallel (PP) topology. [11]
Series-Series. Resonant capacitor is in series with coil in both sides of the RIC.
Output Voltage is a function of current in the receiver side.
Series-Parallel. Resonant capacitor is in series with transmitter coil and in parallel
with receiver coil. Output voltage is equal to the receiver resonant capacitor
voltage.
Parallel-Series. Resonant capacitor is in parallel with transmitter coil and in series
with receiver coil. Output Voltage is a function of current in the receiver side.
Parallel-Parallel. Resonant capacitor is in parallel with transmitter and receiver
coil. Output voltage is equal to the receiver resonant capacitor voltage.
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 7
Figure 7. RIC topologies. (a) Series-Series. (b) Series Parallel. (c) Parallel -Series. (d)
Parallel-Parallel. [3]
Each topology has its own advantages and disadvantages, some of them are
explored in [11] and [7], topology selection depends on application, in this job series-
series topology is selected according to [3], all topologies can be analyzed with reflected
load theory and its voltage and current expressions can be obtained.
Table 1. Electric parameters for RIC topologies. [3]
Chapter 2
CONTROL VARIABLES
DETERMINATION
CHAPTER 2 CONTROL VARIABLES DETERMINATION
10 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
2 CONTROL VARIABLES
DETERMINATION
This section describes the methodology applied to obtain a control strategy in the
WPT system, the behavior of the active power in a RIC system is analyzed to obtain the
control variables, its influence on active power is analyzed to determine the best way to
modify them, no matter what condition or circuit parameter has changed.
The equations for the control variables are obtained from an equivalent model, a
Matlab script validate them with a numerical analysis, the graphs of the power variation
in a determined range of each control variable are used to explore the behavior of the
active power and the existence of an absolute maximum. The analysis of the circuit
parameters influence in the control variables allows to obtain a proper control strategy.
Simulink simulation allows analyze more complete circuit to include the effect of
others circuit parameters and more realistic behavior of the circuit including square
waveforms.
2.1 RIC System Equivalent Model
In the job presented in [12], the first harmonic approximation in the wireless
power transfer system is used to analyze active power variation and coupling between
primary and secondary inductors in a RIC scheme.
(a)
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 11
(b)
Figure 8. Resonant circuit scheme. (a) First harmonic approximation equivalent circuit . (b)
Circuit model with two equivalent sources to model the inductive coupling.
The output of the circuit is connected to a load 𝑍𝐿, the real and imaginary parts
represent the active and reactive power transfer. A control of 𝑍𝐿 is required to obtain the
maximum power transfer.
𝑍𝐿 = 𝑅𝐿 + 𝑗𝑋𝐿.
(1)
𝑍𝑂 = 𝑍𝑆 +𝑋𝑀
2
𝑍𝑃
(2)
𝑍𝐿 = 𝑍𝑂∗
(3)
𝑍𝐿 =𝑉𝐿
1
𝐼𝐿1 =
4
𝜋
|𝑉𝐿|
|𝐼𝐿|(cos(𝜑) − 𝑗𝑠𝑖𝑛(𝜑))
(4)
According to equation (4) 𝑍𝐿 can be controlled with voltage and current across it, it is
possible when 𝑍𝐿 is considered as an equivalent representation of an active rectifier and DC-DC
converter, the amplitude of the voltage and current across 𝑍𝐿 (|𝑉𝐿|, |𝐼𝐿|) and the phase
angle between them (φ) can be controlled with control signals and duty cycle in the active
rectifier and DC-DC converter respectively.
CHAPTER 2 CONTROL VARIABLES DETERMINATION
12 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Figure 9. Circuit scheme to include the control variables.
A specific value of 𝑍𝐿 produces the maximum active power in the load, in [12] the
expressions for optimal values of 𝜑, |𝑉𝐿| and |𝐼𝐿| are determined, but a small analysis in
the equivalent circuit shows that a change in |𝑉𝐿| produce a change in |𝐼𝐿|, in the same
way a change in 𝜃 produce a change in 𝛾 and 𝜑, since 𝜑 = 𝜃 − 𝛾 where , 𝜃 is the 𝑉𝐿 phase
and 𝛾 is the 𝐼𝐿 phase, both of them referred to the input voltage in the resonant inductive circuit
𝑉𝐼𝑁.
It means that the control could be realized only with variation in |𝑉𝐿| and 𝜃, parameters
of the DC-DC converter and active rectifier respectively, so they can be stablished as
control variables. To analyze this idea 𝑉𝐿 is represented by a sinusoidal voltage source,
connected to an equivalent circuit which represents the resonant inductive circuit voltage
transfer, it is obtained with the Thevenin’s equivalent theorem, this is represented in
Figure 10.
Figure 10. Circuit to analyze |𝑽𝑳| and 𝜽 as Active Power control variables.
The Thevenin’s equivalent voltage and impedance are obtained using classical
circuit analysis in the circuit showed in Figure 8. (b) where 𝑉𝐼𝑁 is the circuit reference
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 13
and its phase is 0°. The open and short circuit equivalents showed in Figure 11 are used
to determine respective values.
(a)
(b)
Figure 11. (a) Open circuit equivalent. (b) Short circuit equivalent.
𝑉𝑇𝐻 = 𝑗𝑋𝑀𝐼𝑃 → 𝐼𝐿 = 0 (5)
𝑉𝑇𝐻 =𝑤𝑀|𝑉𝑖𝑛|
𝑍𝑃 ⌊90°
(6)
𝑍𝑇𝐻 =𝑉𝑇𝐻
𝐼𝐿 (7)
𝑍𝑇𝐻 = [(𝑤𝑀)2
𝑍𝑃+ 𝑍𝑆] ⌊𝛿
(8)
CHAPTER 2 CONTROL VARIABLES DETERMINATION
14 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
𝛿 is the phase angle of 𝑍𝑇𝐻 and its value is obtained evaluating the expression of
𝑍𝑇𝐻 with real and imaginary part of 𝑍𝑃 and 𝑍𝑆. With this expressions the active power in
𝑉𝐿 can be obtained as follows:
𝑃 = 𝑅𝑒𝑆 (9)
𝑆 = 𝑉𝐿 . 𝐼𝐿∗
(10)
𝐼𝐿 =𝑉𝑇𝐻⌊90° − 𝑉𝐿⌊𝜃
𝑍𝑇𝐻⌊𝛿
(11)
𝐼𝐿 = −𝑉𝐿 . cos(𝜃 − 𝛿) − 𝑉𝑇𝐻. sin(𝛿) + 𝑗(𝑉𝐿 . sin(𝜃 − 𝛿) − 𝑉𝑇𝐻. 𝑐𝑜𝑠(𝛿))
𝑍𝑇𝐻
(12)
𝑃 =1
𝑍𝑇𝐻(𝑉𝑇𝐻,𝑅𝑀𝑆. 𝑉𝐿,𝑅𝑀𝑆. 𝑠𝑖𝑛(𝜃 + 𝛿) − 𝑉𝑇𝐻,𝑅𝑀𝑆
2. 𝑐𝑜𝑠(𝛿)) (13)
It’s clear that 𝑃 = 𝑓(𝑉𝐿 , 𝜃) and 𝐼𝐿 = 𝑔(𝑉𝐿 , 𝜃) because 𝑉𝑇𝐻, 𝑍𝑇𝐻 and 𝛿 are defined
by the circuit parameters. Looking the equation (6) and (8), the maximum voltage transfer
in the inductive coupling is when 𝑉𝑇𝐻 is a maximum and 𝑍𝑇𝐻 minimum, it can be
achieved with the minimum value of the primary and secondary impedance, 𝑍𝑃 and 𝑍𝑆,
so the best option is to work in the resonance frequency for both sides of the circuit, this
feature is explored in [8] and [13].
According to equation (13) the variation of the active power has sinusoidal
behavior, and a maximum can be achieved with optimal value of |𝑉𝐿| and 𝜃, according to
the first derivate theorem they can be found when the derivate expression of each control
variable is equal to zero.
𝜕𝑃
𝜕𝑉𝐿=
1
𝑍𝑇𝐻(𝑉𝑇𝐻,𝑅𝑀𝑆𝑠𝑖𝑛(𝜃 + 𝛿) − 2𝑉𝑇𝐻,𝑅𝑀𝑆. 𝑐𝑜𝑠(𝛿))
(14)
𝜕𝑃
𝜕𝑉𝐿= 0 → 𝑉𝐿.𝑜𝑝𝑡 =
𝑉𝑇𝐻
2
sin (𝜃 + 𝛿)
cos (𝛿)
(15)
𝜕𝑃
𝜕𝜃=
1
𝑍𝑇𝐻(𝑉𝑇𝐻,𝑅𝑀𝑆. 𝑉𝐿,𝑅𝑀𝑆. 𝑐𝑜𝑠(𝜃 + 𝛿))
(16)
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JAVIER ROJAS URBANO 15
𝜕𝑃
𝜕𝜃= 0 → 𝜃𝑜𝑝𝑡 =
𝜋
2− 𝛿
(17)
According to Equation (15) and (17) a sinusoidal behavior of the active power
variation for each control variable is expected, and a possible control strategy based in
the derivative calculus could be determined. Equation (15) and (17) shows for each
control variable the existence of a unique maximum and when the optimal value is
reached in both of them the absolute maximum for the active power is obtained.
Since 𝑉𝐿 is the amplitude of the firs harmonic of voltage in the secondary active
rectifier, the relation with the DC voltage 𝑉𝑟 specified in Figure 9 needs to be included.
𝑉𝑇𝐻 depends on |𝑉𝑖𝑛|, voltage amplitude of the first harmonic from the primary inverter
and the relation with the DC voltage 𝑉𝑠 showed in Figure 9 also needs to be included in
the analysis to have controllable expressions for the control variables because 𝑉𝑠 and 𝑉𝑟
can be modified in the circuit.
(a)
(b)
Figure 12. Square and first harmonic waveforms in (a) primary inverter (b)
secondary active rectifier.
|𝑉𝑖𝑛| =4
𝜋
𝑉𝑠
2=
2
𝜋𝑉𝑠
(18)
CHAPTER 2 CONTROL VARIABLES DETERMINATION
16 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
|𝑉𝐿| =4
𝜋𝑉𝑟
(19)
𝑉𝐿.𝑜𝑝𝑡 =4
𝜋𝑉𝑟 =
𝑤𝑀2𝜋 𝑉𝑆
𝑍𝑃
2.sin (𝜃 − 𝛿)
cos (𝛿) (20)
𝑉𝑟,𝑜𝑝𝑡 =𝑤. 𝑀
4. 𝑍𝑃. 𝑉𝑆.
sin (𝜃 − 𝛿)
cos (𝛿)
(21)
In this job 𝑉𝑟 is considered as a DC voltage source, however, in the complete
circuit it is the output voltage from a DC-DC converter so its optimal equation must be
used to calculate the optimal value of duty cycle, 𝐷𝑜𝑝𝑡, in a converter with 𝑉𝑙 as a DC
input voltage
2.2 Behavior Analysis
In order to have a clearer idea about the behavior of the active power with control
variables determined in 2.1 and in different circuit parameters’ scenarios, the problem is
solved using a Matlab script to include numerical values in the equations. It obtains graphs
to analyze the interaction of each control variable in the complete system and determine
which one is principal or critical to control.
Additionally to obtain a more realistic analysis a Simulink simulation is developed
to include more electric circuit parameters and obtain comparable results with the first
harmonic approximation and analyze its precision.
2.2.1 Graphical Analysis
The equivalent circuit showed in Figure 9 is solved using the classical circuit
analysis theory where electrical variables are expressed as phasors to make a sinusoidal
analysis. The objective is a behavior analysis, so the voltage and impedance values are
selected around 1 to obtain a per unit system, it avoid the influence of frequency and
results can be generalized.
A Matlab script solves the circuit for different electrical parameters with a swept
of 𝜃 while |𝑉𝐿| is kept constant, Thevenin’s impedance value changes on its imaginary
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 17
part to analyze the influence of resonant circuit parameters. Active power graphs are
generated to visualize its behavior with the variable parameters.
Table 2. Parameters used in the Matlab script.
Circuit
Parameter Description
𝑉𝑇𝐻 𝑉𝐼𝑁 = 1⌊0°. Its value is kept constant in each case, it’s the circuit
reference.
𝑍𝑇𝐻 𝑅𝑇𝐻 = 1 is kept constant in each case, 𝑋𝑇𝐻 vary from -1.5 to 1.5
in steps of 0.5, each case is analyzed individually.
𝑉𝐿 In each case there is a phase swept from -180° to 180° and the
magnitude vary in steps around its optimal for each 𝑍𝑇𝐻 value.
The values of 𝐼𝐿 in the circuit, S and P in the voltage source 𝑉𝐿 are calculated for
each value of 𝜃, P is saved in a vector, then a circuit parameter like 𝑋𝑇𝐻 and 𝑉𝐿 are
changed and the calculus is developed again, the script plots some graphs in the same axis
to compare them and allows a results analysis with a clear vision of the power behavior
in the circuit.
To select variation of |𝑉𝐿 |, its optimal value is calculated with the equation (15)
and a step before and after are determined for the first calculus case. For simulation
|𝑉𝐿 | = 0.5, 0.55, 0.6 are established for calculus in concordance with (22)
𝑍𝑇𝐻 = 1 + 𝑗0.5 → 𝜃𝑜𝑝𝑡 = 63.44° → |𝑉𝐿 | 𝑜𝑝𝑡 = 0.56
(22)
(a)
-200 -100 0 100 200-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4Xth=0.5
phi (angulo de V2)
Active P
ow
er
P
VL=0.5
VL=0.55
VL=0.6
-200 -100 0 100 200-0.7
-0.6
-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3Xth=0.55
phi (angulo de V2)
Active P
ow
er
P
VL=0.5
VL=0.55
VL=0.6
-200 -100 0 100 200-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3Xth=0.6
phi (angulo de V2)
Active P
ow
er
P
VL=0.5
VL=0.55
VL=0.6
CHAPTER 2 CONTROL VARIABLES DETERMINATION
18 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
(b)
(c)
Figure 13. Plots obtained with the Matlab script. (a) Phase swept for different amplitude
with positive values for 𝑿𝑻𝑯, (b) Zoom in figure (a), (c ) phase swept for different amplitude
with negative values for 𝑿𝑻𝑯.
Figure 13 shows the active power sinusoidal behavior for each control variable
and circuit condition, validating the equations obtained before. It’s clear the existence of
a unique maximum point with an optimal |𝑉𝐿| and 𝜃 . In Figure 13 (a) the optimal 𝜃 is
less 63.44° while in Figure 13 (c) is 116.56°, this result validate equation (17). Figure 13
(b) shows a zoom of figure (a), the maximum active power in the first one is 0.25 with an
optimum 𝑉𝐿 of 0.55 validating the equations. It also shows that different circuit
parameters require an adjustment in the optimal control variables.
0 20 40 60 80 1000.2
0.21
0.22
0.23
0.24
0.25
0.26Xth=0.5
phi (angulo de V2)
Active P
ow
er
P
VL=0.5
VL=0.55
VL=0.6
0 20 40 60 80 1000.2
0.21
0.22
0.23
0.24
0.25
0.26Xth=0.55
phi (angulo de V2)
Active P
ow
er
P
VL=0.5
VL=0.55
VL=0.6
0 20 40 60 80 1000.2
0.21
0.22
0.23
0.24
0.25
0.26Xth=0.6
phi (angulo de V2)
Active P
ow
er
P
VL=0.5
VL=0.55
VL=0.6
-200 -100 0 100 200-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4Xth=0.5
phi (angulo de V2)
Active P
ow
er
P
VL=0.5
VL=0.55
VL=0.6
-200 -100 0 100 200-0.7
-0.6
-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3Xth=0.55
phi (angulo de V2)
Active P
ow
er
P
VL=0.5
VL=0.55
VL=0.6
-200 -100 0 100 200-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3Xth=0.6
phi (angulo de V2)
Active P
ow
er
P
VL=0.5
VL=0.55
VL=0.6
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 19
According to the graphs a change in |𝑉𝐿| doesn’t affect the optimal value of 𝜃 and
also shows that active power is more affected by 𝜃 than |𝑉𝐿|, so as a control strategy 𝜃
optimal must be found first and then |𝑉𝐿| optimal using the equations (15) and (17).
Figure 14. Plots for different values of 𝑿𝑻𝑯.
Figure 14 is obtained to compare the effect of changes in the circuit parameters’,
once the maximum power point is reached a change in the equivalent impedance produces
a small change in the power, so a small adjust is required and the control has enough time
to produce it since the difference in power isn’t bigger.
2.2.2 Equivalent Model Simulation Analysis
Simulink integrates some electric elements to implement a more complete circuit
in order to analyze a realistic behavior of the circuit. The active rectifier is included. To
control 𝜃 its control signals are synchronized with the Thevenin’s voltage phase. A DC
voltage source is included to control |𝑉𝐿|, together act as a square voltage source with
variable phase and voltage to control the power in the circuit.
Figure 15. Thevenin’s equivalent and active rectifier used in Simulink.
-200 -100 0 100 200-0.7
-0.6
-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3VL=0.5
phi (angulo de V2)
Act
ive
Pow
er P
Xth=0.5
Xth=1
Xth=1.5
-200 -100 0 100 200-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6VL=0.55
phi (angulo de V2)
Act
ive
Pow
er P
Xth=0.5
Xth=1
Xth=1.5
-200 -100 0 100 200-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4VL=0.6
phi (angulo de V2)
Act
ive
Pow
er P
Xth=0.5
Xth=1
Xth=1.5
CHAPTER 2 CONTROL VARIABLES DETERMINATION
20 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
𝑍𝑇𝐻 is represented with a RLC load to include changes in the imaginary part, so
an analysis of tolerance and degradation in reactive elements can be included. The
universal bridge is selected to act as an ideal switch full bridge without consider the
parasitic effects and switching power losses because the analysis objective is the behavior,
not the numerical values.
Figure 16. Active Rectifier control signals generator.
The Simulink circuit showed in Figure 16 is the control signal generator for the
active bridge, it takes the Thevenin’s voltage phase as an input and generates square
waveforms with a specific delay based in the values of ‘phi’ and ‘Tsw’, variables’ names
for 𝜃 and for the switching period respectively, it also generates a variable dead time. The
circuit is valid for −180° ≤ 𝑝ℎ𝑖 ≤ 180°.
Figure 17 . Output Power measurement’s circuit.
Simulink makes a continuous time simulation, the current and voltage’s
continuous data are acquired and multiplied point by point to obtain the instantaneous
power, the mean value is calculated to determine the active power, this value is stored in
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 21
a vector only at the end of simulation, in the circuit steady state. It is obtained with the
circuit in Figure 17.
