Dear Woodworker:

Thank you for your purchase and welcome to the Laguna Tools group of discriminating woodworkers. I understand that you have a choice of where to purchase your machines and appreciate the confidence you have in our products.

Every machine sold by Laguna Tools has been carefully designed and well thought through from a woodworker’s perspective. I cut on our bandsaws, lathes, table saws and combination machines. Through my hands-on experience, I work hard to make our machines better. I strive to give you machines that inspire you to create works of art; machines that are a joy to run and work on; machines that encourage your performance.

Twenty years ago Laguna Tools was founded to introduce European woodworking machines to the North American woodworker. Today we offer high-performance machines with innovative solutions that meet the needs of woodworkers and their ever-evolving craft.

I started Laguna Tools as a woodworker; I still am.

Thank you again for becoming a Laguna Tools customer.

Torben Helshoj

President and Founder - Laguna Tools

Imagination, Innovation and Invention at work.

1

Table of contents Safety Rules Warranty Noise emission Specification sheet Receiving your machine Unpacking your machine Introduction to your machine Assembly and setup Where to locate your machine Operating your machine Maintenance Troubleshooting Accessories Electrical drawing Spare parts Exploded view drawings and parts lists

2

Safety Rules As with all machinery there are certain hazards involved with the operation and use. Using machines with caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. If you have any questions relative to the installation and operation, do not use the equipment until you have contacted your supplying distributor. Read carefully before operating the machine.

1. Keep the working area clean and be sure adequate lighting is available.

2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments. Wear face, eye, respiratory and body protection devices as indicated for the operation or environment.

3. Be sure that the power is disconnected from the machine before tools are serviced or an attachment is fitted or removed.

4. Never leave the machine with the power on. 5. Do not use dull, gummy or cracked cutting tools. 6. Be sure that the keys and adjusting wrenches have been removed and

all the nuts and bolts are secured.

3

Limited Warranty New woodworking machines sold by Laguna Tools carry a one-year warranty from the date of shipping. Laguna Tools guarantees all new machines sold to be free of manufacturers’ defective workmanship, parts and materials. We will repair or replace without charge, any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require the defective item/part be returned to Laguna Tools. In the event the item/part is determined to be damaged due to lack of maintenance, cleaning or misuse/abuse, the customer will be responsible for the cost to replace the item/part, plus all related shipping charges. This limited warranty does not apply to natural disasters, acts of terrorism, normal wear and tear, product failure due to lack of maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate dust collection, or misuse/abuse or damage caused where repair or alterations have been made or attempted by others. Laguna Tools, Inc. is not responsible for additional tools or modifications sold or performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc. woodworking machines. Warranty may be voided upon the addition of such noted tools and/or modifications, determined on a case-by-case basis. Normal user alignment, adjustment, tuning and machine settings are not covered by this warranty. It is the responsibility of the user to understand basic woodworking machinery settings and procedures and to properly maintain the equipment in accordance with the standards provided by the manufacturer. Parts, under warranty, are shipped at Laguna Tools, Inc’s cost either by common carrier, FedEx ground service or similar method. Technical support to install replacement parts is primarily provided by phone, fax or e-mail. The labor required to install replacement parts is the responsibility of the user. Laguna Tools is not responsible for damage or loss caused by freight company or other circumstances not in our control. Only new machines sold to the original owner are covered by this warranty. For warranty repair information, call 1-800-332-4094. Noise emission Notes concerning noise emission : Given that there exists a relationship between noise level and exposure times, it is not precise enough to determine the need for supplementary precautions. The factors affecting the true level of exposure to operators are clearly the amount of time exposed, the characteristics of the working environment other sources of dust and noise, etc. for example, adjacent machines affect the level of ambient noise. It is possible that exposure level limits will vary from country to country. We recommend that you ware noise protection equipment at all times when operating the machine.

4

Specification Table dimensions 1000mm X 550mm [39 3\8”X 21

5/8”] Spindle opening diameter 190mm [7,48”] Spindle diameter 31,75mm [1 ¼”] Vertical spindle movement 175mm [6,89”] Spindle tilt angle 90 to –45 degrees Spindle speeds 1400, 3500, 6000, & 8000 rpm Tool diameter max [profile cutter]

180mm [7,08”]

Tool diameter max [pin cutting] 250mm [9,84”] Motor power 4,8kW [5,5hp] With breaking [-

10 sec] Max usage 10 times per hour

Dust collection diameter [cabinet]

101,6mm [4”]

Dust collection diameter [hood] 120mm [4 ¾”] Machine weight 390kg [858lb] approx Standard equipment supplied Shaper hood Yes Adjustable fence rails [Fingers] Yes Miter fence 1016mm extendable to 1727mm

[40” extendable to 68”] Job clamp Yes Sliding table side clip on table 317mm X 498mm [12 ½” X 19

5/8”] Tool kit Yes Push pull handle Yes Options Mobility kit Yes Sliding table side clip on table 317mm X 498mm [12 ½” X 19

5/8”] Flip stops Yes Cutters Various Tennioning table Yes

5

Max 1800mm[71”]

Max 2550mm [100,4”]

Floor plan Receiving your machine Note: It is probable that a third party will deliver your machine. Before you unpack your new shaper you will need to first inspect the packing, invoice and shipping documents supplied by the driver. Ensure that there is no visible damage to the packing or the machine. You need to do this prior to the driver leaving. All damage must be noted on the delivery documents and signed by you and the delivery driver. You must then contact the seller [Laguna Tools] as soon as possible. If damage is found after

delivery,

contact the seller as soon as possible.

