mt 48 vm operating manual
TRANSCRIPT
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Infinite Thermal Solutions Inc.
12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] www.itsheaters.com
ITSMT SeriesTemperature Controllers
Infinite Thermal Solutions Inc.
Easy Control Fuzzy + PID
Run/Stop
Operated on the Panel Multi-Input K/J/RTD Selectable
Auto TuningBias Value Settable
Communication
RS-485 Input Shift
PV Bias Correctable
US
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Au to Tun ing, Digi tal Electron ic,
DIN Sized
Temperature Con trol lers
MT-48-VM Oper at ing Manua
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Infinite Thermal Solutions Inc.
Infinite Thermal Solutions Inc.
12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] www.itsheaters.com
Single Phase Solid State Relays Description Certification
Single Phase Solid State Relays Description Certification
ISSR-25AA 25 Amp; Operating Voltage: 24- 380 VAC CUR-CEISSR-25AA-H 25 Amp Operating Voltage: 90-480 VAC CUR-CE
ISSR-40AA-H 40 Amp; Operating Voltage: 90-480 VAC CUR-CE
ISSR-50AA 50 Amp; Operating Voltage: 24-380 VAC CEISSR-50AA-H 50 Amp; Operating Voltage: 90-480 VAC CEISSR-75AA-H 75 Amp; Operating Voltage: 90-480 VAC CE
IHPR-100AA-H 100 Amp; Operating Voltage: 24-550 VAC CE
Temperature Controllers Description Certification
Input Voltage: 3-32VDC
Input Voltage: 80-250VAC
45 mm Wide x 60 mm L ong x 22.5 mm High
45 mm W x 62 mm L x 31 mm H
Input Voltage:15-60VDC
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ISSR-10AA 10 Amp;Operating Voltage:24- 380 VAC CUR-CE
ISSR-25AA-L 25 Amp Operating Voltage: 24-380 VAC CUR-CE
ITSMT-48R 1/16 DIN Relay-Relay-Relay Controller (100 mm) CUL-CE
ITSMT-48RM 1/16 DIN Relay-Relay-Relay Controller (100 mm), Manual Output CUL-CE
ITSMT-48V 1/16 DIN SSR 12 VDC-Relay-Relay Controller (100 mm) CUL-CE
ITSMT-48VM 1/16 DIN SSR 12 VDC-Relay-Relay Controller (100 mm), Manual Output CUL-CE
ITSMT-48R -DV 1/16 DIN Relay-Relay-Relay Controller (100 mm), Heating Cooling CUL-CEITSMT-48V-DV 1/16 DIN Relay-Relay-Relay Controller (100 mm), Heating Cooling CUL-CE
ITSMT-48RM-RS 1/16 DIN Relay-Relay-Relay Controller (100 mm), Manual, RS 485 CUL-CE
ITSMT-48RVM-RS 1/16 DIN SSR 12 VDC-Relay-Relay Controller (100 mm), Manual, RS 485 CUL-CE
ITSMT-48LM-RS 1/16 DIN 4-20 mA-Relay-Relay Controller (100 mm), Manual, RS 485 CUL-CE
ITSMT-48RM-CT 1/16 DIN Relay-Relay-Relay Controller (100 mm), Manual, CT CUL-CE
ITSMT-48VM-CT 1/16 DIN SSR 12 VDC-Relay-Relay Controller (100 mm), Manual, CT CUL-CE
ITSMT-48LM-CT 1/16 DIN 4-20 mA-Relay-Relay Controller (100 mm), Manual, CT CUL-CE
ITSMT-20R 1/8 DIN Relay-Relay-Relay Controller (80 mm) CUL-CE
ITSMT-20RM 1/8 DIN Relay-Relay-Relay Controller (80 mm), Manual Output CUL-CE
ITSMT-20V 1/8 DIN SSR 12 VDC-Relay-Relay Controller (80 mm) CUL-CE
ITSMT-20L 1/8 DIN 4-20 mA-Relay-Relay Controller (80 mm) CUL-CE
ITSMT-21R 1/8 DIN Horizontal Relay-Relay-Relay Controller (80 mm) CUL-CE
ITSMT-21V 1/8 DIN Horizontal SSR 12 VDC-Relay-Relay Controller (80 mm) CUL-CE