A Matlab script controls the simulation in Simulink, it allows to specify the circuit
and simulation parameters, simulation runs four times the switching period to obtain
steady state values. The script modifies, simulate and acquire data from Simulink to
obtain a complete plot of the active power in the complete range of 𝜃 and for some 𝑉𝐿
values, enough to validate conclusions from the past sections
Figure 18. Complete circuit scheme in Simulink
Simulink circuit components’ described above are integrated in the complete
circuit scheme showed in Figure 18. Simulation waveforms are monitoring with the scope
Simulink tool and the active power data, Po, is sent to the workspace and stored. Figure
19 shows waveforms for different values of θ, the phase difference obtained with the
circuit is noticed in the graphs.
CHAPTER 2 CONTROL VARIABLES DETERMINATION
22 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Figure 19. Waveforms obtained in Simulink.
Waveforms for VL, IL and P don’t show sinusoidal behavior because the
introduction of the active rectifier, the active power shows stability at the end of the
simulation time validating the acquisition criteria of this data at this time.
(a) (b)
Figure 20. Active Power as a function of control 𝜽 for different values of |𝑽𝑳|. (a) Plot
obtained with Simulink simulation, (b) Plot obtained with Matlab script circuit solver.
-200 -150 -100 -50 0 50 100 150 200-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
-200 -100 0 100 200-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4Xth=0.5
phi (angulo de V2)
Act
ive
Pow
er P
VL=0.5
VL=0.55
VL=0.6
-200 -100 0 100 200-0.7
-0.6
-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3Xth=0.55
phi (angulo de V2)
Act
ive
Pow
er P
VL=0.5
VL=0.55
VL=0.6
-200 -100 0 100 200-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3Xth=0.6
phi (angulo de V2)
Act
ive
Pow
er P
VL=0.5
VL=0.55
VL=0.6
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 23
Plots are similar and shows the same behavior analyzed in the past section
validating the equivalent model and conclusions. The introduction of the active filter
doesn’t affect the active power behavior, the difference in the values is justified because
𝑉𝐿 isn’t sinusoidal source and Simulink simulation requires the introduction of frequency,
but plots are valid to determine the existence of the absolute maximum and validate the
equations for the optimal values of the control variables and control strategy in a more
realistic scenario.
Chapter 3
CONTROL VARIABLES
VALIDATION
CHAPTER 3 CONTROL VARIABLES VALIDATION
26 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
3 CONTROL VARIABLES VALIDATION
In this section the equivalent model and equations described in Section 2.1 are
validated with a RIC system implementation. Commercial inductors designed for wireless
power transfer applications from Würth Elektronik are selected. Transmission and
reception coils with theirs self- inductance are together in a set, so its characterization is
developed to obtain the inductive coupling parameters and RIC circuit components.
With the switching frequency established in ETHER project mentioned in chapter
1. and the inductive coupling parameters, the equivalent model is determined and its
power transfer capacity is explored. For each coupled inductor´s set the control variables
optimal values are calculated and analyzed to suggest the most suitable set for an
experimental implementation and validation.
SIMPLIS simulation is developed with the inductive coupled circuit parameters
to obtain approximated results with respect a practical setup because the primary inverter
and secondary active rectifier are included. Simulation data can be used as an intermediate
comparison between the equivalent model and a practical setup.
Finally, components selection for an experimental setup is described, voltage and
current limits are considered because in a RIC system they can become bigger,
additionally switching losses are considered for an adequate power measurement.
3.1 Inductive Coupling Characterization
Würth Elektronik eiSos is a member of the Wireless Power Consortium (WPC)
and Alliance for Wireless Power (A4WP) now known as “Rezence” and has been
developing various wireless transmitter and receiver coils compliant with Qi standard in
proprietary solution. Because of its experience six of its coils are acquired, they are
individual elements so sets of two are performed to stablish an inductive coupling.
Figure 21. Coils from Würth Elektronik.
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JAVIER ROJAS URBANO 27
Table 3. Transmitter and receiver coils
Refererence
Würth
Elektronik
Element’s
code
𝑳
[𝒖𝑯] 𝑸
𝑰𝑹,𝒎𝒂𝒙
[𝑨]
𝑰𝑺𝑨𝑻
[𝑨]
𝑹𝑫𝑪,𝒎𝒂𝒙
[Ω]
𝒇𝑹𝒆𝒔
[𝑴𝑯𝒛]
Transmitter
TX1 760308100141 10 180 9 16 0.03 11
TX2 760308100110 24 180 6 10 0.1 5
TX3 760308101105 3.3 30 3 6 0.083 20
Receiver
RX1 760308102207 8 30 5 10 0.08 16
RX2 760308101220 12.6 20 1.1 2.5 0.34 19
RX3 760308101216 6.6 10 0.5 1 0.44 32
In order to obtain controlled conditions, transmitter and receiver coils are putting
together in a way that 0.5 [cm] separation distance is kept constant, datasheet specifies
the inductance value in each coil, it and other values are sowed in Table 3 , however in
the set the value of self-inductance and mutual inductance at specific frequency needs to
be determined.
Figure 22 . Coil’s construction set.
Table 4. Coils sets
Set number Transmission Coil Reception Coil
1 760308100141 760308101220
2 760308101105 760308101216
3 760308100110 760308102207
CHAPTER 3 CONTROL VARIABLES VALIDATION
28 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
An impedance analyzer is used to determine the set resonance frequency with
open circuit measurements in both sides of the coil’s set. For all coils sets the proper
resonance frequency is below 4 [MHz], ETHER project’s specifications establishes
operating frequency of 500[kHz] or 5[MHz] so the first one is chosen as operating
frequency.
Figure 23. Measurements in the impedance analyzer.
At operation frequency and with the impedance analyzer resistance and
inductance are measured, coils set configuration and measurements to determine the
inductive coupling parameters are developed according to the procedure specified in [14].
Table 5 shows the measurements obtained for the three test approach.
Table 5. Measurement obtained from the coils set with an impedance analyzer
Frequency [Hz] 5.00E+05
Coils set SET 1 SET 2 SET 3
R1 [ohm] 3.11E-01 1.73E-01 3.19
Locp [uH] 10.55 3.68 36.99
Lsc [uH] 9.88 3.62 16.31
Locs [uH] 13.36 7.37 12.35
R2 [ohm] 1.41 1.38 1.51
Locp is the measurement at transmission side with reception side in open circuit.
Locs is the measurement at reception side with transmission side in open circuit.
Lsc is the measurement at transmission side with reception side in short circuit
R1 is the resistance measurement in transmission side
R2 is the resistance measurement in reception side
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JAVIER ROJAS URBANO 29
Figure 24. Inductive coupling equivalent model
𝐿𝑃 = 𝐿𝑂𝐶𝑃 (23)
𝐿𝑆 = 𝐿𝑂𝐶𝑆 (24)
𝑀 = √(𝐿𝑂𝐶𝑃 − 𝐿𝑆𝐶). 𝐿𝑂𝐶𝑆 (25)
𝑅𝑃 = 𝑅1 (26)
𝑅𝑆 = 𝑅2 (27)
𝐶𝑟 =1
(2𝜋𝑓)2. 𝐿
(28)
Equations from (23) to (27) are applied in each coil set and theirs parameters are
obtained. To complete the resonant inductive circuit resonant capacitors are calculated at
500 [kHz] with equation (28), Table 6 shows the characterization results.
Table 6. Inductive coupling sets models
Coil Set R1 [Ω] Cr1 [F] L1 [uH] M [uH] L2 [uH] Cr2 [F] R2[Ω]
SET 1 0.31113 9.60E-09 10.55 2.99 13.36 7.58E-09 1.41
SET 2 0.17275 2.75E-08 3.68 0.66 7.37 1.37E-08 1.38
SET 3 3.19 2.74E-09 36.99 15.98 12.35 8.20E-09 1.51
Set 3 has the biggest value of M, it’s the better coupling set and according to the
equivalent model it could produce the best power transfer, however, in resonance the
impedance depends only on its resistance value, set 2 has the less impedance and could
produce a good power transfer.
CHAPTER 3 CONTROL VARIABLES VALIDATION
30 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
3.2 Analysis with Equivalent Model
Coil set’s parameters are used in the equations of the equivalent model and the
generated active power and optimal values for control variables are calculated to predict
its behavior in concordance with the model described in section 2.1.
Frequency parameter is determined by ETHER project and the criteria mentioned
in section 3.1. ETHER project also defines input voltage and output active power
parameters, however, to obtain a measurable active power inclusive with considerable
switching losses an input voltage 𝑉𝑆 = 15.7 [𝑉] is used to obtain a |𝑉𝑖𝑛| = 10 [𝑉]
according to equation (18). Output active power isn’t considered a specified numeric
value because this job tries to extract the maximum active power whatever condition.
Table 7 shows the values obtained from the equivalent model.
Table 7. Equivalent model values for each coupling set.
|𝑽𝑻𝑯| ⌊𝑽𝑻𝑯 |𝒁𝑻𝑯| 𝜹 𝜽𝒐𝒑𝒕 𝑽𝒓𝒐𝒑𝒕 Pmax [W]
SET 1 302.09 90.0 285.36 0.0 90.0 118.63 39.9774
SET 2 120.93 90.0 26.6 0.0 90.0 47.49 68.7221
SET 3 157.39 90.0 791.69 -2.55E-13 90.0 61.81 3.9112
Set 2 shows the biggest maximum active power, it’s reasonable because it has the
less equivalent impedance. Set 1 has the biggest voltage transfer but its equivalent
impedance is big, it reduces the power transfer capability. Set 3 presents the less power
transfer principally because it has the biggest equivalent impedance.
The value of 𝜃𝑜𝑝𝑡 is 90° for all coil’s set, it’s because in resonance 𝛿 = 0. The
Value of |𝑉𝐿|𝑜𝑝𝑡 is different in each set, set 1 requires a big voltage value while set 2 and
3 are relatively closer. Set 3 is the less attractive because its lower maximum active power,
in a practical setup the inclusion of power losses could reduce this value and make it
difficult to measure, for this reason set 1 and 2 seems the most suitable, control voltage
in set 2 is easy to obtain so it could be the best choice for a practical setup.
Consider tolerance and degradation of capacitors in time, it’s important to analyze
its variation over the maximum active power and the control variables to achieve it. A
variation of ±10% in the reception side resonance capacitor is analyzed in its results are
showed in Table 8 and Table 9.
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JAVIER ROJAS URBANO 31
Table 8. Equivalent model values with +10% variation in reception side resonant capacitor
|𝑽𝑻𝑯| ⌊𝑽𝑻𝑯 |𝒁𝑻𝑯| 𝜹 𝜽𝒐𝒑𝒕 𝑽𝒓𝒐𝒑𝒕 Pmax [W]
SET 1 302.0985 90.0 285.38 0.7661 89.2 118.60 39.9776
SET 2 120.9300 90.0 26.727 4.517 85.5 47.05 68.5984
SET 3 157.3867 90.0 791.70 0.2553 89.7 61.80 3.9110
Table 9. Equivalent model values with -10% variation in reception side resonant capacitor
|𝑽𝑻𝑯| ⌊𝑽𝑻𝑯 |𝒁𝑻𝑯| 𝜹 𝜽𝒐𝒑𝒕 𝑽𝒓𝒐𝒑𝒕 Pmax [W]
SET 1 302.1000 90.0 285.39 -0.9363 90.9 118.59 39.9789
SET 2 120.9320 90.0 26.768 -5.5151 95.5 46.83 68.5878
SET 3 157.3867 90.0 791.7 -0.312 90.3 61.80 3.9110
Variation in resonant capacitor affects to the equivalent impedance, apparently the
module variation is minimum because its real component still dominating, but phase
shows a change, it isn’t bigger, but 𝜽𝒐𝒑𝒕 and |𝑽𝑳|𝒐𝒑𝒕 require a small adjust to obtain the
maximum active power at this condition. The minimum active power change shows a
tolerance range for the control action because its variation is less than 1%.
To explore the active power behavior in each coupled inductor set its variation
graphs are obtained with variation of 𝜽 and 𝑽𝑳 according to equation (13). They are shown
in Figure 25 and allow to analyze the expected behavior in a practical setup.
(a)
-200.0000
-150.0000
-100.0000
-50.0000
0.0000
50.0000
-200 -100 0 100 200
Active power variation
Vr=90 Vr=118 Vr=118.63 Vr=119 Vr=140
CHAPTER 3 CONTROL VARIABLES VALIDATION
32 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
(b)
(c)
Figure 25. Active power variation in coupled inductor sets. (a) Set 1 (b) Set 2 (c) Set 3.
3.3 RIC System Complete Simulation.
Simplis simulation allows the inclusion of the primary inverter, coupling effect,
secondary active rectifier and control signals in a complete simulation, it allows to obtain
similar results than a practical setup of the circuit and it can be considered as a valid
comparison and validation method for the equivalent model described in section 2.1.
The analysis realized in [8], [4] and [13] is based on a “T model” for coupled
inductors, it is determined by quadrupoles theory; however theory shows that “T Model”
is a coupled circuit analysis tool and when the mutual inductance is bigger enough it’s
not physically realizable because it requires negative inductance.
-250.0000
-200.0000
-150.0000
-100.0000
-50.0000
0.0000
50.0000
100.0000
-200 -100 0 100 200
Active power variation
Vr=45 Vr=47 Vr=47.49 Vr=48 Vr=50
-15.0000
-10.0000
-5.0000
0.0000
5.0000
-200 -150 -100 -50 0 50 100 150 200
Active power variation
Vr=55 Vr=61 Vr=61.81 Vr=62 Vr=65
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JAVIER ROJAS URBANO 33
Figure 26. T model for coupled inductors.
Coupled inductors sets used in this work have a small separation distance, as
mentioned in section 3.1, and its mutual inductance has a big value specially in set 3, for
this reason “T model is discarded in this analysis and the 3 sets of coupled inductors are
simulated with the model showed in Figure 24.
Inverter and active rectifier are simulated with ideal switches and its on resistance
is set to 1 [uΩ] to avoid the effect of switching power losses and obtain comparable results
with the equivalent model’s results. Simulation includes control signals generators based
in comparators, active rectifier control includes a control circuit that is synchronized with
inverter control to obtain a phase control, and the voltage amplitude is simulated and
controlled with a DC voltage source.
Simulations are executed in the same conditions than section 3.2 to compare
results, multi- step simulation helps to obtain a phase swept in active rectifier, power
probe measures the instantaneous power in DC voltage, 𝑉𝑟, simplis tools are used to
determine the active power with the mean value of instantaneous power in each
simulations. The process is repeated for different 𝑉𝑟 values, they are changed manually.
(a)
CHAPTER 3 CONTROL VARIABLES VALIDATION
34 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
(b)
Figure 27. Simplis simulation scheme. (a) Power stage and resonant inductive model. (b)
Control signals generators.
Figure 27 shows the circuit implemented in Simplis for simulation, figure (a)
shows the complete power stage with the measurement probes to monitor its behavior;
figure (b) shows the control stage, it includes a dead time generator to analyze a real
behavior with control signals. To obtain comparable values with equivalent model, dead
time isn’t considered because it influence on |𝑉𝐿|.
Figure 28. Waveforms obtained with simplis for Set 1 in maximum power conditions .
Ip / A
Y2
-10
-6
-2
2
6
10
time/uSecs 2uSecs/div
0 2 4 6 8 10 12
Vin / V
Y1
-0
2
4
6
8
10
12
14
Is / m
A
Y2
-800
-600
-400
-200
0
200
400
600
800
time/uSecs 2uSecs/div
0 2 4 6 8
Vo /
V
Y1
-60
-40
-20
0
20
40
60
time/uSecs 2uSecs/div
0 2 4 6 8 10
Pout
/ W
-30
-20
-10
0
10
20
30
40
50
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 35
Figure 28 shows waveforms of voltage and current on both sides of the circuit for
set 1 with optimal control variables’ values instead of Figure 29 which has a different
value of θ; primary current shows a sinusoidal shape because the circuit is switching at
the resonance frequency, θ variation doesn’t affect the shape but in optimal conditions
this current is in phase with the input voltage and produce maximum magnetic field and
coupling. Secondary current isn’t sinusoidal because the active rectifier phase shift, but
in optimal conditions it has less distortion and it will produce more active power than
reactive power at the output. Instantaneous power has negative values because the
secondary current waveform however in optimal condition negative area is minimum so
power transferred to the load is bigger. Active power is obtained with the mean value of
instantaneous power waveform.
Figure 29. Waveforms obtained with simplis for Set 1 with θ=30°.
Waveforms for the other coil sets are similar than the figures analyzed and
generates same observations. For each coils set a table with numerical values and its
graphs are presented to compare with model values obtained in section 3.2.
Ip /
A
Y2
-8
-4
0
4
8
time/uSecs 2uSecs/div
0 2 4 6 8 10
Vin
/ V
Y1
-0
4
8
12
Is /
A
Y2
-1
-0.6
-0
0.6
1
time/uSecs 2uSecs/div
0 2 4 6 8 10
Vo /
V
Y1
-60
-20
20
60
time/uSecs 2uSecs/div
0 2 4 6 8
Pou
t /
W
-40
-20
0
20
40
60
CHAPTER 3 CONTROL VARIABLES VALIDATION
36 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Table 10. Active power data in Simplis simulation and equivalent model for Set 1
VL
VL
phi
90.00 118.00 118.63 119.00 140.00
90.00 118.00 118.63 119.00 140.00
-180
Sim
plis
sim
ula
tio
n
-23.177 -39.836 -40.263 -40.515 -56.072
Equ
ival
en
t m
od
el
-23.0082 -39.5513 -39.9748 -40.2245 -55.6741
-150 -53.324 -79.363 -80.000 -80.376 -102.967 -53.3365 -79.3151 -79.9509 -80.3253 -102.8515
-120 -73.853 -106.182 -106.960 -107.418 -134.663 -75.5383 -108.4242 -109.2154 -109.6811 -137.3877
-90 -84.03 -119.622 -120.474 -120.976 -150.732 -83.6648 -119.0789 -119.9269 -120.4261 -150.0288
-60 -75.738 -108.75 -109.544 -110.012 -137.834 -75.5383 -108.4242 -109.2154 -109.6811 -137.3877
-30 -53.293 -79.321 -79.959 -80.334 -102.918 -53.3365 -79.3151 -79.9509 -80.3253 -102.8515
0 -23.15 -39.801 -40.227 -40.478 -56.029 -23.0082 -39.5513 -39.9748 -40.2245 -55.6741
30 6.996 -0.275174 -0.490 -0.617 -9.134 7.3201 0.2124 0.0013 -0.1238 -8.4967
60 29.434 28.853 29.086 28.757 25.455 29.5220 29.3215 29.2658 29.2320 26.0395
90 36.987 39.209 39.210 39.207 37.874 37.6484 39.9762 39.9774 39.9770 38.6806
120 29.411 27.533 27.466 27.424 23.928 29.5220 29.3215 29.2658 29.2320 26.0395
150 6.965 -0.315 -0.531 -0.658 -9.182 7.3201 0.2124 0.0013 -0.1238 -8.4967
180 -23.177 -39.836 -40.236 -40.514 -56.072 -23.0082 -39.5513 -39.9748 -40.2245 -55.6741
-200
-150
-100
-50
0
50
-200 -100 0 100 200
Simplis simulation, P
VL=90 VL=118 VL=118.63 VL=119 VL=140
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 37
Figure 30. Active power variation in Simplis simulation and equivalent model for Set 1.