6Laguna T1000S

Components of the shaper

Introduction to shaper This shaper is designed to give you years of safe service. Read this owner’s manual in its entirety before assembly or use. Parts of the shaper The machine does not have many parts. The major parts are discussed in this manual. If you are not familiar with the machine, take the time to read this section and become familiar with the machine. Identification There is a plate at the back of the machine listing all the manufacturing data including the serial number, model, etc. Cabinet The cabinet has a large footprint and is a welded construction manufactured from heavy gauge steel plate. The cabinet houses all the parts of the machine, and the heavy construction ensures that the machine is stable. This weight also helps to absorb any vibration that is produced during cutting.

7

Table The table is manufactured from cast iron [cast iron is a live material and will move over time] and is provided with leveling bolts that clamp the table to the cabinet and also level it. Spindle housing The spindle housing assembly is attached to the table and is of heavy cast-iron construction. It houses the motor, spindle, tilt mechanism, and vertical movement adjustment. This is the heart of your machine and allows adjustment of the cutter speed, angle and position. Shaper fence system The machine is supplied with a shaper fence system that incorperates the following features: dust port, aluminum adjustable fence system [with fingers], hold-down, hold-in assembly. Electrical system The electrical system consists of an electrical motor [with breaking system], start switch, stop switch, limit switches, door switch, speed indicators, contactor and internal breaker. No cable or plug is supplied as the length of the cable and the type of plug will be dependent on your installation. There is a CEE plug and socket fitted to the machine to allow easy connection and disconnection of the electrical power to the machine. Control panel The control panel has the following features: 1. Main isolation switch. This switch isolates the electrical system from

the main system. 2. Forward / reverse switch. 3. Emergency stop button. 4. Stop button. 5. Start button. 6. Speed selected indicator lights [1400, 3500, 6000 and 8000rpm]. The spindle tilt and vertical movement handles are located next to the control panel. Dust collection A dust collection port is located at the back of the machine and is 4” inch diameter. It connects to the bottom of the spindle housing. A second dust collection port is located at the back of the shaper hood and has a diameter of 4 3/4” inches.

8

Table insert rings On the machine there are 3 table insert rings and a blanking disc to allow for different cutter configurations and sizes. Sliding table The sliding table is manufactured from heavy aluminum extrusion. The table is supported by ball bearings that roll on heavy, ground steel rods. The clearance between the ball bearings and the ground steel guide rods is adjustable. The advantage of the bearing system is that there is only a point contact between the balls and the rods, which virtually eliminates the problem of dirt building up, and the sliding table will remain accurate for many years. When wear takes place, the ground steel rods can be rotated and present a new surface to the ball bearing. Miter fence The miter fence is extendable and is supplied with two flip stops and a job clamp. At the end of the fence there is a plate that supports the job. The miter fence can be set at any angle between 90 and 45 degrees and has an adjustable 90 degree flip stop. Mobility kit [Optional] The mobility kit is easy to fit, and the machine is located directly on the floor when the mobility kit is not in use. Tenoning table and guard [optional] A tenoning table and guard are available as an option.

9

Where to locate your machine Before you remove your machine from the pallet select the area where you will use your machine. There are no hard and fast rules for its location, but below are a few guidelines. 1. Adequate lighting. The better the lighting the more accurate and safely

you will be able to work. 2. Solid floor. You should select a solid flat floor, preferably concrete or

something similar. 3. Close to power source and dust collection. 4. Allow an area for the storage of blanks and finished jobs. Unpacking your machine To unpack your machine you will need tin snips, knife and a wrench. 1. Using the tin snips cut the banding that is securing the packing box [If

fitted]. WARNING: EXTREME CAUTION MUST BE USED BECAUSE THE BANDING WILL SPRING AND COULD CAUSE INJURY.

2. Dismantle the box or remove the row of screws around the base of the box and lift the box off the pallet. You will need two people to lift the box off the pallet. Using the knife cut the plastic wrap. The parts and accessories that were ordered are in the box.

3. Remove the base mounting bolts that secure the machine to the box. 4. It is recommended that the machine be removed from the pallet by

lifting it with a hoist or forklift. Remove the pallet and lower to the floor. The machine can be lifted using a fork-lift truck / "SLING" with a minimum lifting capability of 2000 Kg [4400lb]

Note: If you have any doubt about the described procedure, seek professional assistance. Do not attempt any procedure that you feel is unsafe or that you do not have the physical capability of achieving.

10

Note: Four lifting hooks are provided to assist you. Fitting the optional mobility kit [If ordered]

Slide the axel through the lower inside holes on the side of the machine and fit the spacer (large washer) onto the axel.

Ththpth

.

Axel fitted

Fit the wheel assembly, nut and washer on to the axel.

Wheel assembly fitted

o activate the moblity kit, insert the andle into the tube and rotate so that e machine is lifted. When in the up

osition insert the sliding pin.Repeate on e other side of the machine.