ITSMT-96R 1/4 DIN Relay-Relay-Relay Controller (80 mm) CUL-CE
ITSMT-96V 1/4 DIN SSR 12 VDC-Relay-Relay Controller (80 mm) CUL-CE
ITSMT-96L 1/4 DIN 4-20 mA-Relay-Relay Controller (80 mm) CUL-CE
ISSR-05DD 5 Amp; Operating Voltage: 5-60 VDC CUR-CE
ISSR-10DA 10 Amp Operating Voltage: 24-380 VAC CUR-CE
ISSR25DA 25 Amp Operating Voltage: 24-380 VAC CUR-CE
ISSR-25DA-H 25 Amp Operating Voltage: 90-480 VAC CUR-CE
ISSR-40DA-H 40 Amp Operating Voltage: 90-480 VAC CUR-CE
ISSR-50DA 50 Amp Operating Voltage: 24-380 VAC CE
ISSR-50DA-H 50 Amp Operating Voltage: 90-480 VAC CE
ISSR-75DA-H 75 Amp Operating Voltage: 90-480 VAC CE
IHPR-100DA-H 100 Amp Operating Voltage: 24-550 VAC CE
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Electronic TemperatureControllers and SSRs (Solid State Relays)
Infinite Thermal Solutions Inc.
Infinite Thermal Solutions Inc.
12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] www.itsheaters.com
Single Phase Solid State Relays Cont Description Certification
Description e ication
Input Voltage: 4-20 mA
Input Voltage: 4-32VDC
Input Voltage: 80-250VAC
Page 3
IInput: 4-20 mA
ISSR-50LA-H 50 Amp Operating Voltage:250-480 VAC CEISSR-75LA-H 75 AmpOperating Voltage:250-480 VAC CE
Single Phase Solid State Relays ContDescription Certification Three-Phase Solid Three-Phase Solid State Relays Description Certification
IInput Voltage: 4-32 VDC
ITSR-25DA-H 25 Amp Operating Voltage:90- 480 VAC CE
ITSR-40DA-H 40 Amp Operating Voltage:90- 480 VAC CE
ITSR-75DA-H 75 Amp Operating Voltage:90- 480 VAC CE
IESR-100DA-H 100 Amp Operating Voltage:90- 480 VAC CE
Input Voltage: 80-250VAC
Input Voltage: 80-250 VAC
ITSR-25AA-H 25 Amp Operating Voltage:90- 480 VAC CEITSR-40AA-H 40 Amp Operating Voltage:90- 480 VAC CE
ITSR-75AA-H 75 Amp Operating Voltage:90- 480 VAC CE
IESR-100AA-H 100 Amp Operating Voltage:24-550 VAC CE
Solid State Relay Accessories Description
PPC-SSR Protective Plastic Cover for SSRs (Touch Safe)
IHS-50 1-Phase Heat Sink (3.75H x 2W x 4L)
IHS-150 3-Phase Heat Sink (3.75H x 6W x 4L)
ITSR-100 3-Phase Heat Sink (3.75H x 4W x 4L)
ISF11592A 110 VAC Fan for 3-Phase Heat Sink
ISF23092A 220 VAC Fan for 3-Phase Heat SinkIHS-4258 Heat Transfer Film (.017Thick / .45 mm Thick) For 1-Phase Heat Sink
IHS-ESR-100 Heat Sink for IHPR-100DA-H Solid State Relay, (3.25H x 4L x 3.75W)
CF-100DA-H-1 Cooling Fan for IHPR-100DA-H Solid State Relay, 120V, (3.125x 3.125x 1 T
CF-100DA-H-2 Cooling Fan for IHPR-100DA-H Solid State Relay, 240v, (3.125x 3.125x 1" T
76 mm W x 100 mm L x 30 mm H
ISSR 1-Phase Solid State Relay Wiring Diagram ITSR 3-Phase Solid State Relay Wiring Diagram
ITSR-75DA-ITSR-25DA-(H)
ITSR-40DA-(H)
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FUZZY PID CONTROLLER Artificial Intelligence Control
Fuzzy PID Control
Enhanced Auto-tuning MethodAtBIAS VALUE SETTABLE Multi-Input Type
K/J/RTD (PT)SELECTABLE Alarm Function
15 MODES SELECTABLE RUN/STOP Function
OPERATEFROMFRONT PANEL Communicaton Function
RS-485O
PTIONAL
HOW TO BUILD PART NUMBERS:
- 4896 - R - RS - mA
1 2 3 4 5
Infinite Thermal Solutions Inc.