Table 10 and Figure 30 show that simulation data obtained are similar with the
equivalent model values, variation between them is less than 1% and shows 𝑉𝐿 and θ
dependence. It validates completely the equivalent model and its control variables. In
Figure 31 is noticed that a 10 [V] variation in 𝑉𝐿 produce a small variation in the
maximum active power, it means that this control variable produces a small power
variation compared with θ.
Figure 31. Variation of maximum active power with 𝑽𝑳.
In Figure 32 a comparison of simulation and equivalent model is shown, both
curves are coincident in almost each point, it means that equivalent model analysis is
valid for a practical setup behavior analysis. Data obtained with the others setups show
the same behavior with respect the equivalent model, it confirms the validation of the
model for different circuit cases and generalized it. This data and graphs are shown in the
next tables and figures to firm up the validation.
-200.0
-150.0
-100.0
-50.0
0.0
50.0
-200 -150 -100 -50 0 50 100 150 200
Equivalent model, P
Vr=90 Vr=118 Vr=118.63 Vr=119 Vr=140
36.5
37
37.5
38
38.5
39
39.5
0.00 50.00 100.00 150.00
Pmax variation, Simplis simulation
37.5
38.0
38.5
39.0
39.5
40.0
40.5
0.00 50.00 100.00 150.00
Pmax variation, equivalent model
CHAPTER 3 CONTROL VARIABLES VALIDATION
38 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Figure 32. Comparison between simplis simulation and equivalent model in set 1 .
Table 11. Active power data in Simplis simulation and equivalent model for Set 2
VL
VL
phi
45.00 47.00 47.49 48.00 50.00
45.00 47.00 47.49 48.00 50.00
-180
Sim
plis
sim
ula
tio
n
-63.309 -69.018 -70.454 -71.964 -78.042
Equ
ival
ent
mo
del
-61.7069 -67.3138 -68.7247 -70.2087 -76.1813
-150 -128.559 -137.168 -139.315 -141.565 -150.543 -126.8270 -135.3282 -137.4481 -139.6702 -148.5370
-120 -176.272 -187.001 -189.667 -192.458 -203.557 -174.4982 -185.1181 -187.7572 -190.5195 -201.5050
-90 -193.418 -204.91 -207.762 -210.748 -222.608 -191.9471 -203.3425 -206.1715 -209.1316 -220.8927
-60 -175.313 -186 -188.656 -191.436 -202.492 -174.4982 -185.1181 -187.7572 -190.5195 -201.5050
-30 -126.908 -135.444 -137.572 -139.803 -148.708 -126.8270 -135.3282 -137.4481 -139.6702 -148.5370
0 -61.41 -67.035 -68.450 -69.939 -75.933 -61.7069 -67.3138 -68.7247 -70.2087 -76.1813
30 3.839 1.115 0.410 -0.339 -3.432 3.4132 0.7005 -0.0013 -0.7473 -3.8257
60 51.551 50.948 50.762 50.554 49.581 51.0844 50.4904 50.3077 50.1020 49.1423
90 68.698 68.857 68.858 68.843 68.632 68.5333 68.7148 68.7221 68.7142 68.5300
120 50.593 49.947 49.751 49.531 48.516 51.0844 50.4904 50.3077 50.1020 49.1423
150 2.188 -0.609 -1.332 -2.1 -5.267 3.4132 0.7005 -0.0013 -0.7473 -3.8257
180 -63.309 -69.018 -70.454 -71.964 -78.042 -61.7069 -67.3138 -68.7247 -70.2087 -76.1813
-140.0
-120.0
-100.0
-80.0
-60.0
-40.0
-20.0
0.0
20.0
40.0
60.0
-200 -100 0 100 200
Maximum Active Power Comparison
SIMPLIS_MAXEQVMAX
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 39
Figure 33. Active power variation in Simplis simulation and equivalent model for Set 2.
Figure 34. Comparison between simplis simulation and equivalent model in set 2 .
-250
-200
-150
-100
-50
0
50
100
-200 -150 -100 -50 0 50 100 150 200
Simplis simulation, P
Vr=45 Vr=47 Vr=47.49 Vr=48 Vr=50
-250
-200
-150
-100
-50
0
50
100
-200 -150 -100 -50 0 50 100 150 200
Equivalent model, P
Vr=45 Vr=47 Vr=47.49 Vr=48 Vr=50
-250
-200
-150
-100
-50
0
50
100
-200 -100 0 100 200
Maximum active power comparison
SIMPLIS_MAXEQVMAX
CHAPTER 3 CONTROL VARIABLES VALIDATION
40 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Table 12. Active power data in Simplis simulation and equivalent model for Set 3
VL
VL
phi
55.00 61.00 61.81 62.00 65.00
55.00 61.00 61.81 62.00 65.00
-180
Sim
plis
sim
ula
tio
n
-3.784 -4.662 -4.788 -4.818 -5.299
Equ
ival
ent
mo
del
-3.0971 -3.8097 -3.9116 -3.9357 -4.3257
-150 -6.542 -7.178 -7.883 -7.922 -8.552 -6.5776 -7.6699 -7.8230 -7.8591 -8.4390
-120 -9.824 -11.357 -11.571 -11.621 -12.429 -9.1254 -10.4957 -10.6863 -10.7312 -11.4501
-90 -11.2 -12.882 -13.116 -13.171 -14.052 -10.0580 -11.5300 -11.7343 -11.7825 -12.5522
-60 -9.282 -10.708 -10.907 -10.953 -11.716 -9.1254 -10.4957 -10.6863 -10.7312 -11.4501
-30 -5.921 -6.983 -7.130 -7.164 -7.751 -6.5776 -7.6699 -7.8230 -7.8591 -8.4390
0 -3.906 -4.797 -4.924 -4.955 -5.442 -3.0971 -3.8097 -3.9116 -3.9357 -4.3257
30 -1.04 -1.615 -1.701 -1.721 -2.049 0.3833 0.0504 -0.0002 -0.0123 -0.2125
60 2.302 2.003 1.966 1.958 1.807 2.9312 2.8762 2.8631 2.8599 2.7986
90 4.105 4.14 4.145 4.139 4.120 3.8637 3.9105 3.9112 3.9111 3.9007
120 2.475 2.332 2.303 2.287 2.193 2.9312 2.8762 2.8631 2.8599 2.7986
150 -0.882 -1.392 -1.466 -1.484 -1.776 0.3833 0.0504 -0.0002 -0.0123 -0.2125
180 -3.784 -4.662 -4.788 -4.818 -5.299 -3.0971 -3.8097 -3.9116 -3.9357 -4.3257
-15
-9
-3
3
-200 -150 -100 -50 0 50 100 150 200
Simplis simulation, P
Vr=55 Vr=61 Vr=61.81 Vr=62 Vr=65
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 41
Figure 35. Active power variation in Simplis simulation and equivalent model for Set 3.
Figure 36. Comparison between simplis simulation and equivalent model in set 3 .
-15
-9
-3
3
-200 -150 -100 -50 0 50 100 150 200
Equivalent model, P
Vr=55 Vr=61 Vr=61.81 Vr=62 Vr=65
-14
-12
-10
-8
-6
-4
-2
0
2
4
6
-200 -150 -100 -50 0 50 100 150 200
Maximum active power comparison
SIMPLIS_MAXEQV MAX
CHAPTER 3 CONTROL VARIABLES VALIDATION
42 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
3.4 Experimental Resonant Inductive Circuit Design.
In this section an experimental setup is proposed to validate the active power
behavior and control variables optimal values. Electronic elements to implement it are
dimensioned, with this objective inductive coupling parameter determined for the 3 coil
sets available are used in conjunction with simulation results. Considering that efficiency
isn’t taking into account, power losses are not included in the analysis, however a small
analysis is required to obtain active power values bigger enough to be measured in the
output with conventional measurement devices.
3.4.1 Primary and Secondary Current Limits
The ideal case is test an experimental setup in the same conditions than
simulations were developed, with the same variation range for θ and 𝑉𝑟 including the
maximum active power point. Coils sets have defined its maximum current’s limits in
their respective datasheets, they are considered to determine an operation range in the
experimental setup.
In section 3.2 set 2 was recommended for an experimental setup considering its
maximum power and control variables requirements. Simplis simulations are used to
determine the maximum currents, it occurs at maximum active power.
Figure 37. Primary and secondary current in maximum active power condition for set 2.
Currents limits from coils datasheet are:
𝐼𝑃,𝑚𝑎𝑥 = 6 [𝐴]
𝐼𝑆,𝑚𝑎𝑥 = 1 [𝐴]
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JAVIER ROJAS URBANO 43
RMS currents from Figure 37 are:
𝐼𝑃,𝑟𝑚𝑠 = 1.63 [𝐴]
𝐼𝑆,𝑟𝑚𝑠 = 21.69 [𝐴]
𝐼𝑆,𝑟𝑚𝑠 > 𝐼𝑆,𝑚𝑎𝑥, it shows that Secondary coil can’t manage the current and it isn’t
possible to implement it. Because this limitation circuit parameters are changed until
limitations of the current are satisfied.
𝑉𝑠 = 5[𝑉] 𝑎𝑛𝑑 𝑉𝑟 = 3[𝑉] → 𝐼𝑝,𝑟𝑚𝑠 = 1.92 [𝐴]
𝐼𝑠,𝑟𝑚𝑠 = 0.926[𝐴]
𝑃𝑚𝑎𝑥 = 2.5 [𝑊]
In this case limitations of the current are satisfied, but the maximum active power
is lower and could be a problem with inclusion of switching power losses, it discards set
2 for an experimental setup. In Section 3.2 set 1 was not recommended because its
maximum output active power requires a 𝑉𝑟,𝑜𝑝𝑡=120[v], however, to obtain a behavior
analysis 𝑉𝑟,𝑜𝑝𝑡 could be limited until 60 [V] and its power and currents could be analyzed.
For set 1 with 𝑉𝑠 = 15.7 [𝑉] 𝑎𝑛𝑑 𝑉𝑟 = 60 [𝑉]
time/uSecs 2uSecs/div
0 2 4 6 8 10
Ip /
A
-8
-6
-4
-2
0
2
4
6
8
time/uSecs 2uSecs/div
0 2 4 6 8 10
Is /
A
-1
-0.8
-0.6
-0.4
-0.2
-0
0.2
0.4
0.6
0.8
1
CHAPTER 3 CONTROL VARIABLES VALIDATION
44 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Figure 38. Waveforms for Set 1 with 𝑽𝒔 = 𝟏𝟓. 𝟕 [𝑽] 𝒂𝒏𝒅 𝑽𝒓 = 𝟔𝟎 [𝑽]
𝐼𝑝,𝑟𝑚𝑠 = 5.83 [𝐴]
𝐼𝑠,𝑟𝑚𝑠 = 0.59[𝐴]
𝑃𝑚𝑎𝑥 = 30.26 [𝑊]
Currents limits from coils datasheet are:
𝐼𝑃,𝑚𝑎𝑥 = 9 [𝐴]
𝐼𝑆,𝑚𝑎𝑥 = 1.1 [𝐴]
Set 1 in this condition shows high output active power, its current limits are
satisfied and active power is bigger enough with in a wide variation range of the control
variables making it the recommended set and conditions for an experimental setup.
3.4.2 Resonant capacitors
In section 3.1 capacitance for resonant capacitors where defined to produce
resonance at frequency determined in ETHER project. At maximum active power
condition, voltage across the capacitor needs to be tolerate and its own resonance
frequency needs to be bigger enough keep its capacitive behavior.
To obtain low ESR and high resonance frequency film capacitors are considered,
Figure 39 shows the frequency behavior of Metallized Polypropylene Film Capacitors
(MKP) from TDK, it shows that capacitors resonance frequency is bigger than 500 [kHz]
making them suitable for this application
The voltage across resonant capacitor in maximum active power condition is
determined with the RMS value of the waveform obtained with simplis simulation. Figure
40 shows voltage waveforms where the voltage across the primary resonant capacitor and
secondary resonant capacitor are 𝑉𝐶𝑟𝑝,𝑟𝑚𝑠 = 191.72 [𝑉] 𝑎𝑛𝑑 𝑉𝐶𝑟𝑠,𝑟𝑚𝑠 = 28.08 [𝑉]
respectively.
time/uSecs 2uSecs/div
0 2 4 6 8 10
Pou
t / W
-40
-20
0
20
40
60
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 45
Figure 39. Impedance Z vs Frequency f for Film capacitor MKP from TDK.
Figure 40. Voltage across resonant capacitor in primary a nd secondary side
The Capacitors must manage this voltage at 500 [kHz], voltage capacitor’s
maximum voltage rating decrease with frequency, after review some capacitors
datasheets, 𝑉𝐶𝑟𝑝,𝑟𝑚𝑠 can’t be accomplished with a unique component; a series capacitor
array is proposed to reduce the required maximum voltage. Array showed in Figure 41
reduce the voltage rating in 1/3 for each capacitor.
Figure 41. Capacitors array
In concordance with Figure 41 in primary side 3 capacitors of 28.8 [nF], 70
[Vrms] @ 500 [kHz] are required, to obtain more accurate capacitance value a parallel
array is proposed like Figure 42 (a), this parallel-series capacitors array accomplishes the
CHAPTER 3 CONTROL VARIABLES VALIDATION
46 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
requirements for the primary side. Secondary side hasn’t maximum voltage problems,
however an array is required to accomplish the capacitance required, it is shown in Figure
42 (b).
(a) (b)
Figure 42. Capacitor Arrays. (a) Primary resonant capacitor (b) Secondary resonant
capacitor.
Capacitors selected are 22 [nF] series B32654, 6.8 [nF] series B32651 and 2.2
[nF] series B32652 from TDK; all of them are capable to manage minimum 70 [Vrms] at
500 [kHz] according its datasheets graphs, it is showed in Figure 43.
Figure 43. Maximum Voltage rating variation with frequency for resonant
capacitors. [15]
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JAVIER ROJAS URBANO 47
3.4.3 Mosfet selection
Inverter and active rectifier require Mosfets selection in function of currents and
voltages at maximum power condition, although power behavior is the objective power
losses analysis is developed to select the lowest power losses Mosfet to obtain measurable
power. Simplis simulation is used to determine operational specifications and power
losses are determined in concordance with [16] calculation guide.
Inverter
Figure 44, Drain source voltage and drain current in inverter mosfets.
According to Figure 44 Mosfet inverter requirements are 𝑉𝐷𝑆,𝑚𝑎𝑥 > 15.7 [𝑉]
and 𝐼𝐷,𝑅𝑀𝑆 > 4.13 [𝐴], commercial Mosfet that accomplish this specification are
analyzed to determine which one produce less power losses. Table 13 shows power losses
obtained and the components analyzed, according to it Mosfet IPP015N04N from
Infineon is the most suitable option because it has the less power losses and satisfies the
requirements.
Table 13. Inverter Mosfet power losses comparison.
Mosfet Model IPP015N04N G IRF7430 AUIRF8409
Total Power Losses [W] 3.19 7.22 5.40
CHAPTER 3 CONTROL VARIABLES VALIDATION
48 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Active Rectifier
Figure 45. Drain source voltage and drain current in active rectifier mosfets.
According to Figure 44 Figure 45 Mosfet’s active rectifier requirements are
𝑉𝐷𝑆_𝑚𝑎𝑥 > 60 [𝑉] and 𝐼𝐷,𝑅𝑀𝑆 > 0.417 [𝐴], like inverter analysis commercial Mosfet are
compared. According to Table 14 Mosfet PSMN3R5 from NXP Semiconductors is the
most suitable option because it has the less power losses and satisfies the requirements.
Table 14. Active Rectifier Mosfet power losses comparison.
Mosfet model PSMN3R5 CSD19506KCS IRFB3077
Total power losses [W] 5.113 11.35 5.63
With this Mosfets total power losses expected in the inverter and active rectifier
are approximate 27 [W], it is a high value because the high switching frequency but it
allows to obtain enough output power to validate the active power behavior.
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JAVIER ROJAS URBANO 49
3.5 Experimental Results
In this section an experimental setup for a RIC system is implemented with
voltage levels and components dimensioned and selected in sections 2.13.1 and 3.426.
Furthermore, the acquired active power measurement results are plotted to show its
behavior. These results are compared with the theoretical and simulated behavior
obtained in previous section.
3.5.1 Prototyping Setup
To obtain an experimental validation of the equivalent model and power behavior,
a RIC system has been implemented, it is intended to operate at 500 [kHz] as resonance
frequency. Coils set 2 and its resonance capacitors form primary and secondary resonant
tanks, they are driven by an inverter and an active rectifier, respectively, like the circuit
simulated in Simplis, Figure 27, but taking account Mosfets and capacitor selection
described in section 3.4.
𝑉𝑟 is a DC power supply connected at the output of the system, it can’t receive
current, so a resistance is connected in parallel with 𝑉𝑟 to establish a current way when
the RIC system is transferring energy from primary to the secondary side, acting like a
battery; for a proper function, resistance is dimensioned to demand the double of the
available power in this operation’s condition, 50 [W].
To stabilizing input and output voltage two capacitors, 𝐶1 = 22[𝑢𝐹]𝑎𝑛𝑑 𝐶2 =
47[𝑛𝐹] are in the inverter input and at active rectifier output, 𝐶3 = 22[𝑢𝐹]𝑎𝑛𝑑 𝐶4 =
47[𝑛𝐹]. The digital control of the whole RIC system has been implemented on an external
Digital Signals Processor (DSP) board [Piccolo user manual]. A schematic overview of
the entire system
(a)
CHAPTER 3 CONTROL VARIABLES VALIDATION
50 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
(b)
Figure 46. Schematic illustration of the experimental setup. (a) Transmitter, (b) Receptor.
To validate the equivalent model power behavior a DSP generates primary and
secondary control signals to drive the inverter switches, Q1 and Q2, as well the active
rectifier switches, Q3 to Q6. This prototype is intended to demonstrate the sinusoidal
behavior of the output active power with respect to 𝑉𝑟 𝑎𝑛𝑑 𝜃 variations, so 𝑉𝑟 is manually
controlled with the DC voltage supply level control, it is changed constantly to keep its
value constant while 𝜃 vary. 𝜃 variation is obtained with a delay between inverter and
active rectifier control signals.