Front bracket & transport handle

Wheel assembly activated

Fit the cast iron bracket to the front of the machine with the bolts provided into the tapped holes. Move the machine by inserting the transport bar and lifting.

11

Assembly and setup What you will receive with your machine

Side extension table

Sliding table end handle

Fence

Push pull handle

Optional straight-line rip bracket

Side extension table clamp

12

Shaper fence system

Optional mobility kit

Cleaning the machine Remove the rust protection grease with WD 40 or similar solvent It is important that you remove all the grease and re lubricate with a Teflon bases lubricant as Teflon has less tendency to attract sawdust and cause clogging. You should also wax the table as this also protects the cast iron from rust. Leveling the machine The machine is provided with 4 leveling bolts. Move your machine to its final position and using a sprit level on the table adjust the leveling bolts so that the table is level in both directions. Ensure that the machine does not rock. Electrical connection Note: the machine is not supplied with an electrical cable, as the type of cable will be dependent on the installation. A qualified electrician must carry out the electrical installation.

13

Fitting the electrical cable The CEE plug and socket are located on the side of the machine above the dust port. The

electrical cable is fitted as shown.

Releasing socket cover

You will see a wire that is yellow and green or green, which is the ground wire; the other colored wires are power. It does not matter what color combination you use. Green and yellow or green is ground; all other wiring is power (there is no neutral). it does not matter what color combination you use. Gregreen] it is ground; all other wiring is power (there is nspindle rotates in the wrong direction you need to swappower leads, and it will rotate in the correct direction.

Plug wiring

Before starting the machine 1. Read and understand the instruction manual befor

machine. 2. If you are still not thoroughly familiar with the ope

get advice from a qualified person. 3. Make sure the machine is properly grounded and t

followed. 4. Do not operate the machine while under the influe

and medicine or if tired. 5. Always wear eye protection, safety glasses or a sa

protection. 6. Wear a dust mask; long-term exposure to the fine

machine is not healthy. 7. Remove your tie, rings, watch and all jewelry. Roll

never wear any loose fitting clothing. You do not wcaught in the machine.

8. Make sure that the guards are in place and use theguards protect you from coming in contact with th

9. Make sure that the cutter blades point in the corre10. Stop the machine before removing the scrap piece11. Always keep your hands and fingers away from the12. Make sure that you use the proper size and type o14. Use a push stick at the end of a cut. This is the mo

because the cut is complete. Push sticks are comm

On 3-phase machines en [yellow/green or o neutral]. If the locations of 2 of the

CEE plug and socket

e operating the

ration of the machine,

hat the wiring codes are

nce of drugs, alcohol,

fety shield, and hearing

dust created by the

up your sleeves, and ant anything to get

m at all times. The e cutter. ct direction. from the table. cutters.

f cutters. st dangerous time ercially available.

14

15. Hold the wood firmly and feed it into the machine at a moderate speed.

Control panel Door switch

CEE plug

Speed indicator selector switch

Green start ed stop Machine test Now is the time to test the machine. 1. Check that the machine is clear of all tools and loose objects. 2. Check that all the adjusting and locking handles are tight. 3. Check that there is no cutter fitted; it is far safer to test the machine without a cutter fitted. 4. Check that the main isolation switch is in the on position and that the main on-indicator light is lit. 5. Start the machine by pressing the green start switch. 6. The spindle is now turning. 7. Now is the time to check that the safety switches and control switches are functioning correctly before you fit a cutter.

R

switch switch

Emergency stop switch

Power indication light

Speed indication lights

Main isolation switch

Direction switch [Clockwise / Anticlockwise]

Control panel

15

8. With the machine running [no cutter fitted] operate the red stop switch by pressing towards the machine. The motor should have the power removed and slow down.

9. With the machine running [no cutter fitted] operate the red emergency stop switch by pressing towards the machine. The motor should have the power removed and slow down. To reset the emergency stop switch either, pull out or rotate clock wise, depending on the type of switch fitted to the machine. The machine will NOT start with the emergency switch pressed in.

10. With the machine running, slowly open the access door until the safety switch cuts the power to the motor. Close the door until the motor has stopped.

11. Check that the correct speed indicator light is lit for the speed selected.

12. If the safety switch fails to operate correctly, do not use the machine until the fault has been corrected.

Before you cut any wood read the safety rules at the front of this manual Fitting the shaper fence system

1. Fit the steel bar to the

table by aligning the dowels with the relevant holes in the table.

2. On the shaper fence housing, release the clamp handle located on the same side as the bar will be fitted. Lower the shaper fence system on to the steel bar and screw the clamp screws into the holes in the table [do not fully tighten].

Top clamp handle

Shaper fence system

Clamp handle

Shaper fence system

16

Note: There are 2 sets of holes in the table to extend the range of the fence. 3. Fit the hold down and the hold in.

4. The shaper fence is now assembled to the machine. 5. The steel bar on the table has a rule to assist you in setting and

adjusting the shaper fence. 6. To adjust the fence forward or back, leave the side ratchet handle

clamped, release the top clamp knobs that clamps the assembly to the table and adjust the knob that is located at the back of the assembly [this knob will move the assembly forward or back]. Once the required adjustment has been made, reclamp the top clamp knobs.

7. To adjust the left hand fence, [when viewed standing infront of the

machine] rotate the knod at the back of the assembly.