12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] www.itsheaters.com
ITSMT SeriesTemperature Controlers
Infinite Thermal Solutions Inc.
1 SERIESITSMTSeries Temperature Controller
2 OUTLINE
4896=48x96 mmxmm48=48x48
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5/12Infinite Thermal Solutions In12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] itsheaters.com
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Infinite Thermal Solutions Inc.
12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] itsheaters.com
Page 6
Press Key and Key for 3 Seconds or Press Keyfor 3 Seconds
ControllerNo.
For Sett ing Process Value: Press Set Key for 1 Second and release, Process Value is Bl inking. Now you can raise or lower the SetValue by pressing up and down
Setting of Parameters
Function Symbol Range Remarks
Note: Cycle Time for Logic or SSR Output: 2 Seconds Cycle Time for Relay Output: 15 Seconds
C
C / F
C / F
C / F
C / F
Seconds
Default Values
Start Auto-Tuning:Set At v
Green Light is Turned On
Auto-Tun ing may t ake seve
or longer, depends on heat
If CT is set to 0, then Control is On/Off
If CT is set to 0, then Control is On/Off
If CT is set to 0, then Control is On/Off
If CT is set to 0, then set Hysteresis in Degrees
If CT is set to 0, then Control is On/Off
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Infinite Thermal Solutions Inc
12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] itsheaters.com
Page 7
Press Set Key for 3 Seconds
Default Values
Setting of High Limit of Range
Deviation Alarm; See Mode of Alarm
Deviation Alarm; See Mode of Alarm
F / C
F / C
ITSMT Series
Temperature Contro
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Infinite Thermal Solutions Inc.
12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] itsheaters.com
Page 8
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Input Shift
To correct the difference between the Actual Value and the PV Value
PV ResenderThe range of transmitter is set by the SLH. Ex. SLH-200, 0~200 will be transmitted to 4~20mA
OFF KeyTo turn OFF all output or Temperature Controller, and only display the
value of PV S
ENSOR
OUTPUT
POW
ERA
L1
1
2
3
4
5
6
7
8
9
10
11 12
AL 2
B
B
A
~
- +
+
-
H
L
C
3A / 250VAC 90 / 250VAC
50/60 Hz
1 2
34
24-380VAC
+
~ ~
INPUT
MT-48V Temperature ControlWiring Schematic
SSR-25 DA25 Amp Solid State Module
Cycle Time
CY - Ton = ToffTon - Time of heater ON
Toff = Time of heater OFF
Auto Tuning
Infinite Thermal Solutions Inc
12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] itsheaters.com
Page 9
Infinite Thermal Solutions Inc.MT Series
PID+Fuzzy Temperature
Controllers
Go to Setting of Parameters on page 6 and then change At value to 1
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Infinite Thermal Solutions Inc.
12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] itsheaters.com
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I n s t r u c t i o n
Manua l
I
Jt .lfffi
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E U L
MT ooM
P IO
F u z zy T em p e r at u r e c o n t r o l l e r
Ser ies
P IO F u z z y tKi1 1ttl
Sp eci fic funct ion
Au t o I M a nu a l c on tro l c ha n ge ab le I 1lJ E l liiJ 1=F l i iJ tt
Press ke y 3 see t o change the c o nt ro l s tatus
7 Jjjfi
T
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Au to con trol
O u tp u t co nt ro lled by r P I D + F uz zy
J
- E llIJmlliU t l \ ii it l:l -- . J ID _+Fuzzy
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J
which se t by & tI ke y
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i i it l:lmmU :t
r
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JE13 JE
Au to con tro l M anua l con t ro l
A u to c on tro l
Ho w to s ele c t
Th e con trol st a tu s
pv Press ke PVPress k ey P V
lZ D fO JW Jt m lliU i,\
1 00 sv 3 s ec n .0 50 sv 3 se c 1 00 sv
No te
In manu a l co n trol , o ut p ut c on trol led at r f ixed ou t put vo lum e
J
ff l: [
th a t is n ot a f fec ted by th e p r o c es s t empera tur e .