The Experimental setup is intended to operate in open loop, 𝜃 vary from 10° to
180 ° in steps of 10° while 𝑉𝑟 is kept constant, inverter and active rectifier voltage and
current waveforms are monitored with an oscilloscope to verify its phase shift, output
active power is indirectly measured with active rectifier output current determined by
current measurements from the resistance 𝑅1 and 𝑉𝑟, DC voltage source.
Figure 47. Experimental Setup
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JAVIER ROJAS URBANO 51
3.5.2 Experimental Results
In order to obtain the active power behavior, power measurements are taken each
10° and then are plotted. A secondary open circuit test is developed to determine if the
circuit is at resonance, Figure 48 shows the existence of a phase shift between primary
current and voltage in this condition, it means that system isn’t in resonance, it could be
because actual switching frequency isn’t system resonance frequency. However analysis
is performed because the objective is determine active power behavior.
Figure 48. Primary voltage and current waveforms with secondary in open circuit.
This phase shift produces a variation in circuit impedances, introducing actual
frequency in the equivalent model and applying equation (17) a 𝜃𝑜𝑝𝑡 = 112.5° is
obtained, it means that for any value of 𝑉𝑟 the maximum active power should be obtained
at 𝜃𝑜𝑝𝑡. Figure 49 to Figure 51 shows voltage and current´s waveforms obtained for θ
values of 10°, 100° and 150°. Each figure (a) shows inverter and active rectifier voltages
on the same graph to verify the existence of θ. Figure (b) shows primary voltage and
current in the same graph while the figure (c) shows secondary waveforms, these figures
shows phase shift existence in each case. A quick comparison shows that this waveforms
are very similar with waveforms obtained in Simplis simulations.
(a)
CHAPTER 3 CONTROL VARIABLES VALIDATION
52 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
(b)
(c)
Figure 49. RIC system with 10° phase shift . (a) Primary and Secondary voltages , (b) Primary
voltage and current , (c) Secondary voltage and current .
(a)
(b)
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 53
(c)
Figure 50. RIC system with 100° phase shift. (a) Primary and Secondary voltages, (b)
Primary voltage and current, (c) Secondary voltage and current.
(a)
(b)
(c)
Figure 51. RIC system with 150° phase shift. (a) Primary and Secondary voltages, (b)
Primary voltage and current, (c) Secondary voltage and current.
CHAPTER 3 CONTROL VARIABLES VALIDATION
54 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Figure 50 shows that current and voltage are in phase at both sides of the RIC
system, it means that the system is at resonance and power transfer must be in its
maximum value, it is also noticed that for 𝜃 < 𝜃𝑜𝑝𝑡, primary side has capacitive behavior,
the current leads to the voltage, while secondary side has inductive behavior, the current
lags to the voltage. When 𝜃 > 𝜃𝑜𝑝𝑡 the system behavior is in the opposite way.
(a) (b)
(c) (d)
Figure 52. Active Power vs θ . (a) Vr=7.5 [V], (b) Vr=10 [V], (c) Vr=12.5 [V], (d) Vr=15 [V].
Figure 52 shows the results obtained with the experimental setup, in each figure
the active power shows a sinusoidal behavior, it validates the results obtained with the
equivalent model and simulations. It is also noticed that maximum active power is
obtained at 115 [°] approximately in each case, this result is very similar with the 𝜃𝑜𝑝𝑡
calculated in these conditions.
Furthermore, it can be seen that while 𝑉𝑟 increases the active power also increases,
Figure 53 shows it clearly, if this result are compared with figures obtained in section 3.3,
the experimental setup's active power show the same behavior obtained with the
equivalent model and simulation, this validates completely the sinusoidal active power
behavior and the influence of the control variables (𝑉𝑟 , 𝜃).
-4.0
-3.0
-2.0
-1.0
0.0
1.0
2.0
3.0
4.0
0 50 100 150 200P [
W]
Ѳ [°]
Vr=7.5
-6.0
-4.0
-2.0
0.0
2.0
4.0
0 50 100 150 200
P [
W]
Ѳ [°]
Vr=10
-8.0
-6.0
-4.0
-2.0
0.0
2.0
4.0
6.0
0 50 100 150 200
P [
W]
Ѳ [°]
Vr=12.5
-10.0
-8.0
-6.0
-4.0
-2.0
0.0
2.0
4.0
6.0
0 50 100 150 200
P [
W]
Ѳ [°]
Vr=15
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JAVIER ROJAS URBANO 55
Figure 53. Experimental setup active power variation.
A frequency swept is developed with the DSP until resonance frequency is found
in the secondary open circuit test. In this operation point the experiment is repeated with
the same conditions as in the last experiment.
Figure 54. Experimental results in experimental setup reson ance frequency.
Figure 54 shows that when the circuit is operating at resonance frequency the
maximum active power is achieved with 𝜃 = 90°, it validate this job because in resonance
reactive impedance is annulated and Thevenin’s equivalent impedance only has real part.
-10.0
-8.0
-6.0
-4.0
-2.0
0.0
2.0
4.0
6.0
0 50 100 150 200
P [
W]
θ [°]
Experimental P variation
Vr=7.5
Vr=10.0
Vr=12.5
Vr=15.0
-0.4
-0.3
-0.2
-0.1
0.0
0.1
0.2
0.3
0.4
0 50 100 150 200P[W
]
Ѳ [°]
Vr=5
-4.0
-3.0
-2.0
-1.0
0.0
1.0
2.0
0 50 100 150 200
P [
W]
Ѳ [°]
Vr=7.5
Chapter 4
CONTROL
ALGORITHM
CHAPTER 4 CONTROL ALGORITHM
58 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
4 CONTROL ALGORITHM
This section describes an algorithm scheme to keep the maximum output active
power in the resonant inductive circuit described in previous sections, the algorithm
works with control variables proposed (𝑉𝑟, 𝜃) to contrast changes in circuit parameters,
especially the capacitance variation because of tolerance or degradation.
Flux diagram shows required actions and it is validated with simulations in
simulink controlled with a Matlab script because it offers a simplex and fast way to test
it. Algorithm validation is developed with a comparison of maximum conditions achieved
with the algorithm and maximum conditions predicted by equations (17) and (21).
4.1 Algorithm concept
The algorithm is based on the sinusoidal behavior of active power, section 2.2.1
shows that as a first action a 𝜃 adjust is required and with its optimal value 𝑉𝑟 can be
adjusted. Circuit parameters variation isn’t detected so the algorithm proposes a constant
adjust in determined time intervals, it is a valid option because in section 3.2 was
demonstrated that active power variation is only a small percentage and a fast adjustment
isn’t necessary.
Figure 55. Algorithm control concept in a sinusoidal waveform.
Figure 55 shows that in a sinusoidal waveform the maximum can be achieved
when the first derivate is equal to 0, measurements and comparisons of active power with
small variations of control variables allows to detect the operation point in the active
power curve and determine the appropriate control action. This process is valid for both
control variables because active power variation with both of them is sinusoidal.
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 59
(a)
(b)
(c)
CHAPTER 4 CONTROL ALGORITHM
60 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
(d)
Figure 56. Operation point scenarios (a) scenario 1 , growing, (b) scenario 2 , decreasing, (c)
scenario 3, minimum, (d) scenario 4 , maximum.
Figure 56 shows the possible operation point scenarios, they are valid for both
control variables. It’s clearer than small increments and decrements of control variable
around actual value and active power measurements in each point are required to
determine the actual operating point and the respective control action, they are described
in Table 15.
Table 15. Control action in function of operation point.
Scenario Condition Control action
Scenario 1 𝑃𝐿 < 𝑃𝑎 < 𝑃𝑅 Increment X, keep Y constant
Scenario 2 𝑃𝐿 > 𝑃𝑎 > 𝑃𝑅 Decrement X, keep Y constant
Scenario 3 𝑃𝐿 > 𝑃𝑎; 𝑃𝑎 < 𝑃𝑅 Increment X, keep Y constant
Scenario 4 𝑃𝐿 < 𝑃𝑎; 𝑃𝑎 > 𝑃𝑅 No action
𝑃𝑎 = 𝑓(𝑋, 𝑌), 𝑎𝑐𝑡𝑢𝑎𝑙 𝑎𝑐𝑡𝑖𝑣𝑒 𝑝𝑜𝑤𝑒𝑟 𝑚𝑒𝑎𝑠𝑢𝑟𝑒𝑚𝑒𝑛𝑡
𝑃𝐿 = 𝑓(𝑋 − ∆𝑋, 𝑌), 𝑙𝑒𝑓𝑡 𝑎𝑐𝑡𝑖𝑣𝑒 𝑝𝑜𝑤𝑒𝑟 𝑣𝑎𝑟𝑖𝑎𝑡𝑖𝑜𝑛 𝑚𝑒𝑎𝑠𝑢𝑟𝑒𝑚𝑒𝑛𝑡
𝑃𝑅 = 𝑓(𝑋 + ∆𝑋, 𝑌), right 𝑎𝑐𝑡𝑖𝑣𝑒 𝑝𝑜𝑤𝑒𝑟 𝑣𝑎𝑟𝑖𝑎𝑡𝑖𝑜𝑛 𝑚𝑒𝑎𝑠𝑢𝑟𝑒𝑚𝑒𝑛𝑡
𝑋 = 𝑐𝑜𝑛𝑡𝑟𝑜𝑙 𝑣𝑎𝑟𝑖𝑎𝑏𝑙𝑒 𝑚𝑎𝑛𝑖𝑝𝑢𝑙𝑎𝑡𝑒𝑑
𝑌 = 𝑐𝑜𝑛𝑡𝑟𝑜𝑙 𝑣𝑎𝑟𝑖𝑎𝑏𝑙𝑒 𝑐𝑜𝑛𝑠𝑖𝑑𝑒𝑟𝑒𝑑 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡
Active power is a two variable function, the control algorithm manipulates one at
a time, for this reason control action is referred to X and Y because they are valid for both
𝑉𝑟 𝑜𝑟 𝜃. In section 2.2.1 was demonstrated that θ is faster and produces bigger active
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 61
power changes compared with 𝑉𝑟, for this reason algorithm control consider as a first step
θ optimization and the with 𝜃𝑜𝑝𝑡 as a constant 𝑉𝑟 optimization is developed. It’s clear that
algorithm objective is that operation point reaches scenario 4 conditions.
4.2 Flux diagram
In concordance with section 4.1 criteria, the control algorithm needs to identify
the actual operation scenario and execute an appropriate control action for both control
variables in the order mentioned previously until absolute maximum active power is
reached, then adjust process is executed again in a determined time interval.
START
ACTUAL OPERATION POINT MEASURMENTS
( θa, Vra, Pa )
OPTIMAL θ DETERMINATIONVra CONSTANT
OPTIMAL Vr DETERMINATIONΘ opt CONSTANT
OPTIMAL θ OPERATION POINT MEASURMENTS
( θa, Vra, Pa )
END
(a)
CHAPTER 4 CONTROL ALGORITHM
62 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
POWER VARIATION ACQUISITIONChange θ to Θa- θ; measure P=PLChange θ to Θa+ θ; measure P=PR
PL < Pa < PR
PL > Pa > PR
PL > PaAND
PR > Pa
PL < PaAND
PR < Pa
θ = 0.5°
θ = - 0.5°
θ = 0.5°
OPTIMAL θ START
END
STORE θoptimal
(b)
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JAVIER ROJAS URBANO 63
POWER VARIATION ACQUISITIONChange θ to Θa- θ; measure P=PLChange θ to Θa+ θ; measure P=PR
PL < Pa < PR
PL > Pa > PR
PL > PaAND
PR > Pa
PL < PaAND
PR < Pa
Vr = 1 [V]
Vr = - 1 [V]
Vr = 1 [V]
OPTIMAL Vr START
END
STORE Vroptimal
(c)
Figure 57. Algorithm flux diagram. (a) Principal routine. (b) Optimal 𝜽 subroutine. (c)
Optimal 𝑽𝒓 subroutine.
CHAPTER 4 CONTROL ALGORITHM
64 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
4.3 Algorithm control test
Section 3.3 validates the equivalent model for the resonant inductive circuit
studied, in this model the algorithm test is developed with a script in Matlab that controls
a simulink simulation similar to section 2.2.2 process. Matlab script executes the control
actions specified in the flux diagram, acting as a circuit controller, it generates the
appropriate control signals for the equivalent power circuit simulated in Simulink.
Each simulation is developed with 𝜃 = 20° 𝑎𝑛𝑑 𝑉𝑟 = 10 [𝑉] as initial conditions,
Figure 58 shows graphs obtained for simulation with coils set 1, they show the control
variables variation until find the optimal values according to the flux diagram. The
algorithm validation is clear because its action allow to find the maximum active power
point. Table 16 shows a comparison of the values between equivalent model and
algorithm test, it shows that algorithm test is capable to find optimal control variables
values according to the equivalent model.
(a)
-2 0 2 4 6 8 1024
24.1
24.2
24.3
24.4
24.5
24.6
24.7optimal phi process, Vr is constant
Phi
Active P
ow
er,
Po [
W]
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 65
Figure 58. Algorithm test results in coils set 1 , (a) 𝜽 optimization. (b) 𝑽𝒓 Optimization.
Table 16. Algorithm Test comparison for set 1.
Equivalent Model Algorithm test
Output Active Power [W] 39.98 31.7413
Optimal 𝑽𝒓 [V] 118.63 120.95
Optimal 𝜽 [°] 90 90.5
Angle difference is produced by the control algorithm sensibility. Matlab script
uses ∆𝜃= 0.5° 𝑎𝑛𝑑 ∆𝑉= 1 [𝑉], however this values could be optimized to produce faster
results or to increase optimization sensibility. Simulations for set 2 and 3 are developed
for a complete validation in different circuit parameter, its results are showed in Figure
59.
60 70 80 90 100 110 120 13024
25
26
27
28
29
30
31
32Optimal Vr process, phi is constant
Vr [V]
Active P
ow
er,
Po [
W]
CHAPTER 4 CONTROL ALGORITHM
66 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
(a)
-2 0 2 4 6 8 10
24.5
24.55
24.6
24.65
24.7
24.75
24.8
24.85
24.9optimal phi process, Vr is constant
Phi
Active P
ow
er,
Po [
W]
10 15 20 25 30 35 40 45 5020
25
30
35
40
45
50
55Optimal Vr process, phi is constant
Vr [V]
Active P
ow
er,
Po [
W]
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JAVIER ROJAS URBANO 67
(b)
Figure 59. Algorithm test results. (a) coils set 2, (b) c oils set 3.
-2 0 2 4 6 8 101.105
1.11
1.115
1.12
1.125
1.13optimal phi process, Vr is constant
Phi
Active P
ow
er,
Po [
W]
10 20 30 40 50 60 701
1.5
2
2.5
3
3.5Optimal Vr process, phi is constant
Vr [V]
Active P
ow
er,
Po [
W]
CHAPTER 4 CONTROL ALGORITHM
68 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Table 17. Algorithm Test comparison for set 1.
|
SET 2 SET 3|
Equivalent
Model
Algorithm
test
Equivalent
Model
Algorithm
test
Output Active
Power [W] 68.7221 54.5639 3.9112 3.1054
Optimal 𝑽𝒓 [V] 47.49 48.38 61.81 63.03
Optimal 𝜽 [°] 90 90.5 90 90.5
Table 16 and
Table 17 values shows that control algorithm proposal has been validated with
simulation for the 3 coils sets because optimal values reached are too close with the values
obtained with the equivalent model and difference can be justified because the inclusion
of first harmonic approximation, it generalize its function so it can be valid for any
coupled inductor array and it requires only output active power and control variables
monitoring.
Chapter 5
CONCLUSIONS
AND
FUTURE LINES
CHAPTER 5 CONCLUSIONS AND FUTURE LINES
70 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
5 CONCLUSIONS AND FUTURE LINES
In this chapter principal conclusion obtained from this job are shown, they are
extracted from the different analysis and simulations developed and explained in previous
chapters, they summarize principal results obtained in this job in accordance with its
objectives, additionally recommendations about next steps in ETHER project and some
possible improvements are shown.
5.1 Conclusions
ETHER separation distance specifications require wireless power transfer in the
middle range classification, so a resonant inductive coupling system (RIC) has to be
implemented because it produces higher currents in transmission coil, therefore magnetic
flux is bigger, increasing mutual coupling, it induces a bigger voltage in the receiver coil.
On the receiver side, a resonant tank at the same frequency is implemented to produce
higher currents with induced voltage, producing a high power transfer.
The proposed circuit for WPT uses square voltages because of the inverter, active
rectifier and DC-DC converter, however, it’s a RIC system where the reactive impedance
is cancelled because of resonance, the resonant tanks act like a filter and makes possible
the circuit analysis with the first harmonic approximation where voltages and currents are
considered sinusoidal and phasors's theory is applicable.
In [12], the efficiency for a specific active power is maximized with optimal
values of voltage level in an active rectifier, current in receiver resonant tank and phase
shift between these voltage and current, φ, however, in this job an additional analysis
shows that the receiver's resonant tank current and the phase shift, φ, can be controlled
by the active rectifier's voltage level and its phase, then they can be established as control
variables simplifying the control and required measurements.
A RIC system can be analyzed with an equivalent model where the resonant
coupling is represented by its Thevenin’s voltage and impedance
equivalent, 𝑉𝑇𝐻 𝑎𝑛𝑑 𝑍𝑇𝐻, and the load, active rectifier and DC-DC converter can be
represented by a sinusoidal voltage source, defined by its voltage level and
phase, 𝑉𝐿 𝑎𝑛𝑑 𝜃 respectively, any coupling parameter’s change, because of tolerance or
degradation, will be reflected in Thevenin’s values and the equivalent circuit’s current
and power could be modified or controlled with 𝑉𝐿 𝑎𝑛𝑑 𝜃.
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 71
ETHER proposes a pacemaker’s wireless charger where the transmitter coil is on
a sofa or bed and receiver coil is inside pacemaker, a possible system perturbation is that
patients could be sitting or lying in any position and change it in time, it means that the
separation distance could vary constantly and according to the equivalent model, it
modifies the induced voltage , 𝑉𝑇𝐻. Other perturbation source is resonant capacitor’s
change because of its own degradation in time or tolerance, it will vary the thevenin’s
impedance, 𝑍𝑇𝐻.