Hold down and hold in assembly

Fitting hold down & hold in assembly

Side ratchet handle

Back view of shaper fence assembly

Adjusting the fence bars To adjust the sliding fence bars [fingers], loosen the socket head allen set screws, slide the bars to the required position and clamp using the socket head allen set screws.

17

Assembling the sliding table

The side push pull handle is fitted under the table for shipping and will have to be removed and re-fitted to the side of the table. To release the table remove the two sets of red transport brackets and withdraw the table lock knob. The table will now slide. Fit the push pull handle with the screws provided at the end of the table.

Assembling the sliding table

End push pull handle

Side push pull handle

18

The side extension table comes with the clamp bar attached. Loosen the ratchet handles and slide the bar into the slot on the side of the side of the sliding table. Attach the table

and level as follows To adjust the side extension table, lay a straight edge level on the sliding table and extended over the side extension table. Loosen the two clamping handles;

adjust the vertical adjustment screws so that the edge of the

Side extension table

Side table adjustment

Vertical adjustment screws

e

Straight edge

Plastic adjusting screws

TFmpbc

Flip stop

Mitre fence

he miter fence [Cross cut fence] Fit thit the clamp shaft through the casting achine is provided with a flip fence stoosition] that is factory set. Some adjue achieved by loosening the lock nut, lamping the lock nut.

Sliding table, side extension tabl

side extension table is level with the sliding table. Re-clamp and re-check with the straight edge. To get the side extension table parallel with the sliding table adjust the two plastic screws located under the table. Only adjust the screws with the ratchet clamp handles loose.

e “T” bolt into the sliding table slot. into the “T” bolt and tighten.The p [shown in the up and down

stment may be necessary and can adjusting the bolt and then re-

19

Assemble the clamp as shown by screwing the Note: The wood in the view above is resting on the wooden block at the front of the fence and also on the flip stop.

Mitre fence

Yellow guard

Flip stop

Assemble the yellow guard to the end of the fence as shown. The fence is supplied with two flip stops; that can be positioned along the fence.

20

Fine tuning the mitre fence Several methods are acceptable to fine-tune the fence but we have found that the following is a very practical way to achieve a square panel. 1. Clamp the fence locked at 90 degrees against the stop. 2. Clamp a sheet onto the sliding table and cut a straight edge [edge

“A”]. Mark “A”. 3. Move the sheet so that edge “A” is tight against the fence, clamp in

position, cut edge “B” and mark “B”. 4. Flip the sheet so that edge “A” is still against the fence but edge “B”

is furthest away from the saw blade, cut edge “C” and mark “C”. 5. If the sheet is cut square edge B and C should be parallel. Check

this by measuring across the width of the sheet at both ends. Note: This method will double the amount of error and any adjustment that is required should be halved. Also the stop is closer to the table than the end of the sheet, so only adjust the flip stop in very small amounts. Example: You are using a 2’x 2’ sheet and you are out of parallel by 1/16”, adjust the stop =- 0.01” and repeat the cuts. First cut Second cut

Third cut

Measure

21

Sliding table carriage adjustment The sliding table comes factory set, should the table be out of alignment due to shipping movement see the maintenance section for adjustment procedure. Fitting a cutter

1. With the power disconnected from the machine:

Speed selection knob

2. Release the clamp screw on top of the hinged cover of the shaper fence system and swing the cover back.

3. Raise the shaper spindle so that it lifts the blanking disc; remove the disc and rings.

4. Raise the spindle to the maximum height, and ensure that the spindle is in the 90-degree position.

5. Open the side door and engage the shaft-locking knob; you may have to rotate the shaft to align the locking pin with the shaft.

6. Loosen the clamp bolt on the end of the spindle and loosen the allen set screws. Remove the spacer rings, and clean both the spacer rings and the spindle shaft.

7. Select the spacers that are suitable for the cutter head that you are fitting.

23

Note: Always mount the cutter head as close to the bottom of the spindle as practical. This will minimize vibration, reduce stress on the machine and improve the surface finish of the cut. 8. Fit the cutter head. Ensure that the cutter is fitted for the correct rotation. Note: When fitting the spacers, make sure that the security ring is fitted [the ring with the socket allen screws]. The security ring ensures that the cutter will not loosen during motor breaking. Always tighten the two allen set screws before operating the machine. 9. Tighten the lock bolt. 10. Refit the table rings [Select the rings that will minimize the gap between

the cutter and the table rings]. Adjust the height and angle of the cutter. 11. Release the shaft-locking pin, rotate the cutter shaft by hand to ensure

that it rotates freely and does not contact any part of the machine or the shaper fence.

12. Re-lock the hinged cover in place and adjust the hold down and hold in clamps.

Speed selection

Advised Not advised

Ratchet handle

The speed selection will depend on various factors such as the type of wood, diameter of cutter, cutter material, etc. To change the spindle speed

24

1. Disconnect the power from the machine. 2. Open the access door. 3. Loosen the ratchet handle to remove the tension on the drive belt. 4. On the door is located the pulley speed selection chart. 5. The belt runs through a metal “U” bracket that is attached to a speed

selection knob. When you change the speed selection knob to the required speed, then you can move the belts to the relevant pulleys. The speed selection knob controls the indicator lights on the control panel.