-'F lIJm ll i u t , i iitl : lmlliU tE
r
[j lJ5Ei iitl : lfl :
J l j :. UV:
Electric Process Heaters,SSRs, Thermocouples, and Electronic Temperature Controls
Infinite Thermal Solutions Inc.
Infinite Thermal Solutions Inc.
12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] www.itsheaters.com
orAuto Tuning(At): Press and hold the 2nd Key (From the left) for 3 seconds; then press the Set Key
nce and then change the value to 1 (using the far right key). Press the Set Key until the display stops
linking. You are now in the auto-tuning mode and the display shows a green light on
he face of the control. It may take several minutes or longer to complete auto-tuning. Onceuto-tuning has been completed the green light is turned off. You cannot Auto Tune in Manual Mode
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When operating in Manual Mode the temperature can overshoot as the Control has a fixed output and is NOTaffected by temperat
ensor!
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Notice of SafetyInfinite Thermal Solutions Inc.
Potentially Hazardous Situation.In Case of Mishandling,
May Result in Death or Serious Injury
Potentially Hazardous Situation.In Case of Mishandling,
May Result in Death or Slight Injury
1. Please do not touch the Terminals while the power ison. May result in electric shock.
2. Please do not let the metal or wire cuttings drop into
the inside of the Temperature Controller. It mayresult in malfunction or burn out.
3. Be sure to wire the controller correctly before power
is turned on. If not, a malfunction or burn out mayoccur,
4. Do not modify or try to repair controller by yourself.A malfunction or burn out may occur.
1. Be sure to rate the power supply voltage within thespecified range, If not, a malfunction or burn out
may occur.
2. Be sure to rate the load within the specified value. If
not, it may result in a malfunction or burn out.
3. Please install a separate Alarm System to ensuresafety protection in the event of a malfunction. If not,
a serious accident may occur.
WARNING CAUTION
Notice of Use1. Install Temperature Controller in an ambient:
Temperature;: -20C ~ +75C (Without icing
or condensation)Relative Humidity; 35% ~ 85% RH
The high ambient temperature may shorten theservice life of the Temperature Controller.
DO NOT LET IT EXCEED 75C.
2. The service life of relays are affected by the switch-ing load. Be sure the switching load is under the
rated current.
3. Thermocouple: If you need to extend thethermocouple lead wires, be sure to use the com-pensation wires that match the Thermocouple Type.
RTD Type: If it is necessary to extend the RTD sensolead wires, be sure to use low resistance wires.
4. Be sure to separate the lead wire of the temperaturesensor from power lines or high tension lines to avoid
noise interruption.
5. It is suggested that you install a separate AlarmSystem in case the Temperature Controller Alarm may
not operate properly when the device is abnormalcondition.
6. The Temperature Controller operation may be inter-rupted by mobile phones or other wireless devices.
7. Outline of Crimp Terminal:
Trouble ShootingThis procedure requires access to the circuitry of a live power unit. Dangerous accidental contact with the line voltage is
possible. Only qualified personnel are to perform these procedures. Potentially lethal voltages are present.Experience has proven that many control problems are not caused by a defective instrument. See below for some of the
other common causes of failures.
WARNING
Incorrect parameters entered in menu
Excessive electrical interferenceLine wires improperly connected
No voltage between line terminals
Incorrect voltage between line terminalsConnections to terminals are open, missing or loose
Thermocouple (or RTD) is open at tipThermocouple (or RTD) lead is broken
Shorted thermocouple ( or RTD) leads
Short across terminalsOpen or shorted heater circuit
Open coil in external contactorBurned out line fusesBurned out relay inside control
Defective solid-state relaysDefective line switches
Burned out contactor
Defective circuit breakers
If the points listed above have been checked and the controller still does not function, it is suggested that the instrument be returned
for inspection.Do not attempt to make repairs. Also, it is advisable to use adequate packing to prevent damage in shipment.
Infinite Thermal Solutions Inc.
Li Ch L H l IL T F E il R d L @i h it h t
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