Equivalent model’s analysis shows that maximum active power is a function of
coupling parameters and control variables, 𝑃 = 𝑓(𝑉𝑇𝐻, 𝑍𝑇𝐻 , 𝑉𝐿 , 𝜃), perturbations will
change maximum power available so this job proposes as a compensation action keep the
maximum power transfer, in any condition, to achieve maximum charge in a pacemaker
battery in any condition, using optimal values for 𝑉𝐿 𝑎𝑛𝑑 𝜃.
Equivalent model’s analysis shows that active power could be a two variable
function because coupling parameters are considered constant because they can’t be
manipulated, so 𝑃 = 𝑓( 𝑉𝐿, 𝜃), the partial derivatives help to determine active power
behavior individually with each control variable, it shows that in both cases active power
has a sinusoidal behavior, for each control variable a maximum power operation point
can be found and a unique absolute maximum can be achieved with the optimal
combination of 𝑉𝐿 𝑎𝑛𝑑 𝜃.
An Equivalent model with a coils set characterization at a specific frequency allow
to find operational conditions as maximum power, currents and induced voltages but
especially, it allows to identify and determine the control variable’s values and its
required changes when a resonant capacitor’s variation is considered. It establishes
operational parameters for a coil set and allow to know required elements for a RIC
system.
Simulation allows to include more realistic parameters to obtain a validation
method for equivalent model’s results, in this job this comparison is developed in three
coils set and comparison shows that equivalent model is a valid analyze tool and method
to determine the operational characteristics in any WPT system working as a RIC system.
Active Power variation’s analysis shows that optimal 𝑉𝐿 depends on 𝜃, for this
reason the absolute maximum power point requires that optimal 𝜃 is found first and then
𝑉𝐿 is adjusted, for this reason the control algorithm proposed finds the maximum active
power in this way. Small power variations are produced by coupling parameter’s change
so control actions can be developed in time intervals and obtain a good power transfer.
CHAPTER 5 CONCLUSIONS AND FUTURE LINES
72 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Active power in a RIC system has a sinusoidal behavior so the first derivative's
test can be applied to find its operation point and its absolute maximum, in this way
producing small variations of power with a small increment and decrement in control
variables the value of the first derivate can be found and the location of the operation
point in power curve can be determined, in that way, an adequate control action can be
defined.
In order to simulate and evaluate a control action, that requires some math
operations and comparisons, Matlab is a good option because with Simulink a power
electronic circuit can be simulated while a Matlab script can execute operations and
comparisons determining required control signals and controlling Simulink simulation,
in this way Matlab allows to simulate power and control circuits for test or as a quick
prototyping.
The equivalent model and the determined control variables have been validated
with simulations and experimental results because the obtained values have the behavior
predicted by deduced equations, therefore the model can be used for RIC system’s
analysis and design. It also can be used to design an adequate controller for any circuit
variable like voltage, current or power and obtain a determined behavior.
5.2 Future lines
This job proposes a control strategy to obtain maximum active power transfer in
any condition, an immediate future work should implement this algorithm in a controller
like a DSP or FPGA to work in high frequency, appropriate power sensor must be selected
to obtain close loop function. This work could validate the control strategy and determines
the most suitable control variable’s variation for a better system accuracy and an adequate
control execution time interval that allows a faster optimal point determination.
This job is at 500[kHz] resonance frequency, however ETHER project parameters
suggest also 7 [GHz] as resonance frequency, a future work could consider components
selection at this frequency, it could reduce the prototype size and increase the power
transfer. Adequate drivers considerations and control signals generators should be
determined to obtain better power transmission in this frequency.
Next job could include power losses study in the active rectifier and DC-DC
converter because of the high frequency operation, it produces higher switching losses, it
could include a topology improvement and adequate switch selection to take advantage
of the power transfer, it also could include SMD components selection and considerations
because the receiver needs to be smaller as actual pacemakers.
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 73
Coil’s construction could be considered as a next project or part of one to improve
the induced voltage, shape and size could be explored to obtain the best coupling
considering separation distance requirements and biological limits in ETHER project, the
job shown in [5] explores some alternatives and could be taken as an initial job.
Control strategy focuses in receiver resonant tank power and assumes that
resonance is kept in any circumstance, however, resonant capacitor in transmitter side
could change and a control that keep circuit in resonance should be implemented.
As part of ETHER project a prototype is required to explore some biological
effects of a RIC system in the human body with experiments coordinated by CTB, they
are in charge to determine some circuit operation’s limits related to electrical parameters
but specially frequency effects on human health.
6 LIST OF FIGURES
Figure 1. ETHER WPT topologies. (a) Two resonant tanks. (b) Three resonant tanks . III
Figure 2. ETHER project scheme. [3] .............................................................................. 2
Figure 3. Pacemarker implant. .......................................................................................... 3
Figure 4. Inductive transfer power concept. ..................................................................... 4
Figure 5. Near field coupling scheme. .............................................................................. 5
Figure 6. RIC system structure. [3] .................................................................................. 6
Figure 7. RIC topologies. (a) Series-Series. (b) Series Parallel. (c) Parallel-Series. (d)
Parallel-Parallel. [3] .......................................................................................................... 7
Figure 8. Resonant circuit scheme. (a) First harmonic approximation equivalent circuit.
(b) Circuit model with two equivalent sources to model the inductive coupling. .......... 11
Figure 9. Circuit scheme to include the control variables. ............................................. 12
Figure 10. Circuit to analyze 𝑽𝑳 and 𝜽 as Active Power control variables. .................. 12
Figure 11. (a) Open circuit equivalent. (b) Short circuit equivalent. ............................. 13
Figure 12. Square and first harmonic waveforms in (a) primary inverter (b) secondary
active rectifier. ................................................................................................................ 15
Figure 13. Plots obtained with the Matlab script. (a) Phase swept for different amplitude
with positive values for 𝑿𝑻𝑯, (b) Zoom in figure (a), (c) phase swept for different
amplitude with negative values for 𝑿𝑻𝑯. ...................................................................... 18
Figure 14. Plots for different values of 𝑿𝑻𝑯. ................................................................ 19
Figure 15. Thevenin’s equivalent and active rectifier used in Simulink. ....................... 19
Figure 16. Active Rectifier control signals generator..................................................... 20
Figure 17. Output Power measurement’s circuit. ........................................................... 20
Figure 18. Complete circuit scheme in Simulink ........................................................... 21
Figure 19. Waveforms obtained in Simulink. ................................................................ 22
CHAPTER 6 LIST OF FIGURES
76 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Figure 20. Active Power as a function of control 𝜽 for different values of |𝑽𝑳|. (a) Plot
obtained with Simulink simulation, (b) Plot obtained with Matlab script circuit solver.22
Figure 21. Coils from Würth Elektronik. ....................................................................... 26
Figure 22. Coil’s construction set. .................................................................................. 27
Figure 23. Measurements in the impedance analyzer..................................................... 28
Figure 24. Inductive coupling equivalent model ........................................................... 29
Figure 25. Active power variation in coupled inductor sets. (a) Set 1 (b) Set 2 (c) Set 3.
........................................................................................................................................ 32
Figure 26. T model for coupled inductors. ..................................................................... 33
Figure 27. Simplis simulation scheme. (a) Power stage and resonant inductive model. (b)
Control signals generators. ............................................................................................. 34
Figure 28. Waveforms obtained with simplis for Set 1 in maximum power conditions. 34
Figure 29. Waveforms obtained with simplis for Set 1 with θ=30°. .............................. 35
Figure 30. Active power variation in Simplis simulation and equivalent model for Set 1.
........................................................................................................................................ 37
Figure 31. Variation of maximum active power with 𝑽𝑳. .............................................. 37
Figure 32. Comparison between simplis simulation and equivalent model in set 1. ..... 38
Figure 33. Active power variation in Simplis simulation and equivalent model for Set 2.
........................................................................................................................................ 39
Figure 34. Comparison between simplis simulation and equivalent model in set 2. ..... 39
Figure 35. Active power variation in Simplis simulation and equivalent model for Set 3.
........................................................................................................................................ 41
Figure 36. Comparison between simplis simulation and equivalent model in set 3. ..... 41
Figure 37. Primary and secondary current in maximum active power condition for set 2.
........................................................................................................................................ 42
Figure 38. Waveforms for Set 1 with 𝑽𝒔 = 𝟏𝟓. 𝟕 𝑽 𝒂𝒏𝒅 𝑽𝒓 = 𝟔𝟎 𝑽 ........................... 44
Figure 39. Impedance Z vs Frequency f for Film capacitor MKP from TDK. .............. 45
Figure 40. Voltage across resonant capacitor in primary and secondary side ................ 45
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JAVIER ROJAS URBANO 77
Figure 41. Capacitors array ............................................................................................ 45
Figure 42. Capacitor Arrays. (a) Primary resonant capacitor (b) Secondary resonant
capacitor.......................................................................................................................... 46
Figure 43. Maximum Voltage rating variation with frequency for resonant capacitors.
[15] ................................................................................................................................. 46
Figure 44, Drain source voltage and drain current in inverter mosfets. ......................... 47
Figure 45. Drain source voltage and drain current in active rectifier mosfets. .............. 48
Figure 46. Schematic illustration of the experimental setup. (a) Transmitter, (b) Receptor.
........................................................................................................................................ 50
Figure 47. Experimental Setup ....................................................................................... 50
Figure 48. Primary voltage and current waveforms with secondary in open circuit. ..... 51
Figure 49. RIC system with 10° phase shift. (a) Primary and Secondary voltages, (b)
Primary voltage and current, (c) Secondary voltage and current. .................................. 52
Figure 50. RIC system with 100° phase shift. (a) Primary and Secondary voltages, (b)
Primary voltage and current, (c) Secondary voltage and current. .................................. 53
Figure 51. RIC system with 150° phase shift. (a) Primary and Secondary voltages, (b)
Primary voltage and current, (c) Secondary voltage and current. .................................. 53
Figure 52. Active Power vs θ. (a) Vr=7.5 [V], (b) Vr=10 [V], (c) Vr=12.5 [V], (d) Vr=15
[V]. .................................................................................................................................. 54
Figure 53. Experimental setup active power variation. .................................................. 55
Figure 54. Experimental results in experimental setup resonance frequency. ............... 55
Figure 55. Algorithm control concept in a sinusoidal waveform. .................................. 58
Figure 56. Operation point scenarios (a) scenario 1, growing, (b) scenario 2, decreasing,
(c) scenario 3, minimum, (d) scenario 4, maximum. ...................................................... 60
Figure 57. Algorithm flux diagram. (a) Principal routine. (b) Optimal 𝜽 subroutine. (c)
Optimal 𝑽𝒓 subroutine. .................................................................................................. 63
Figure 58. Algorithm test results in coils set 1, (a) 𝜽 optimization. (b) 𝑽𝒓 Optimization.
........................................................................................................................................ 65
CHAPTER 6 LIST OF FIGURES
78 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
Figure 59. Algorithm test results. (a) coils set 2, (b) coils set 3. .................................... 67
7 LIST OF TABLES
Table 1. Electric parameters for RIC topologies. [3] ....................................................... 7
Table 2. Parameters used in the Matlab script. ............................................................... 17
Table 3. Transmitter and receiver coils .......................................................................... 27
Table 4. Coils sets ........................................................................................................... 27
Table 5. Measurement obtained from the coils set with an impedance analyzer ........... 28
Table 6. Inductive coupling sets models ........................................................................ 29
Table 7. Equivalent model values for each coupling set. ............................................... 30
Table 8. Equivalent model values with +10% variation in reception side resonant
capacitor.......................................................................................................................... 31
Table 9. Equivalent model values with -10% variation in reception side resonant capacitor
........................................................................................................................................ 31
Table 10. Active power data in Simplis simulation and equivalent model for Set 1 ..... 36
Table 11. Active power data in Simplis simulation and equivalent model for Set 2 ..... 38
Table 12. Active power data in Simplis simulation and equivalent model for Set 3 .... 40
Table 13. Inverter Mosfet power losses comparison. ..................................................... 47
Table 14. Active Rectifier Mosfet power losses comparison. ........................................ 48
Table 15. Control action in function of operation point. ................................................ 60
Table 16. Algorithm Test comparison for set 1. ............................................................. 65
Table 17. Algorithm Test comparison for set 1. ............................................................. 68
8 APPENDIX A. MATLAB SCRIPTS
Active Power Behavior Script
clc clear all
%------DATOS PARA EL CIRCUITO -------- fsw=500000;%frecuencia de switcheo Tsw=1/fsw;%periodo de switcheo w=2*pi*fsw;%frecuencia angular V1=157.4;%voltaje de entrada, tiene 0° phi_V1=0; %V=input('Ingrese el valor de la tension V2: ')
%phi=0;%Desfase de V2 R=0;%Resistencia de Z en ohm L=0*(1/w);%Inductancia de Z en H, L=0_Np Inductor C=(1/(792*w));%Capacitancia de Z en F, C=inf_No Capacitor %C=inf; %-------- DETECCIÓN DE PUNTO DE OPERACIÓN ----------- Color=['r','g','b','y','c','m','k','y','m','c','r','g','b']; i=0; for V=50:5:60 i=i+1; j=0; for phi=-180:5:180 j=j+1; tsim=num2str(4/fsw);%periodos para la simulación set_param('TFMMAT','StopTime',tsim) simOut =
sim('TFMMAT','SaveOutput','on','OutputSaveName','Ja'); Po_aux=simOut.get('Po');%adquiere el valor de Potencia [m,n]=size(Po_aux); Po(j)=Po_aux(m-1);%Medida Potencia Actual
end vector_phi=-180:5:180; plot(vector_phi,Po,Color(i)) hold on end
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Control Algorithm Script
Main Function
Clc
clear all
%------DATOS PARA EL CIRCUITO -------- fsw=500000;%frecuencia de switcheo Tsw=1/fsw;%periodo de switcheo w=2*pi*fsw;%frecuencia angular V1=157.3867;%voltaje de entrada, tiene 0° phi_V1=0; V=input('Ingrese el valor de la tension V2: ')
R=0; L=0*(1/w);%Inductancia de Z en H, L=0_Np Inductor C=1/(791.69*w);%Capacitancia de Z en F, C=inf_No Capacitor
%-------- DETECCIÓN DE ANGULO DE OPERACIÓN ----------- Lazo=0;%variable que indica que se vaia: 0=phi; 1=V phi_actual=10;%Medida Desfase actual
accion=0; vector_phi(1)=phi_actual;%primer valor vector de phi j=1;%Contador de pasos stop=0;%Permite iniciar la busqueda stop_aux=0;%Permite saber q aun no hay posible máximo %incremento=incremento1; %Empieza la busqueda a pasos largos
while stop==0
phi=vector_phi(j); Po_actual= Medir(fsw,Tsw,w,V1,phi_V1,R,L,C,V,phi) vector_Po(j)=Po_actual;%primer valor vector de Po
phi=vector_phi(j)+0.5; Po1= Medir(fsw,Tsw,w,V1,phi_V1,R,L,C,V,phi) phi=vector_phi(j)-0.5; Po2= Medir(fsw,Tsw,w,V1,phi_V1,R,L,C,V,phi) [accion_aux,accion, incremento1,
incremento2]=determinar(accion,Lazo,vector_Po(j),Po1,Po2);
if accion==0 stop=1;%ES MAXIMO,PARAR BUSQUEDA else j=j+1; phi=vector_phi(j-1)+incremento1 vector_phi(j)=phi; end
end
%***********GRAFICA Po vs phi******************* plot(vector_phi,vector_Po,'*-r') title('con V2 introducida por teclado, barrido en desfase') xlabel('Desfase Phi (V2 respecto V1)') ylabel('Potencia activa')
CHAPTER 8 APPENDIX A. MATLAB SCRIPTS
82 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
hold on Po1_MAX=vector_Po(j)%almacena la primera Po Maxima phi_MAX=vector_phi(j)%almacena el angulo de Po Maxima plot(phi_MAX,Po1_MAX,'o-k') %unica el punto máximo
%-------- DETECCIÓN DE VOLTAJE DE OPERACIÓN ----------- Lazo=1;%variable que indica que se vaia: 0=phi; 1=V %EL VALOR DE VOLTAJE INICIAL YA SE CONOCE, VARIABLE V phi=phi_MAX; V_actual=V; Po_actual= Po1_MAX;%inicia desde la primera potencia maxima vector_V(1)=V_actual;%primer valor vector de phi j=1;%Contador de pasos stop=0;%Permite iniciar la busqueda stop_aux=0;%Permite saber q aun no hay posible máximo incremento=incremento1; %Empieza la busqueda a pasos largos contador=0;
while stop==0
%**********REVISION POSIBLE MAXIMO************ %Determina si hay máximo o falso máximo V=vector_V(j)+0.05; Po1= Medir(fsw,Tsw,w,V1,phi_V1,R,L,C,V,phi) V=vector_V(j)-0.05; Po2= Medir(fsw,Tsw,w,V1,phi_V1,R,L,C,V,phi) [accion_aux,accion, incremento1,
incremento2]=determinar(accion,Lazo,vector_Po1(j),Po1,Po2);
if accion~=accionaux contador=contador+1; end
if contador>15 accion=0; end
if accion==0 stop=1;%ES MAXIMO,PARAR BUSQUEDA else if accion_aux==0%continuar buscando a pasos cortos(Máximo
cercano) incremento=incremento2; stop=0; stop_aux=0; V=vector_V(j); else incremento=incremento1;%continuar buscando a pasos
largos(Falso máximo) stop=0; stop_aux=0; V=vector_V(j); end end
end
%***********GRAFICA Po vs phi******************* figure
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plot(vector_V,vector_Po1,'*-r') title('con phi_MAX constanre, barrido en Voltaje') xlabel('V (V)') ylabel('Potencia activa') hold on Po2_MAX=vector_Po1(j)%almacena la primera Po Maxima V_MAX=vector_V(j)%almacena el angulo de Po Maxima plot(V_MAX,Po2_MAX,'o-k') %unica el punto máximo
Medir Fuction
function Po = Medir(fsw,Tsw,w,V1,phi_V1,R,L,C,V,phi)
tsim=num2str(4/fsw);%periodos para la simulación set_param('TFMMAT','StopTime',tsim) simOut = sim('TFMMAT','SaveOutput','on','OutputSaveName','Ja'); Po_aux=simOut.get('Po');%adquiere el valor de Potencia [m,n]=size(Po_aux); Po=Po_aux(m-1);
end
Determinar Function
function [accion_aux,accion,incremento1, incremento2] =
determinar(accion,Lazo,Po_actual,Po1,Po2) accion_aux=0;
if Po1>Po_actual && Po2<Po_actual accion=1; else if Po1<Po_actual && Po2>Po_actual accion=2; else if Po1>Po_actual && Po2>Po_actual accion_aux=1; accion=accion;
else if Po1<Po_actual && Po2<Po_actual accion=0; else accion=0; end end end end
switch accion case 1 if Lazo==0 incremento1=0.5; incremento2=0.1; else incremento1=1; incremento2=1; end
CHAPTER 8 APPENDIX A. MATLAB SCRIPTS
84 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
case 2 if Lazo==0 incremento1=-0.5; incremento2=-0.1; else incremento1=-1; incremento2=-1; end
case 0 incremento1=0; incremento2=0; end end
9 APPENDIX B. WURTEN COILS DATA
SHEETS
Dimensions: [mm]
Scale - 1:1,5
53,3
± 1,
1
40,7 ± 2
6,0 ref.