6. Tension the drive belt by pulling the handle that is attached to the motor support plate and lock in position with the ratchet clamping screw.

7. Close the access door. 8. Reconnect the power to the machine and check that the indicator light

corresponds with the speed selected. Spindle tilt The spindle can be tilted by unlocking the adjustment handle; rotating the handle until the angle indicator is at the angle required and locking the adjustment handle.

T lt handle Vertical handle

otation selection switch

i

Handle lock

R

Angle indicator

Control handles

Spindle rotation The spindle rotation can be changed by selecting “1” or “2” on the rotation selection switch.

25

Tenioning attachment [optional]

1. Fit the tenoning hood with the bolts as shown. Note: Loosening the bolts, sliding to the required position and tightening the bolts can adjust the hood forward and back. 2. To vertically adjust the front guard, loosen the clamping bolts, move the

panel to the vertical position required and tighten the bolts. 3. The “T” bolt fits into the “T” slot that is closest to the table. This will

locate the tenoning plate on the sliding table and its location is covered later.

4. Fit the square nut into the “T” slot on the front of the sliding table and attach the key with the ratchet screw, but do not fully tighten.

Fitting the tenoning table

26

5. Fit the tenoning plate to the key and slide to the position that is comfortable for the type and size of work that you intend to do.

6. Slide the “T” bolt so that the threaded hole locates under the slot in the table. Fit the screw through the slot and tighten. Tighten the allen set screw so that it clamps the “T” bolt in position in the “T” slot.

7. Check the movement of the tenoning plate by loosening the allen screw that clamps the plate to the “T” bolt and slide the plate forward and back.

8. Check that the plate is square to the sliding table with an engineers square. If adjustment is needed, loosen the allen screw in the table slot. Loosen the ratchet clamp screw and the lock nuts on the key bracket. Adjust the screws; only make only very small adjustments. Re-clamp the ratchet screw, then the allen screw and re-check. Readjust if necessary.

9. Mount the miter fence, guards and clamp as shown. 10. The rule in the fence aluminum extrusion can be adjusted if required as

follows. Loosen the plastic screw in the aluminum strip that the rule mounts too. Slide the rule to the correct position and re-tighten the screw.

27

Maintenance and troubleshooting All tools and machines require regular maintenance, and the shaper is no exception. This section details the general maintenance and care of your machine. In general we recommend that you only use a Teflon-based lubricant on the machine. Regular oil attracts dust and dirt, and the Teflon tends to dry and has fewer tendencies to accumulate dirt and sawdust on your machine. Weekly maintanince 1. Check that all nuts and bolts are tight 2. Clean the machine and check that the dust hose is clear. Make sure

that all moving parts are clean and free from saw dust and dirt. 3. Lubricate all moving parts with a Teflon-based lubricant. 4. Wax the table and all non-painted parts. 5. Check the drive belt for damage, oil, dirt and cracks. 6. Check that the breaking system on the motor stops the electrical

motor in less than 10 seconds. Note: You can only function the break a maximum of 10 times per hour. Drive belt The drive belt should last a long time [depending on the usage] but needs to be inspected regularly for cracks, cuts and general wear. If damage is found, replace the belt. Bearings All bearings are sealed for life and do not require any maintenance. If a bearing becomes faulty, replace it. Rust The table saw is made from steel and cast iron. All non-painted surfaces will rust if not protected. It is recommended that the table be coated with wax. All moving non-painted surfaces should be lubricated protected with a Teflon-based lubricant. op nut Sliding table adjustment for vertical level with the main table The sliding table comes factory-set and should be + 0.02” above the main table. Should the sliding table need to be adjusted, use the following procedure:

T

Lower nut

Sliding table adjustment

28

Do not attempt this procedure unless excessive movement has taken place during shipping. 1. Lock the sliding table in position with the table lock knob. 2. Using a straight edge across the sliding table check the gap between

the straight edge and the main table at both ends of the man table. 3. If adjustment is needed loosen the lower nuts ¼ turn only. Do not

loosen the top nuts 4. Adjust the top nuts so that the gap under the straight edge is parallel

and at about 0.02”. 5. Check that all the top nuts are in contact with the support steel and

that there is no rocking. 6. Tighten the lower nut and re-check. If fine-tuning is required, repeat

the procedure. Sliding table adjustment for bearing / steel rod clearance The sliding table mechanism is designed with 8 ground steel rods; ball bearings run between the steel rods. The table comes factory set but if there is excessive side movement, adjustment can be made as follows: 1. Extend the table to one end. The ball

carriage will be at the opposite end. 2. Move the table side to side to check for e3. Loosen the allen screw [X] and tighten al

must be adjusted in pairs and 2 pairs of sball carriage.

Note: The screws should be adjusted in small scaused. Note: The [X] screws must be tight before you 4. Move the table so that the next two pairs

ball carriage and repeat the adjustment p

emove end cover

5. Continue until all the screws have been adjusted.

Sliding table ground steel rods damaged or worn

Clamp

If the steel rods become damaged or worn, a new face can be presented to the ball bearings as follows:

xcessive movement. len screw [Y]. The screws crews cover the range of the

teps as damage could be

check for side movement. of screws are covered by the rocedure.