10,0 ± 21
2
53,3 ± 1,1 42,8 ± 2
6,5
max
.
Heat shrinkbleTubing (black)
Recommended Land Pattern: [mm]
Scale - 1:1,5
1 25,0 min.
O 2,0
Schematic:
Electrical PropertiesProperties Test conditions Value Unit Tol.Inductance 125 kHz/ 10 mA L 10 μH ±10%
Q-factor 125 kHz/ 10 mA Q 200
Rated Current ΔT = 40 K IR 9 A max.
Saturation Current ISAT 16 A typ.
DC Resistance @ 20°C RDC 0.028 Ω typ.
DC Resistance @ 20°C RDC 0.03 Ω max.
Self Resonant Frequency fres 11 MHz
General InformationProperties Value
It is recommeded that the temperature of the component does not exceed +105°C under worstcase conditions
Operating Temperature TOP -20 °C up to +105 °C
Storage Temperature (in originalpackaging) TS -20 °C up to +60 °C
Test conditions of Electrical Properties: 20°C, 33% RH if not specified differently
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308141SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
5353 001.001 Draft 2015-12-01 1/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Typical Inductance vs. Current Characteristics:
0.0
2.0
4.0
6.0
8.0
10.0
12.0
0.0 5.0 10.0 15.0 20.0
Ind
ucta
nce [
µH
]
Current [A]
Typical Inductance vs. Frequency Characteristics:
1
10
100
10 100 1000 10000
Ind
ucta
nce [
µH
]
Frequency [kHz]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308141SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
5353 001.001 Draft 2015-12-01 2/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Q-Factor vs. Frequency:
0
40
80
120
160
200
10 100 1000 10000
Q-f
ac
tor
Frequency [kHz]
Typical Temperature Rise vs. Current Characteristics:
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
0.0 2.0 4.0 6.0 8.0 10.0 12.0
Tem
pera
ture
Ris
e [
K]
Current [A]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308141SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
5353 001.001 Draft 2015-12-01 3/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Classification Wave Soldering Profile:Temperature
Time
Tp
tp
Ts maxTs typical
Ts min
First Wave
Preheat area Cool down area
Second Wave
typical temperature proceduremin temperature proceduremax temperature procedure
Classification Wave Soldering Profile:Profile Feature Pb-Free Assembly Sn-Pb AssemblyPreheat Temperature Min 1) Ts min 100 °C 100 °C
Preheat Temperature Typical Ts typical 120 °C 120 °C
Preheat Temperature Max Ts max 130 °C 130 °C
Preheat Time ts from Ts min to Ts max ts 70 seconds 70 seconds
Peak temperature Tp 250 °C - 260 °C 235 °C - 260 °C
Time of actual peak temperature tpmax. 10 secondsmax. 5 seconds each wave
max. 10 secondsmax. 5 seconds each wave
Ramp-down Rate, Min ~ 2 K/ second ~ 2 K/ second
Ramp-down Rate, Typical ~ 3.5 K/ second ~ 3.5 K/ second
Ramp-down Rate, Max ~ 5 K/ second ~ 5 K/ second
Time 25°C to 25°C 4 minutes 4 minutes
1) refer to EN61760-1:2006refer to EN 61760-1:2006
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308141SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
5353 001.001 Draft 2015-12-01 4/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Cautions & Warnings:The following conditions apply to all goods within the product series of WE-WPCC of Würth Elektronik eiSos GmbH & Co. KG:
General:All recommendations according to the general technical specifications of the data sheet have to be complied with.
The usage and operation of the product within ambient conditions, which probably alloy or harm the wire isolation, has to be avoided.
If the product is potted in customer applications, the potting material might shrink during and after hardening. The product is exposed to thepressure of the potting material with the effect that the core, wire and termination is possibly damaged by this pressure and so theelectrical as well as the mechanical characteristics are endangered to be affected. After the potting material is cured, the core, wire andtermination of the product have to be checked if any reduced electrical or mechanical functions or destructions have occurred.
The responsibility for the applicability of customer specific products and use in a particular customer design is always within the authority ofthe customer. All technical specifications for standard products do also apply to customer specific products.
Cleaning agents that are used to clean the customer application might damage or change the characteristics of the component, body, pinsor termination.
Direct mechanical impact to the product shall be prevented as the ferrite material of the core could flake or in the worst case it could break.
Product specific:
Follow all instructions mentioned in the data sheet, especially:
• The soldering profile has to be complied with according to the technical wave soldering specification, otherwise this will void thewarranty.
• Reflow soldering is not applicable. Wave soldering is recommended.• All products shall be used before the end of the period of 12 months based on the product date code, if not a 100% solderability can´t
be ensured.• Violation of the technical product specifications such as exceeding the nominal rated current will void the warranty.• Due to heavy weight of the component, strong forces and high accelerations might have the effect to damage the electrical connection
or to harm the circuit board and will void the warranty.
The general and product specific cautions comply with the state of the scientific and technical knowledge and are believed to be accurateand reliable; however, no responsibility is assumed for inaccuracies or incompleteness.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308141SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
5353 001.001 Draft 2015-12-01 5/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Important Notes
The following conditions apply to all goods within the product range of Würth ElektronikeiSos GmbH & Co. KG:
1. General Customer Responsibility
Some goods within the product range of Würth Elektronik eiSos GmbH & Co. KG contain statements regarding general suitability for certainapplication areas. These statements about suitability are based on our knowledge and experience of typical requirements concerning theareas, serve as general guidance and cannot be estimated as binding statements about the suitability for a customer application. Theresponsibility for the applicability and use in a particular customer design is always solely within the authority of the customer. Due to thisfact it is up to the customer to evaluate, where appropriate to investigate and decide whether the device with the specific productcharacteristics described in the product specification is valid and suitable for the respective customer application or not.
2. Customer Responsibility related to Specific, in particular Safety-Relevant Applications
It has to be clearly pointed out that the possibility of a malfunction of electronic components or failure before the end of the usual lifetimecannot be completely eliminated in the current state of the art, even if the products are operated within the range of the specifications.In certain customer applications requiring a very high level of safety and especially in customer applications in which the malfunction orfailure of an electronic component could endanger human life or health it must be ensured by most advanced technological aid of suitabledesign of the customer application that no injury or damage is caused to third parties in the event of malfunction or failure of an electroniccomponent. Therefore, customer is cautioned to verify that data sheets are current before placing orders. The current data sheets can bedownloaded at www.we-online.com.
3. Best Care and Attention
Any product-specific notes, cautions and warnings must be strictly observed. Any disregard will result in the loss of warranty.
4. Customer Support for Product Specifications
Some products within the product range may contain substances which are subject to restrictions in certain jurisdictions in order to servespecific technical requirements. Necessary information is available on request. In this case the field sales engineer or the internal salesperson in charge should be contacted who will be happy to support in this matter.
5. Product R&D
Due to constant product improvement product specifications may change from time to time. As a standard reporting procedure of theProduct Change Notification (PCN) according to the JEDEC-Standard inform about minor and major changes. In case of further queriesregarding the PCN, the field sales engineer or the internal sales person in charge should be contacted. The basic responsibility of the
customer as per Section 1 and 2 remains unaffected.
6. Product Life Cycle
Due to technical progress and economical evaluation we also reserve the right to discontinue production and delivery of products. As astandard reporting procedure of the Product Termination Notification (PTN) according to the JEDEC-Standard we will inform at an early stageabout inevitable product discontinuance. According to this we cannot guarantee that all products within our product range will always beavailable. Therefore it needs to be verified with the field sales engineer or the internal sales person in charge about the current productavailability expectancy before or when the product for application design-in disposal is considered. The approach named above does notapply in the case of individual agreements deviating from the foregoing for customer-specific products.
7. Property Rights
All the rights for contractual products produced by Würth Elektronik eiSos GmbH & Co. KG on the basis of ideas, development contracts aswell as models or templates that are subject to copyright, patent or commercial protection supplied to the customer will remain with WürthElektronik eiSos GmbH & Co. KG. Würth Elektronik eiSos GmbH & Co. KG does not warrant or represent that any license, either expressed orimplied, is granted under any patent right, copyright, mask work right, or other intellectual property right relating to any combination,application, or process in which Würth Elektronik eiSos GmbH & Co. KG components or services are used.
8. General Terms and Conditions
Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms and Conditions of WürthElektronik eiSos Group”, last version available at www.we-online.com.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308141SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
5353 001.001 Draft 2015-12-01 6/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Dimensions: [mm]
Scale - 1:1,6
2,0q
47,0
O50,0
± 1,
1O
15,0
± 0,
1O
5,0 ref.43,0 ± 2
18,0 6,0 ref.
10,0 ± 21
2
40,0 ± 248,0 ± 1,1
Heat shrinkableTubing (black)
3,2
max
.6,
0m
ax.
Recommended Land Pattern: [mm]
Scale - 1:1,5
1 25,0 min.
O 2,0
Schematic:
Electrical PropertiesProperties Test conditions Value Unit Tol.Inductance 125 kHz/ 10 mA L 24 μH ±10%
Q-factor 125 kHz/ 10 mA Q 180
Rated Current ΔT = 40 K IR 6 A max.
Saturation Current ISAT 10 A typ.
DC Resistance @ 20°C RDC 0.07 Ω typ.
DC Resistance @ 20°C RDC 0.1 Ω max.
Self Resonant Frequency fres 5 MHz
General InformationProperties Value
It is recommeded that the temperature of the component does not exceed +105°C under worstcase conditions
Operating Temperature TOP -20 °C up to +105 °C
Storage Temperature (in originalpackaging) TS -20 °C up to +60 °C
Test conditions of Electrical Properties: 20°C, 33% RH if not specified differently
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308100110SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 50 001.001 Draft 2015-12-01 1/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Typical Inductance vs. Current Characteristics:
0.0
5.0
10.0
15.0
20.0
25.0
30.0
0.0 2.0 4.0 6.0 8.0 10.0 12.0
Ind
ucta
nce [
µH
]
Current [A]
Typical Inductance vs. Frequency Characteristics:
1
10
100
10 100 1000 10000
Ind
ucta
nce [
µH
]
Frequency [kHz]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308100110SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 50 001.001 Draft 2015-12-01 2/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Q-Factor vs. Frequency:
0
40
80
120
160
200
240
10 100 1000
Q-f
ac
tor
Frequency [kHz]
Typical Temperature Rise vs. Current Characteristics:
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
0.0 2.0 4.0 6.0 8.0 10.0
Tem
pera
ture
Ris
e [
K]
Current [A]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308100110SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 50 001.001 Draft 2015-12-01 3/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Classification Wave Soldering Profile:Temperature
Time
Tp
tp
Ts maxTs typical
Ts min
First Wave
Preheat area Cool down area
Second Wave
typical temperature proceduremin temperature proceduremax temperature procedure
Classification Wave Soldering Profile:Profile Feature Pb-Free Assembly Sn-Pb AssemblyPreheat Temperature Min 1) Ts min 100 °C 100 °C
Preheat Temperature Typical Ts typical 120 °C 120 °C
Preheat Temperature Max Ts max 130 °C 130 °C
Preheat Time ts from Ts min to Ts max ts 70 seconds 70 seconds
Peak temperature Tp 250 °C - 260 °C 235 °C - 260 °C
Time of actual peak temperature tpmax. 10 secondsmax. 5 seconds each wave
max. 10 secondsmax. 5 seconds each wave
Ramp-down Rate, Min ~ 2 K/ second ~ 2 K/ second
Ramp-down Rate, Typical ~ 3.5 K/ second ~ 3.5 K/ second
Ramp-down Rate, Max ~ 5 K/ second ~ 5 K/ second
Time 25°C to 25°C 4 minutes 4 minutes
1) refer to EN61760-1:2006refer to EN 61760-1:2006
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308100110SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 50 001.001 Draft 2015-12-01 4/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Cautions & Warnings:The following conditions apply to all goods within the product series of WE-WPCC of Würth Elektronik eiSos GmbH & Co. KG:
General:All recommendations according to the general technical specifications of the data sheet have to be complied with.
The usage and operation of the product within ambient conditions, which probably alloy or harm the wire isolation, has to be avoided.
If the product is potted in customer applications, the potting material might shrink during and after hardening. The product is exposed to thepressure of the potting material with the effect that the core, wire and termination is possibly damaged by this pressure and so theelectrical as well as the mechanical characteristics are endangered to be affected. After the potting material is cured, the core, wire andtermination of the product have to be checked if any reduced electrical or mechanical functions or destructions have occurred.
The responsibility for the applicability of customer specific products and use in a particular customer design is always within the authority ofthe customer. All technical specifications for standard products do also apply to customer specific products.
Cleaning agents that are used to clean the customer application might damage or change the characteristics of the component, body, pinsor termination.
Direct mechanical impact to the product shall be prevented as the ferrite material of the core could flake or in the worst case it could break.
Product specific:
Follow all instructions mentioned in the data sheet, especially:
• The soldering profile has to be complied with according to the technical wave soldering specification, otherwise this will void thewarranty.
• Reflow soldering is not applicable. Wave soldering is recommended.• All products shall be used before the end of the period of 12 months based on the product date code, if not a 100% solderability can´t
be ensured.• Violation of the technical product specifications such as exceeding the nominal rated current will void the warranty.• Due to heavy weight of the component, strong forces and high accelerations might have the effect to damage the electrical connection
or to harm the circuit board and will void the warranty.
The general and product specific cautions comply with the state of the scientific and technical knowledge and are believed to be accurateand reliable; however, no responsibility is assumed for inaccuracies or incompleteness.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308100110SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 50 001.001 Draft 2015-12-01 5/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Important Notes
The following conditions apply to all goods within the product range of Würth ElektronikeiSos GmbH & Co. KG:
1. General Customer Responsibility
Some goods within the product range of Würth Elektronik eiSos GmbH & Co. KG contain statements regarding general suitability for certainapplication areas. These statements about suitability are based on our knowledge and experience of typical requirements concerning theareas, serve as general guidance and cannot be estimated as binding statements about the suitability for a customer application. Theresponsibility for the applicability and use in a particular customer design is always solely within the authority of the customer. Due to thisfact it is up to the customer to evaluate, where appropriate to investigate and decide whether the device with the specific productcharacteristics described in the product specification is valid and suitable for the respective customer application or not.
2. Customer Responsibility related to Specific, in particular Safety-Relevant Applications
It has to be clearly pointed out that the possibility of a malfunction of electronic components or failure before the end of the usual lifetimecannot be completely eliminated in the current state of the art, even if the products are operated within the range of the specifications.In certain customer applications requiring a very high level of safety and especially in customer applications in which the malfunction orfailure of an electronic component could endanger human life or health it must be ensured by most advanced technological aid of suitabledesign of the customer application that no injury or damage is caused to third parties in the event of malfunction or failure of an electroniccomponent. Therefore, customer is cautioned to verify that data sheets are current before placing orders. The current data sheets can bedownloaded at www.we-online.com.
3. Best Care and Attention
Any product-specific notes, cautions and warnings must be strictly observed. Any disregard will result in the loss of warranty.
4. Customer Support for Product Specifications
Some products within the product range may contain substances which are subject to restrictions in certain jurisdictions in order to servespecific technical requirements. Necessary information is available on request. In this case the field sales engineer or the internal salesperson in charge should be contacted who will be happy to support in this matter.
5. Product R&D
Due to constant product improvement product specifications may change from time to time. As a standard reporting procedure of theProduct Change Notification (PCN) according to the JEDEC-Standard inform about minor and major changes. In case of further queriesregarding the PCN, the field sales engineer or the internal sales person in charge should be contacted. The basic responsibility of the
customer as per Section 1 and 2 remains unaffected.
6. Product Life Cycle
Due to technical progress and economical evaluation we also reserve the right to discontinue production and delivery of products. As astandard reporting procedure of the Product Termination Notification (PTN) according to the JEDEC-Standard we will inform at an early stageabout inevitable product discontinuance. According to this we cannot guarantee that all products within our product range will always beavailable. Therefore it needs to be verified with the field sales engineer or the internal sales person in charge about the current productavailability expectancy before or when the product for application design-in disposal is considered. The approach named above does notapply in the case of individual agreements deviating from the foregoing for customer-specific products.
7. Property Rights
All the rights for contractual products produced by Würth Elektronik eiSos GmbH & Co. KG on the basis of ideas, development contracts aswell as models or templates that are subject to copyright, patent or commercial protection supplied to the customer will remain with WürthElektronik eiSos GmbH & Co. KG. Würth Elektronik eiSos GmbH & Co. KG does not warrant or represent that any license, either expressed orimplied, is granted under any patent right, copyright, mask work right, or other intellectual property right relating to any combination,application, or process in which Würth Elektronik eiSos GmbH & Co. KG components or services are used.
8. General Terms and Conditions
Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms and Conditions of WürthElektronik eiSos Group”, last version available at www.we-online.com.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308100110SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 50 001.001 Draft 2015-12-01 6/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Dimensions: [mm]
Scale - 1:1
Heat shrinkableTubing (black)
2,8
max
.
20,5 max. 49,0 ± 3,0
10,0 ± 2,0
6,0 ref.
Recommended Land Pattern: [mm]
Scale - 1:1,5
1 25,0 min.
O 2,0
Schematic:
Electrical PropertiesProperties Test conditions Value Unit Tol.Inductance 125 kHz/ 10 mA L 3.3 μH ±10%
Q-factor 125 kHz/ 10 mA Q 30
Rated Current ΔT = 40 K IR 3 A max.
Saturation Current ISAT 6 A typ.
DC Resistance @ 20°C RDC 0.06 Ω typ.
DC Resistance @ 20°C RDC 0.083 Ω max.
Self ResonantFrequency fres 20 MHz
General InformationIt is recommeded that the temperature of the component does not exceed +105°C under worst
case conditions
Operating Temperature TOP -20 °C up to +105 °C
Storage Temperature (inoriginal packaging) TS -20 °C up to +60 °C
Test conditions of Electrical Properties: 20°C, 33% RH if not specified differently
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
SSt CSo DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308101105SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 20 001.000 Draft 2016-03-17 eiSos 1/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Typical Inductance vs. Current Characteristics:
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0
Ind
ucta
nce [
µH
]
Current [A]
Typical Inductance vs. Frequency Characteristics:
1
10
100
10 100 1000 10000 100000
Ind
ucta
nce [
µH
]
Frequency [kHz]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
SSt CSo DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308101105SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 20 001.000 Draft 2016-03-17 eiSos 2/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Q-Factor vs. Frequency:
0
20
40
60
80
100
120
10 100 1000 10000
Q-f
ac
tor
Frequency [kHz]
Typical Temperature Rise vs. Current Characteristics:
0.0
10.0
20.0
30.0
40.0
50.0
60.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Tem
pera
ture
Ris
e [
K]
Current [A]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
SSt CSo DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308101105SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 20 001.000 Draft 2016-03-17 eiSos 3/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Classification Wave Soldering Profile:Temperature
Time
Tp
tp
Ts maxTs typical
Ts min
First Wave
Preheat area Cool down area
Second Wave
typical temperature proceduremin temperature proceduremax temperature procedure
Classification Wave Soldering Profile:Profile Feature Pb-Free Assembly Sn-Pb AssemblyPreheat Temperature Min Ts min 100 °C 100 °C
Preheat Temperature Typical Ts typical 120 °C 120 °C
Preheat Temperature Max Ts max 130 °C 130 °C
Preheat Time ts from Ts min to Ts max ts 70 seconds 70 seconds
Peak temperature Tp 250 °C - 260 °C 235 °C - 260 °C
Time of actual peak temperature tpmax. 10 secondsmax. 5 seconds each wave
max. 10 secondsmax. 5 seconds each wave
Ramp-down Rate, Min ~ 2 K/ second ~ 2 K/ second
Ramp-down Rate, Typical ~ 3.5 K/ second ~ 3.5 K/ second
Ramp-down Rate, Max ~ 5 K/ second ~ 5 K/ second
Time 25°C to 25°C 4 minutes 4 minutes
refer to EN61760-1:2006
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
SSt CSo DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308101105SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 20 001.000 Draft 2016-03-17 eiSos 4/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Cautions & Warnings:The following conditions apply to all goods within the product series of WE-WPCC of Würth Elektronik eiSos GmbH & Co. KG:
General:All recommendations according to the general technical specifications of the data sheet have to be complied with.
The usage and operation of the product within ambient conditions, which probably alloy or harm the wire isolation, has to be avoided.
If the product is potted in customer applications, the potting material might shrink during and after hardening. The product is exposed to thepressure of the potting material with the effect that the core, wire and termination is possibly damaged by this pressure and so theelectrical as well as the mechanical characteristics are endangered to be affected. After the potting material is cured, the core, wire andtermination of the product have to be checked if any reduced electrical or mechanical functions or destructions have occurred.
The responsibility for the applicability of customer specific products and use in a particular customer design is always within the authority ofthe customer. All technical specifications for standard products do also apply to customer specific products.
Cleaning agents that are used to clean the customer application might damage or change the characteristics of the component, body, pinsor termination.
Direct mechanical impact to the product shall be prevented as the ferrite material of the core could flake or in the worst case it could break.
Product specific:
Follow all instructions mentioned in the data sheet, especially:
• The soldering profile has to be complied with according to the technical wave soldering specification, otherwise this will void thewarranty.
• Reflow soldering is not applicable. Wave soldering is recommended.• All products shall be used before the end of the period of 12 months based on the product date code, if not a 100% solderability can´t
be ensured.• Violation of the technical product specifications such as exceeding the nominal rated current will void the warranty.• Due to heavy weight of the component, strong forces and high accelerations might have the effect to damage the electrical connection
or to harm the circuit board and will void the warranty.
The general and product specific cautions comply with the state of the scientific and technical knowledge and are believed to be accurateand reliable; however, no responsibility is assumed for inaccuracies or incompleteness.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
SSt CSo DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308101105SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 20 001.000 Draft 2016-03-17 eiSos 5/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Important Notes
The following conditions apply to all goods within the product range of Würth ElektronikeiSos GmbH & Co. KG:
1. General Customer Responsibility
Some goods within the product range of Würth Elektronik eiSos GmbH & Co. KG contain statements regarding general suitability for certainapplication areas. These statements about suitability are based on our knowledge and experience of typical requirements concerning theareas, serve as general guidance and cannot be estimated as binding statements about the suitability for a customer application. Theresponsibility for the applicability and use in a particular customer design is always solely within the authority of the customer. Due to thisfact it is up to the customer to evaluate, where appropriate to investigate and decide whether the device with the specific productcharacteristics described in the product specification is valid and suitable for the respective customer application or not.
2. Customer Responsibility related to Specific, in particular Safety-Relevant Applications
It has to be clearly pointed out that the possibility of a malfunction of electronic components or failure before the end of the usual lifetimecannot be completely eliminated in the current state of the art, even if the products are operated within the range of the specifications.In certain customer applications requiring a very high level of safety and especially in customer applications in which the malfunction orfailure of an electronic component could endanger human life or health it must be ensured by most advanced technological aid of suitabledesign of the customer application that no injury or damage is caused to third parties in the event of malfunction or failure of an electroniccomponent. Therefore, customer is cautioned to verify that data sheets are current before placing orders. The current data sheets can bedownloaded at www.we-online.com.
3. Best Care and Attention
Any product-specific notes, cautions and warnings must be strictly observed. Any disregard will result in the loss of warranty.
4. Customer Support for Product Specifications
Some products within the product range may contain substances which are subject to restrictions in certain jurisdictions in order to servespecific technical requirements. Necessary information is available on request. In this case the field sales engineer or the internal salesperson in charge should be contacted who will be happy to support in this matter.
5. Product R&D
Due to constant product improvement product specifications may change from time to time. As a standard reporting procedure of theProduct Change Notification (PCN) according to the JEDEC-Standard inform about minor and major changes. In case of further queriesregarding the PCN, the field sales engineer or the internal sales person in charge should be contacted. The basic responsibility of the
customer as per Section 1 and 2 remains unaffected.
6. Product Life Cycle
Due to technical progress and economical evaluation we also reserve the right to discontinue production and delivery of products. As astandard reporting procedure of the Product Termination Notification (PTN) according to the JEDEC-Standard we will inform at an early stageabout inevitable product discontinuance. According to this we cannot guarantee that all products within our product range will always beavailable. Therefore it needs to be verified with the field sales engineer or the internal sales person in charge about the current productavailability expectancy before or when the product for application design-in disposal is considered. The approach named above does notapply in the case of individual agreements deviating from the foregoing for customer-specific products.
7. Property Rights
All the rights for contractual products produced by Würth Elektronik eiSos GmbH & Co. KG on the basis of ideas, development contracts aswell as models or templates that are subject to copyright, patent or commercial protection supplied to the customer will remain with WürthElektronik eiSos GmbH & Co. KG. Würth Elektronik eiSos GmbH & Co. KG does not warrant or represent that any license, either expressed orimplied, is granted under any patent right, copyright, mask work right, or other intellectual property right relating to any combination,application, or process in which Würth Elektronik eiSos GmbH & Co. KG components or services are used.
8. General Terms and Conditions
Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms and Conditions of WürthElektronik eiSos Group”, last version available at www.we-online.com.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
SSt CSo DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Transmitter Coil ORDER CODE
760308101105SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 20 001.000 Draft 2016-03-17 eiSos 6/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Dimensions: [mm]
Scale - 2:1
3,0
5,0 ± 2,0
25,0 ± 2,017,0 ± 0,3O
detail A
0,82
±0,2
Copper Coil
Release Paper
Doublefaced Adhesive Tape
Ferrite Sheet
PET
Glue
A
Recommended Hole Pattern: [mm]
1 22,0 min.
O 1,0
Scale - 1:1,5
Schematic:
Electrical PropertiesProperties Test conditions Value Unit Tol.Inductance 125 kHz/ 10 mA L 12.6 μH ±10%
Q-factor 125 kHz/ 10 mA Q 20 typ.
Rated Current ΔT = 40 K IR 1.1 A max.
Saturation Current ISAT 2.5 A typ.
DC Resistance @ 20°C RDC 0.27 Ω typ.
DC Resistance @ 20°C RDC 0.34 Ω max.
Self Resonant Frequency fres 19 MHz
General InformationProperties Value
It is recommeded that the temperature of the component does not exceed +105°C under worstcase conditions
Operating Temperature TOP -20 °C up to +105 °C
Storage Temperature (in originalpackaging) TS -20 °C up to +60 °C
Test conditions of Electrical Properties: 20°C, 33% RH if not specified differently
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101220SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 17 001.001 Draft 2015-12-01 1/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Typical Inductance vs. Current Characteristics:
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0
Ind
ucta
nce [
µH
]
Current [A]
Typical Inductance vs. Frequency Characteristics:
1
10
100
1000
10 100 1000 10000 100000
Ind
ucta
nce [
µH
]
Frequency [kHz]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101220SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 17 001.001 Draft 2015-12-01 2/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Q-Factor vs. Frequency:
0
10
20
30
40
10 100 1000 10000
Q-f
ac
tor
Frequency [kHz]
Typical Temperature Rise vs. Current Characteristics:
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
0.0 0.3 0.6 0.9 1.2 1.5 1.8
Tem
pera
ture
Ris
e [
K]
Current [A]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101220SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 17 001.001 Draft 2015-12-01 3/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Classification Wave Soldering Profile:Temperature
Time
Tp
tp
Ts maxTs typical
Ts min
First Wave
Preheat area Cool down area
Second Wave
typical temperature proceduremin temperature proceduremax temperature procedure
Classification Wave Soldering Profile:Profile Feature Pb-Free Assembly Sn-Pb AssemblyPreheat Temperature Min 1) Ts min 100 °C 100 °C
Preheat Temperature Typical Ts typical 120 °C 120 °C
Preheat Temperature Max Ts max 130 °C 130 °C
Preheat Time ts from Ts min to Ts max ts 70 seconds 70 seconds
Peak temperature Tp 250 °C - 260 °C 235 °C - 260 °C
Time of actual peak temperature tpmax. 10 secondsmax. 5 seconds each wave
max. 10 secondsmax. 5 seconds each wave
Ramp-down Rate, Min ~ 2 K/ second ~ 2 K/ second
Ramp-down Rate, Typical ~ 3.5 K/ second ~ 3.5 K/ second
Ramp-down Rate, Max ~ 5 K/ second ~ 5 K/ second
Time 25°C to 25°C 4 minutes 4 minutes
1) refer to EN61760-1:2006refer to EN 61760-1:2006
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101220SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 17 001.001 Draft 2015-12-01 4/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Cautions and Warnings:
The following conditions apply to all goods within the product series of WE-WPCC ofWürth Elektronik eiSos GmbH & Co. KG:
General:
All recommendations according to the general technical specifications of the data sheet have to be complied with.
The usage and operation of the product within ambient conditions, which probably alloy or harm the wire isolation, has to be avoided.
If the product is potted in customer applications, the potting material might shrink during and after hardening. The product is exposed to thepressure of the potting material with the effect that the core, wire and termination is possibly damaged by this pressure and so theelectrical as well as the mechanical characteristics are endangered to be affected. After the potting material is cured, the core, wire andtermination of the product have to be checked if any reduced electrical or mechanical functions or destructions have occurred.
The responsibility for the applicability of customer specific products and use in a particular customer design is always within the authority ofthe customer. All technical specifications for standard products do also apply to customer specific products.
Cleaning agents that are used to clean the customer application might damage or change the characteristics of the component, body, pinsor termination.
Direct mechanical impact to the product shall be prevented as the core material could flake or in the worst case could break.
Product specific:
Follow all instructions mentioned in the data sheet, especially:
• The soldering profile has to be complied with according to the technical reflow soldering specification, otherwise this will void thewarranty.
• Reflow soldering is not applicable. Wave soldering is recommended.• All products shall be used before the end of the period of 12 months based on the product date code, if not a 100% solderability can´t
be ensured.• Violation of the technical product specifications such as exceeding the nominal rated current will void the warranty.• Due to heavy weight of the component, strong forces and high accelerations might have the effect to damage the electrical connection
or to harm the circuit board and will void the warranty.
The general and product specific cautions comply with the state of the scientific and technical knowledge and are believed to be accurateand reliable; however, no responsibility is assumed for inaccuracies or incompleteness.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101220SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 17 001.001 Draft 2015-12-01 5/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Important Notes
The following conditions apply to all goods within the product range of Würth ElektronikeiSos GmbH & Co. KG:
1. General Customer Responsibility
Some goods within the product range of Würth Elektronik eiSos GmbH & Co. KG contain statements regarding general suitability for certainapplication areas. These statements about suitability are based on our knowledge and experience of typical requirements concerning theareas, serve as general guidance and cannot be estimated as binding statements about the suitability for a customer application. Theresponsibility for the applicability and use in a particular customer design is always solely within the authority of the customer. Due to thisfact it is up to the customer to evaluate, where appropriate to investigate and decide whether the device with the specific productcharacteristics described in the product specification is valid and suitable for the respective customer application or not.
2. Customer Responsibility related to Specific, in particular Safety-Relevant Applications
It has to be clearly pointed out that the possibility of a malfunction of electronic components or failure before the end of the usual lifetimecannot be completely eliminated in the current state of the art, even if the products are operated within the range of the specifications.In certain customer applications requiring a very high level of safety and especially in customer applications in which the malfunction orfailure of an electronic component could endanger human life or health it must be ensured by most advanced technological aid of suitabledesign of the customer application that no injury or damage is caused to third parties in the event of malfunction or failure of an electroniccomponent. Therefore, customer is cautioned to verify that data sheets are current before placing orders. The current data sheets can bedownloaded at www.we-online.com.
3. Best Care and Attention
Any product-specific notes, cautions and warnings must be strictly observed. Any disregard will result in the loss of warranty.
4. Customer Support for Product Specifications
Some products within the product range may contain substances which are subject to restrictions in certain jurisdictions in order to servespecific technical requirements. Necessary information is available on request. In this case the field sales engineer or the internal salesperson in charge should be contacted who will be happy to support in this matter.
5. Product R&D
Due to constant product improvement product specifications may change from time to time. As a standard reporting procedure of theProduct Change Notification (PCN) according to the JEDEC-Standard inform about minor and major changes. In case of further queriesregarding the PCN, the field sales engineer or the internal sales person in charge should be contacted. The basic responsibility of the
customer as per Section 1 and 2 remains unaffected.
6. Product Life Cycle
Due to technical progress and economical evaluation we also reserve the right to discontinue production and delivery of products. As astandard reporting procedure of the Product Termination Notification (PTN) according to the JEDEC-Standard we will inform at an early stageabout inevitable product discontinuance. According to this we cannot guarantee that all products within our product range will always beavailable. Therefore it needs to be verified with the field sales engineer or the internal sales person in charge about the current productavailability expectancy before or when the product for application design-in disposal is considered. The approach named above does notapply in the case of individual agreements deviating from the foregoing for customer-specific products.
7. Property Rights
All the rights for contractual products produced by Würth Elektronik eiSos GmbH & Co. KG on the basis of ideas, development contracts aswell as models or templates that are subject to copyright, patent or commercial protection supplied to the customer will remain with WürthElektronik eiSos GmbH & Co. KG. Würth Elektronik eiSos GmbH & Co. KG does not warrant or represent that any license, either expressed orimplied, is granted under any patent right, copyright, mask work right, or other intellectual property right relating to any combination,application, or process in which Würth Elektronik eiSos GmbH & Co. KG components or services are used.
8. General Terms and Conditions
Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms and Conditions of WürthElektronik eiSos Group”, last version available at www.we-online.com.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101220SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 17 001.001 Draft 2015-12-01 6/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Dimensions: [mm]
Scale - 3:1
5 ±2,0
6,0 ± 0,3 25,0 ±2,0
2,5
2,0
max
. Copper Coil
Epoxy
PET
Ferrite Sheet
Adhesive Tape
Release Paper
detail A
Release Tape
A
Recommended Hole Pattern: [mm]
1 22,0 min.
O 1,0
Scale - 1:1,5
Schematic:
Electrical PropertiesProperties Test conditions Value Unit Tol.Inductance 125 kHz/ 10 mA L 7.2 μH ±10%
Q-factor 125 kHz/ 10 mA Q 10 typ.
Rated Current ΔT = 40 K IR 0.5 A max.
Saturation Current ISAT 1 A typ.
DC Resistance @ 20°C RDC 0.4 Ω typ.
DC Resistance @ 20°C RDC 0.44 Ω max.
Self Resonant Frequency fres 32 MHz
General InformationProperties Value
It is recommeded that the temperature of the component does not exceed +105°C under worstcase conditions
Operating Temperature TOP -20 °C up to +105 °C
Storage Temperature (in originalpackaging) TS -20 °C up to +60 °C
Test conditions of Electrical Properties: 20°C, 33% RH if not specified differently
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101216SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 6 001.000 Draft 2015-12-10 1/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Typical Inductance vs. Current Characteristics:
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
0,0 0,2 0,4 0,6 0,8 1,0 1,2
Ind
ucta
nce [
µH
]
Current [A]
Typical Inductance vs. Frequency Characteristics:
1
10
100
1000
10 100 1000 10000 100000
Ind
ucta
nce [
µH
]
Frequency [kHz]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101216SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 6 001.000 Draft 2015-12-10 2/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Q-Factor vs. Frequency:
0
10
20
10 100 1000 10000
Q-f
ac
tor
Frequency [kHz]
Typical Temperature Rise vs. Current Characteristics:
0.0
10.0
20.0
30.0
40.0
50.0
0.0 0.2 0.4 0.6 0.8 1.0
Tem
pera
ture
Ris
e [
K]
Current [A]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101216SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 6 001.000 Draft 2015-12-10 3/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Classification Wave Soldering Profile:Temperature
Time
Tp
tp
Ts maxTs typical
Ts min
First Wave
Preheat area Cool down area
Second Wave
typical temperature proceduremin temperature proceduremax temperature procedure
Classification Wave Soldering Profile:Profile Feature Pb-Free Assembly Sn-Pb AssemblyPreheat Temperature Min 1) Ts min 100 °C 100 °C
Preheat Temperature Typical Ts typical 120 °C 120 °C
Preheat Temperature Max Ts max 130 °C 130 °C
Preheat Time ts from Ts min to Ts max ts 70 seconds 70 seconds
Peak temperature Tp 250 °C - 260 °C 235 °C - 260 °C
Time of actual peak temperature tpmax. 10 secondsmax. 5 seconds each wave
max. 10 secondsmax. 5 seconds each wave
Ramp-down Rate, Min ~ 2 K/ second ~ 2 K/ second
Ramp-down Rate, Typical ~ 3.5 K/ second ~ 3.5 K/ second
Ramp-down Rate, Max ~ 5 K/ second ~ 5 K/ second
Time 25°C to 25°C 4 minutes 4 minutes
1) refer to EN61760-1:2006refer to EN 61760-1:2006
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101216SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 6 001.000 Draft 2015-12-10 4/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Cautions and Warnings:
The following conditions apply to all goods within the product series of WE-WPCC ofWürth Elektronik eiSos GmbH & Co. KG:
General:
All recommendations according to the general technical specifications of the data sheet have to be complied with.