Screw “Y”

Screw “X”

Sliding table ball bearing clearance adjustment

R

Steel rods screws

29

1. Loosen the clamping screws at each end of the sliding table. 2. With a brass rod, knock the rod out +1”. 3. Rotate the rod +20 degrees. 4. With the brass rod, knock the rod back level with the end of the table

and retighten the clamping screws. 5. Repeat until all the rods have been turned. Troubleshooting Poor cut 1. Cutter head not fitted to the bottom of the shaper spindle. Reposition

the cutter on the spindle. 2. Cutter blades blunt. Replace or re-sharpen the blades. 3. Tilt or vertical movement hand wheels not locked. Lock the movement

wheels. 4. Direction of cutter rotation incorrect. 5. Over feeding the job. Slow the feed rate. Machine will not start 1. Check that the start switch is being depressed fully. 2. Check that the electrical power cord is plugged into the power outlet. 3. Check that the electrical supply is on [reset the breaker]. 4. With the power disconnected from the machine, check that the wiring

in the plug is correct. Check that the rubber insulation is stripped enough and is not causing a bad connection. Check that all the screws are tight.

5. With the power disconnected from the machine, check that the wiring to the machine plug is correct. Check that the rubber insulation is stripped enough and is not causing a bad connection. Check that all the screws are tight

6. Check that you have the correct power: 220V not 110V 7. Check that the earth wire is wired correctly 8. Check that the door is closed. 9. Check that the emergency stop switch is in the full out position. 10. Check that the internal breaker is not tripped. The machine will not stop This is a very rare occurrence as the machine is designed to be fail-safe. If it should occur and you cannot fix the fault, seek professional assistance. The machine must be disconnected from the power and never run until the fault has been rectified. 1. Stop switch faulty. Replace the stop switch. 2. Internal contactor faulty. Replace the contactor.

30

Motor tries to start but will not turn 1. With the power disconnected from the machine, try to turn the shaper

spindle by hand. If the spindle will not turn check the reason for the jamming. Typical reasons are spindle lock engaged, cutter head contacting the shaper fence or table rings.

2. Motor faulty. Replace the motor. 3. Motor break engaged. Motor overheats The motor is designed to run very hot, but should it overheat, it has an internal terminal overload protector that will shut it down until the motor has cooled down and then it will reset automatically. If the motor overheats wait until it has cooled down and restart. If the motor shuts down, constinstantly check for the reason. Typical reasons are dull blade, overfeeding the wood, motor cooling fan clogged or faulty, motor cooling fins clogged, Break engaged and excessive ambient temperature. Squeaking noise 1. Check that the motor cooling fan is not contacting the fan cover. 2. Check the bearings. 3. Check the drive belt. Cutter slows down during a cut 1. Loose drive belt. Re-tension the belt. 2. Dull blade. Replace the blade or have it re sharpened. 3. Feeding the wood too fast. Slow down the feed rate. 4. Oil or dirt on the drive belt. Clean or replace the drive belts. Cutter overheats 1. Dull blade. Change the blade or re sharpen the blade. Machine vibrates 1. Machine not level on the floor. Re-level the machine ensuring that it

has no movement. 2. Damaged drive belt. Replace the belt. 3. Cutter head unbalanced. Poor dust collection 1. Check the capacity of the dust collection system. You need a minim of

1000 cubic feet per minute at the machine. The stronger the dust collection the better.

31

2. Check the dust hose is not blocked. 3. Check that the dust collector is not full. Accessories The following accessories are available from Laguna Tools. - Mobility kit. - Side extension tables. - Flip stops for the miter fence. - Side flip stops for sliding table. - Sliding table clamp. - Cutters and cutter heads. - Work benches. - Tool cabinet [floor standing]. - Toolbox. Parts breakdown for the TSS and TS table saws Ordering spare-parts When ordering spare parts specify: - Machine Model and serial number. - Part number required, taken from the exploded view drawing on the

following page. - Quantity required

EXAMPLE: To order a Electric motor - Model: T1000S

- Serial number 12345 - Part number: T100LB-2: MB3 - Quantity: 1 piece

32

∆/Υ

33

Т1001.01.00.00.00 Casing with top 1 T1001.01.01.00.00 BODY 12 T1001.01.00.02.01 BOARD 13 Т1001.01.00.03.00 COVER 14 T1001.01.00.00.04 STAR HANDLE 15 SF250M.01.00.00.11 STUD М12Х88 76 DIN 934 NUT М12 147 DIN 985 NUTМ12 78 SF2300.01.00.00.15 WASHER Ф30ХФ12,5Х3 149 ISO 7380 SCREW М6Х10 210 DIN 125A WASHER АМ6 211 SF250M.01.00.00.08 LEVELING SUPPORT 412 DIN 934 NUT М16 413 DIN 125A WASHER АМ8 114 Ф250М.01.00.01.02 RING Ф160 115 КПФ.00.03 RING Ф105 116 SF250M.01.00.02.05 TING Ф65 117 SF250M.01.00.02.06 COVER 1