The usage and operation of the product within ambient conditions, which probably alloy or harm the wire isolation, has to be avoided.
If the product is potted in customer applications, the potting material might shrink during and after hardening. The product is exposed to thepressure of the potting material with the effect that the core, wire and termination is possibly damaged by this pressure and so theelectrical as well as the mechanical characteristics are endangered to be affected. After the potting material is cured, the core, wire andtermination of the product have to be checked if any reduced electrical or mechanical functions or destructions have occurred.
The responsibility for the applicability of customer specific products and use in a particular customer design is always within the authority ofthe customer. All technical specifications for standard products do also apply to customer specific products.
Cleaning agents that are used to clean the customer application might damage or change the characteristics of the component, body, pinsor termination.
Direct mechanical impact to the product shall be prevented as the core material could flake or in the worst case could break.
Product specific:
Follow all instructions mentioned in the data sheet, especially:
• The soldering profile has to be complied with according to the technical reflow soldering specification, otherwise this will void thewarranty.
• Reflow soldering is not applicable. Wave soldering is recommended.• All products shall be used before the end of the period of 12 months based on the product date code, if not a 100% solderability can´t
be ensured.• Violation of the technical product specifications such as exceeding the nominal rated current will void the warranty.• Due to heavy weight of the component, strong forces and high accelerations might have the effect to damage the electrical connection
or to harm the circuit board and will void the warranty.
The general and product specific cautions comply with the state of the scientific and technical knowledge and are believed to be accurateand reliable; however, no responsibility is assumed for inaccuracies or incompleteness.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101216SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 6 001.000 Draft 2015-12-10 5/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Important Notes
The following conditions apply to all goods within the product range of Würth ElektronikeiSos GmbH & Co. KG:
1. General Customer Responsibility
Some goods within the product range of Würth Elektronik eiSos GmbH & Co. KG contain statements regarding general suitability for certainapplication areas. These statements about suitability are based on our knowledge and experience of typical requirements concerning theareas, serve as general guidance and cannot be estimated as binding statements about the suitability for a customer application. Theresponsibility for the applicability and use in a particular customer design is always solely within the authority of the customer. Due to thisfact it is up to the customer to evaluate, where appropriate to investigate and decide whether the device with the specific productcharacteristics described in the product specification is valid and suitable for the respective customer application or not.
2. Customer Responsibility related to Specific, in particular Safety-Relevant Applications
It has to be clearly pointed out that the possibility of a malfunction of electronic components or failure before the end of the usual lifetimecannot be completely eliminated in the current state of the art, even if the products are operated within the range of the specifications.In certain customer applications requiring a very high level of safety and especially in customer applications in which the malfunction orfailure of an electronic component could endanger human life or health it must be ensured by most advanced technological aid of suitabledesign of the customer application that no injury or damage is caused to third parties in the event of malfunction or failure of an electroniccomponent. Therefore, customer is cautioned to verify that data sheets are current before placing orders. The current data sheets can bedownloaded at www.we-online.com.
3. Best Care and Attention
Any product-specific notes, cautions and warnings must be strictly observed. Any disregard will result in the loss of warranty.
4. Customer Support for Product Specifications
Some products within the product range may contain substances which are subject to restrictions in certain jurisdictions in order to servespecific technical requirements. Necessary information is available on request. In this case the field sales engineer or the internal salesperson in charge should be contacted who will be happy to support in this matter.
5. Product R&D
Due to constant product improvement product specifications may change from time to time. As a standard reporting procedure of theProduct Change Notification (PCN) according to the JEDEC-Standard inform about minor and major changes. In case of further queriesregarding the PCN, the field sales engineer or the internal sales person in charge should be contacted. The basic responsibility of the
customer as per Section 1 and 2 remains unaffected.
6. Product Life Cycle
Due to technical progress and economical evaluation we also reserve the right to discontinue production and delivery of products. As astandard reporting procedure of the Product Termination Notification (PTN) according to the JEDEC-Standard we will inform at an early stageabout inevitable product discontinuance. According to this we cannot guarantee that all products within our product range will always beavailable. Therefore it needs to be verified with the field sales engineer or the internal sales person in charge about the current productavailability expectancy before or when the product for application design-in disposal is considered. The approach named above does notapply in the case of individual agreements deviating from the foregoing for customer-specific products.
7. Property Rights
All the rights for contractual products produced by Würth Elektronik eiSos GmbH & Co. KG on the basis of ideas, development contracts aswell as models or templates that are subject to copyright, patent or commercial protection supplied to the customer will remain with WürthElektronik eiSos GmbH & Co. KG. Würth Elektronik eiSos GmbH & Co. KG does not warrant or represent that any license, either expressed orimplied, is granted under any patent right, copyright, mask work right, or other intellectual property right relating to any combination,application, or process in which Würth Elektronik eiSos GmbH & Co. KG components or services are used.
8. General Terms and Conditions
Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms and Conditions of WürthElektronik eiSos Group”, last version available at www.we-online.com.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308101216SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
Ø 6 001.000 Draft 2015-12-10 6/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Dimensions: [mm]
40 ±0,3
40±0
,3
detail B
0,45
2x O
5 ref.
0,9
ref.
5re
f.
25u1
1,2
±0,3
with
adh
esiv
e ta
pe
B
Scale - 1:1,5
Recommended Hole Pattern: [mm]
1 22,0 min.
O 1,0
Scale - 1:1,5
Schematic:
Electrical PropertiesProperties Test conditions Value Unit Tol.Inductance 125 kHz/ 10 mA L 8 μH ±10%
Q-factor 125 kHz/ 10 mA Q 30 typ.
Rated Current ΔT = 40 K IR 5 A max.
Saturation Current ISAT 10 A typ.
DC Resistance @ 20°C RDC 0.06 Ω typ.
DC Resistance @ 20°C RDC 0.08 Ω max.
Self Resonant Frequency fres 16 MHz
General InformationProperties Value
It is recommeded that the temperature of the component does not exceed +105°C under worstcase conditions
Operating Temperature TOP -20 °C up to +105 °C
Storage Temperature (in originalpackaging) TS -20 °C up to +60 °C
Test conditions of Electrical Properties: 20°C, 33% RH if not specified differently
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308102207SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
4040 001.001 Draft 2015-12-01 1/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Typical Inductance vs. Current Characteristics:
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
0.0 2.0 4.0 6.0 8.0 10.0 12.0
Ind
ucta
nce [
µH
]
Current [A]
Typical Inductance vs. Frequency Characteristics:
1
10
100
10 100 1000 10000 100000
Ind
ucta
nce [
µH
]
Frequency [kHz]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308102207SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
4040 001.001 Draft 2015-12-01 2/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Q-factor vs. Frequency:
0
20
40
10 100 1000
Q-f
acto
r
Frequency [kHz]
Typical Temperature Rise vs. Current Characteristics:
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
0.0 1.0 2.0 3.0 4.0 5.0 6.0
Tem
pera
ture
Ris
e [
K]
Current [A]
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308102207SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
4040 001.001 Draft 2015-12-01 3/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Classification Wave Soldering Profile:Temperature
Time
Tp
tp
Ts maxTs typical
Ts min
First Wave
Preheat area Cool down area
Second Wave
typical temperature proceduremin temperature proceduremax temperature procedure
Classification Wave Soldering Profile:Profile Feature Pb-Free Assembly Sn-Pb AssemblyPreheat Temperature Min 1) Ts min 100 °C 100 °C
Preheat Temperature Typical Ts typical 120 °C 120 °C
Preheat Temperature Max Ts max 130 °C 130 °C
Preheat Time ts from Ts min to Ts max ts 70 seconds 70 seconds
Peak temperature Tp 250 °C - 260 °C 235 °C - 260 °C
Time of actual peak temperature tpmax. 10 secondsmax. 5 seconds each wave
max. 10 secondsmax. 5 seconds each wave
Ramp-down Rate, Min ~ 2 K/ second ~ 2 K/ second
Ramp-down Rate, Typical ~ 3.5 K/ second ~ 3.5 K/ second
Ramp-down Rate, Max ~ 5 K/ second ~ 5 K/ second
Time 25°C to 25°C 4 minutes 4 minutes
1) refer to EN61760-1:2006refer to EN 61760-1:2006
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308102207SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
4040 001.001 Draft 2015-12-01 4/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Cautions and Warnings:
The following conditions apply to all goods within the product series of WE-WPCC ofWürth Elektronik eiSos GmbH & Co. KG:
General:
All recommendations according to the general technical specifications of the data sheet have to be complied with.
The usage and operation of the product within ambient conditions, which probably alloy or harm the wire isolation, has to be avoided.
If the product is potted in customer applications, the potting material might shrink during and after hardening. The product is exposed to thepressure of the potting material with the effect that the core, wire and termination is possibly damaged by this pressure and so theelectrical as well as the mechanical characteristics are endangered to be affected. After the potting material is cured, the core, wire andtermination of the product have to be checked if any reduced electrical or mechanical functions or destructions have occurred.
The responsibility for the applicability of customer specific products and use in a particular customer design is always within the authority ofthe customer. All technical specifications for standard products do also apply to customer specific products.
Cleaning agents that are used to clean the customer application might damage or change the characteristics of the component, body, pinsor termination.
Direct mechanical impact to the product shall be prevented as the core material could flake or in the worst case could break.
Product specific:
Follow all instructions mentioned in the data sheet, especially:
• The soldering profile has to be complied with according to the technical reflow soldering specification, otherwise this will void thewarranty.
• Reflow soldering is not applicable. Wave soldering is recommended.• All products shall be used before the end of the period of 12 months based on the product date code, if not a 100% solderability can´t
be ensured.• Violation of the technical product specifications such as exceeding the nominal rated current will void the warranty.• Due to heavy weight of the component, strong forces and high accelerations might have the effect to damage the electrical connection
or to harm the circuit board and will void the warranty.
The general and product specific cautions comply with the state of the scientific and technical knowledge and are believed to be accurateand reliable; however, no responsibility is assumed for inaccuracies or incompleteness.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308102207SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
4040 001.001 Draft 2015-12-01 5/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
Important Notes
The following conditions apply to all goods within the product range of Würth ElektronikeiSos GmbH & Co. KG:
1. General Customer Responsibility
Some goods within the product range of Würth Elektronik eiSos GmbH & Co. KG contain statements regarding general suitability for certainapplication areas. These statements about suitability are based on our knowledge and experience of typical requirements concerning theareas, serve as general guidance and cannot be estimated as binding statements about the suitability for a customer application. Theresponsibility for the applicability and use in a particular customer design is always solely within the authority of the customer. Due to thisfact it is up to the customer to evaluate, where appropriate to investigate and decide whether the device with the specific productcharacteristics described in the product specification is valid and suitable for the respective customer application or not.
2. Customer Responsibility related to Specific, in particular Safety-Relevant Applications
It has to be clearly pointed out that the possibility of a malfunction of electronic components or failure before the end of the usual lifetimecannot be completely eliminated in the current state of the art, even if the products are operated within the range of the specifications.In certain customer applications requiring a very high level of safety and especially in customer applications in which the malfunction orfailure of an electronic component could endanger human life or health it must be ensured by most advanced technological aid of suitabledesign of the customer application that no injury or damage is caused to third parties in the event of malfunction or failure of an electroniccomponent. Therefore, customer is cautioned to verify that data sheets are current before placing orders. The current data sheets can bedownloaded at www.we-online.com.
3. Best Care and Attention
Any product-specific notes, cautions and warnings must be strictly observed. Any disregard will result in the loss of warranty.
4. Customer Support for Product Specifications
Some products within the product range may contain substances which are subject to restrictions in certain jurisdictions in order to servespecific technical requirements. Necessary information is available on request. In this case the field sales engineer or the internal salesperson in charge should be contacted who will be happy to support in this matter.
5. Product R&D
Due to constant product improvement product specifications may change from time to time. As a standard reporting procedure of theProduct Change Notification (PCN) according to the JEDEC-Standard inform about minor and major changes. In case of further queriesregarding the PCN, the field sales engineer or the internal sales person in charge should be contacted. The basic responsibility of the
customer as per Section 1 and 2 remains unaffected.
6. Product Life Cycle
Due to technical progress and economical evaluation we also reserve the right to discontinue production and delivery of products. As astandard reporting procedure of the Product Termination Notification (PTN) according to the JEDEC-Standard we will inform at an early stageabout inevitable product discontinuance. According to this we cannot guarantee that all products within our product range will always beavailable. Therefore it needs to be verified with the field sales engineer or the internal sales person in charge about the current productavailability expectancy before or when the product for application design-in disposal is considered. The approach named above does notapply in the case of individual agreements deviating from the foregoing for customer-specific products.
7. Property Rights
All the rights for contractual products produced by Würth Elektronik eiSos GmbH & Co. KG on the basis of ideas, development contracts aswell as models or templates that are subject to copyright, patent or commercial protection supplied to the customer will remain with WürthElektronik eiSos GmbH & Co. KG. Würth Elektronik eiSos GmbH & Co. KG does not warrant or represent that any license, either expressed orimplied, is granted under any patent right, copyright, mask work right, or other intellectual property right relating to any combination,application, or process in which Würth Elektronik eiSos GmbH & Co. KG components or services are used.
8. General Terms and Conditions
Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms and Conditions of WürthElektronik eiSos Group”, last version available at www.we-online.com.
Würth Elektronik eiSos GmbH & Co. KGEMC & Inductive Solutions
Max-Eyth-Str. 174638 WaldenburgGermanyTel. +49 (0) 79 42 945 - 0
CREATED CHECKED GENERAL TOLERANCE PROJECTIONMETHOD
WE WE DIN ISO 2768-1m
DESCRIPTION
WE-WPCC Wireless PowerCharging Receiver Coil ORDER CODE
760308102207SIZE REVISION STATUS DATE BUSINESS UNIT PAGE
4040 001.001 Draft 2015-12-01 6/6
This electronic component has been designed and developed for usage in general electronic equipment only. This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to cause severe personal injury or death, unless the parties have executed an agreement specifically governing such use. Moreover Würth Elektronik eiSos GmbH& Co KG products are neither designed nor intended for use in areas such as military, aerospace, aviation, nuclear control, submarine, transportation (automotive control, train control, ship control), transportation signal, disaster prevention, medical, public information network etc.. Würth Elektronik eiSos GmbH & Co KG must be informed about the intent of such usage before the design-in stage. In addition, sufficient reliability evaluation checks for safetymust be performed on every electronic component which is used in electrical circuits that require high safety and reliability functions or performance.
10 REFERENCES
[1] S. R. A. Bolonne, A. K. K. Chanaka, G. C. Jayawardhana, I. H. T. D. Lionel
y D. P. Chandima, Wireless Power Transmition for Multiple Devices,
Moratuwa: Department of Electrical Engineering, University of Moratuwa.
[2] F. Ye, Q. Chen y W. Chen, Analysis and Design of Magnetic Coupling
Structure in Wireless Power Transmission System, Fuzhou: College of
Electrical Engineering and Automation. Fuzhou University.
[3] M. Guifford, "Transferencia de Energía Inalámbrica para Alimentación de
un Marcapasos: Análisis del Enlace Resonante Inductivo." Trabajo de Fin
de Carrera (ETSII - UPM), 2015.
[4] D. Cabrera, WPT: Control para Máxima Transferencia de Potencia con
Enlace Resonante Inductivo, Madrid: ETSII - UPM, 2016.
[5] C. D. Gurkan Yilmaz, An Efficient Wireless Power Link for Implanted
Biomedical Devices via Resonant Inductive Coupling, RFIC Group, Ecole
Polytechnique Federale de Lausanne.
[6] N. Tesla, "The Transmission of Electrical Energy Without Wires", Electrical
World and Engineer, 1905.
[7] K. B. S. Kiran, S. Brahma, S. K. Parida y R. K. Behera, Analysis of Inductive
Resonant Coupled WPT System using Reflected Load Theory, Indian
Institute of Technology Patna., 2014.
[8] M. Guifford, Transferencia de Energía Inalámbria para Alimantación de un
Marcapasos: Análisis del Enlace Resonante Inductivo, Madrid: ETSII -
UPM, 2015.
[9] Saurabh, D. Kapur y R. J, Wireless Power Trnasmission for Solar Input,
Vellore: School of Electrical Engineering, VIT University.
WIRELESS POWER TRANSFER
JAVIER ROJAS URBANO 87
[10] T. Nagashima, X. Wei, E. Bou, E. Alarcón y H. Sekiya, Analytical Design
for Resonant Inductive Coupling Wireless Power Transfer System with
Class-E inverter and class-DE Rectifier, Fukuoka University, UPC
BacelonaTech.
[11] K. Aditya, M. Youssef y S. S. Williamson, Analysis of Series-Parallel
Resonant Inductive Coupling Circuit using the Two-port Network Theory,
University of Ontario-Institute of Technology, 2015.
[12] A. Berger, A Wireless Charging System Applying Phase-Shift and
Amplitude.
[13] M. G. S. Heredia, Transferencia Inalámbrica de Energía Mediante
Acoplamiento Inductivo Resonante en el Ambito de los Marcapasos,
Madrid: ETSIME - UPM, 2016.
[14] Würth Elektronik, «"Application Note: Wireless Power Charging Coil
Changing Considerations",» 2015.
[15] T. AppNote, Film Capacitors, Metallized Polypropilene Film Capacitors
(MKP).
[16] D. D. Graovac, M. Purschel y A. Kiep, MOSFET Power Losses Calculation
Using the Data sheet Parameters, Infineon, Automotive Power, 2006.
[17] Valtchev, Stanimir S.; Baikova, Elena N.; Jorge, Luis R., «"Electromagnetic
Field as the Wireless Transporter of Energy",» 2012.
[18] E. Bou, E. Alarcon, R. Sedwick y P. Fisher, Interference analysis on
Resonant Inductive Coupled Wireless Power Transfer Links, UPC
BarcelonaTech, University of Maryland,.
CHAPTER 10 REFERENCES
88 UNIVERSIDAD POLITÉCNICA DE MADRID (UPM)
[19] Rohith, V. S. Samhitha y Mamatha, Wireless Transmission of Solar Power
using Inductive Resonant Principle, Amrita Vishwa Vidyapeetham
(University), School of Engineering,.
[20] Rehm y Markus, Wireless Power Transmission with High Efficiency and
Wide Dynamic Range for Extensive Applications, IBR, 2016.