34

Т1001.02.00.00.00 Cutter

35

36

Т1001.02.00.00.00 Cutter

1 T100LB-2; IM B3 ELECTRIC MOTOR4KW 12 DIN 931 BOLT М10Х25 43 DIN 127B SPRING WASHER 10Н 124 T1001.02.00.04.00 INCLINATION READING DEVICE 15 T1001.02.05.00.00 INDICATION DEVICE 16 T1001.02.00.00.06 MOTOR BELT WASHER 17 UN 732 CASING WASHER Ф9ХФ35Х2,5 48 DIN 912 SCREW М8Х20 89 XPZ (10x8) COTTER BELT Lw=800 mm 110 T1001.02.00.00.10 SPINDLE BELT WASHER 111 DIN 6885А PIN А8Х7Х35 114 AG 100 ASPIRATOR HOSEL=800 115 T1001.02.00.00.15 BODY 116 SF250M.02.00.00.09 LEFT SECTOR 117 SF250M.02.00.00.06 STUD М10Х70 218 Ф250М.02.00.00.52 WASHER 219 DIN 985 NUT М10 420 SF250M.02.00.00.05 RIGHT SECTOR 121 T1001.02.00.00.21 RULER 122 Т1001.02.00.00.22 CUTTING SHAFT 123 DIN 471, TYP A RING В35 324 BEARING 6207-2Z P5 (35x72x17) 225 Ф250М.02.00.00.71 LID 126 DIN 7991 SCREW М6Х16 427 ДМ5-321.60.00.34ГХ BLADE 128 DIN 914 FIXING SCREW М5Х10 129 SF250M.02.00.18.00 SET OF SPACER BUSHINGS 130 F2300.02.00.00.51 CHOCK BUSHING 131 DIN 915 FIXING SCREW М8Х12 232 DIN 931 BOLT М16Х50 133 DIN 912 SCREW М10Х35 436 T1001.02.00.36.00 CHIP COLLECTOR 137 ISO 7380-10.9 SCREW М6Х10 440 Т1001.02.00.00.40 LEVER 141 DIN 934 NUT М12 342 Т1001.02.00.42.00 SUPPORT 143 Т1001.02.00.43.00 MOTOR SUPPORT 144 Т1001.02.00.00.44 AXLE 145 DIN 914 FIXING SCREW М8Х20 146 DIN 934 NUT М8 447 Т1001.02.00.00.47 BUSHING 148 DIN 915 FIXING SCREW М6Х30 249 DIN 934 NUT М6 250 Т1001.02.00.00.50 PLATE 151 SF250M.02.33.00.01 BUSHING 152 DIN 912 SCREW М8Х60 253 DIN 127B SPRING WASHER 8Н 1254 Т1001.02.00.00.54 BODY 155 Т1001.02.00.00.54 AXLE-GEAR WHEEL 157 DIN 1481 SPRING PIN Ф5Х24 158 T1001.02.00.00.58 SCREW FOR AXLE LIFTING 159 DIN 985 NUT М10 1

37

60 DIN 125A WASHER АМ10 361 T1001.02.00.00.61 GEAR WHEEL Z=14 162 AS 1528 BUSHING WASHER 1528 (15x28x1) 263 AXK 1528 AXIAL BUSHING 1528 (15x28x2) 164 SF250M.02.00.00.35 BUSHING Ф36Х14 165 DIN 913 SCREW М6Х8 266 SF250M.02.00.00.38 NUT 167 DIN 1481 SPRING PIN Ф6Х30 268 DIN 912 SCREW М10Х30 469 DIN 912 SCREW М8Х25 471 T1001.02.00.71.00 GUIDING CANTILEVER 172 SF250M.02.52.00.13 SMALL AXLE 173 T1001.02.00.73.00 TELESCOPIC NUT 175 Т1001.02.00.75.00 CANTILEVER AXLE 176 DIN 985 NUT М12 1

77 GN603-78-М10-20-DGR HANDLE М10Х20 1

78 T1001.02.00.00.78 FLYWHEEL Ф200 PIN 279 Т1001.02.00.00.79 THREADED AXLE 180 Т1001.02.00.00.80 GUIDE OF BEARING 181 Т1001.02.00.00.81 STRAP 282 GN603-63-M8-20-DGR HANDLE М8Х20 283 КРМЩ 11.07 PIN 284 DIN 471, TYP A RING В12 285 Т1001.02.00.00.85 WASHER 486 Т1001.02.00.00.86 AXLE 287 NR 51104 AXIAL BUSHING 51104 (20x35x10) 188 S2300.02.00.00.17 WASHER 30 2

90 UL808.1-20-B12-62E COUPLING FOR UNIVERSAL JOINT 1

91 Т1001.02.00.00.91 GUIDE 192 GN698.3-26-M6 FOLDING HANDLE 293 DIN 912 SCREW Т М6Х16 294 DIN 125A WASHER АМ6 295 DIN 127B SPRING WASHER 6Н 496 T1001.02.00.00.96 YOKE 197 DIN 934 NUT М10 198 T1001.02.00.98.00 SPINDLE 1101 Т1001.02.00.00.101 FIXING DEVICE 1102 T1001.02.00.102.00 GUIDING BASE 1103 DIN 912 SCREW М6Х20 2104 Т1001.02.00.00.104 INCLINATION SCREW 1105 T1001.02.00.00.105 STUD 1106 T1001.02.106.00.00 TELESCOPIC SHAFT 1108 Ф250М.02.00.00.74 GUIDING COTTER 1111 DIN 125A WASHER АМ12 1

Т1001.02.00.04.00. Reading device for cutter angle inclination

1 Т1001.02.00.04.01 SPACER BUSHING 2 2 Т1001.02.00.04.02 ROLLER Ф40 2 3 T1001.02.00.04.03 LONG AXLE 2 4 DIN 125A WASHER АМ8 2 5 DIN 985 NUT М8 2 6 T1001.02.00.04.06 ROLLER Ф26 2 7 T1001.02.00.04.07 AXLE 2 8 Т1001.02.00.04.08 WASHER Ф20ХФ8,5Х2,5 2 9 T1001.02.00.04.09 STRAP 1 10 DIN 127B SPRING WASHER 8Н 2 11 DIN 912 SCREW М8Х20 2 12 Т1001.02.00.04.12 POINTER 1 13 SF250M.02.60.00.18 BOLT М6Х14 2 14 DIN 934 NUT М6 2 15 STEEL ROPE ф1.4 L=1500 1 16 Т1001.02.00.04.16 SECTOR 1 17 T1001.02.00.04.17 SPACER BUSHING 2 18 DIN 912 SCREW М6Х25 2 19 DIN 127B SPRING WASHER 6Н 2 20 DIN 934 NUT М8 1 21 T1001.02.00.04.21 SCREW 1 22 SF250M.02.60.00.22 SPRING 15Х11 L=166 1 23 БДС 3148-69 TERMINAL А6,0 1

38

Т1001.02.05.00.00 Rotations reading device

1 T1001.02.00.102.00

GUIDING BASE 1

2 Т1001.02.05.01.00 CANTILEVER 13 TP0047-B OPTICAL ELECTRONIC SENSOR FOR BELT

TRANSMISSION 1

4 БДС 744-83 NUT М6 25 БДС 2171-83 SCREW М6Х16 2

39

SF250M.20.00.00.00 Format table L=1150 мм

40

41

SF250M.20.00.00.00 Format table L=1150 mm

1 S1150.03.00.00.01 MOVABLE PART 12 S1150.03.00.00.06 RAIL 83 S2300.03.00.00.12 COTTER 24 S2300.09.00.00.03-01 COVER 25 DIN 963A SCREW М4Х12 66 БДС 12620-75 DOWEL ДС-3 (ф8) 87 S2300.09.02.00.00-02 FORMAT TABLE COVER 18 S2300.05.00.02 COTTER 49 DIN 985-6 NUT М12 410 DIN 127B SPRING WASHER 10Н 411 DIN 931 BOLTТ М10Х25 412 S2300.05.00.00.04 SUPPORT WASHER 813 DIN 934 NUT М12 414 S3200.05.00.00.02 SUPPORT STRAP 215 DIN 912 SCREWТ М6Х16 416 DIN 912 SCREW М6Х12 417 S1150.03.00.00.09 STRIP L=1150 218 DIN 127B SPRING WASHER 6Н 419 S1150.03.00.00.11 FIXED PART L=1150 120 БДС 7947-85 О-RING Ф8,5Х1,5 221 S2300.04.00.00.02-01 FIXING PIN 222 S2300.04.00.00.11 SECURING RING 223 S2300.04.00.00.10 FIXING GUIDING PIN 224 S2300.07.00.00.03 COTTER 125 S2300.07.00.00.02 WASHER Ф24ХФ8,5Х3 127 S2300.07.00.00.01 HANDLE 128 S3200.03.00.00.06 CLEANER-LUBRICATOR 429 DIN 5401 PELLET Ф15,081 1030 S1150.03.00.00.03 SEPARATOR 131 S2300.09.00.00.01-01 LEFT UPPER COVER 132 S2300.05.00.00.03-01 STUD М12Х60 433 DIN 97 SCREW FOR WOOD 5х45 8

5

4

1

3

2 6

SF250M.08.00.00.00 Cantilever table

1 SF250M.08.00.00.01 SLIDER 1 2 DIN 125A WASHER АМ10 2 3 GN603-73-M10-20-

DGR HANDLE 2

4 SF2300.15.01.00.00 EXTENSION TABLE 500Х320 1 5 DIN 551 FIXING SCREW М6Х16 2 6 DIN 551 FIXING SCREW М8Х20 -

POLYAMID 2

42

ЛВФ 00.00.00.00-01 Cutter rotation ruler without extension

4 ЛВФ 00.01.00.24-01 PROFILE L=900 1 5 S2300.13.00.00.21 STRAP 2 6 S2300.13.00.00.17 STRAP 2 7 S2300.13.00.00.18 WASHER 2 8 S2300.13.00.00.11 STRAP 2 9 S2300.13.00.00.12 SPRING 2 10 S2300.13.00.00.13 REST 2 11 DIN 912 SCREW М6Х16 4 12 DIN 127B SPRING WASHER 6Н 5 13 DIN 1481 PIN Ф4Х40 2 14 S2300.13.00.00.19 SCREW 2

15 GN636-56-M8-E-DSG HANDLE М8 2

16 DIN 7380 SCREW М6Х16 2 17 ЛВФ 00.01.00.31 WOODEN BLOCK 1 18 DM5-321.30.40.02 SPRING 1

43

44

19 ЛВФ 00.01.00.29 SUPPORT STRAP 1 20 DIN 551 SCREW M4Х8 POLYAMID 1 21 ЛВФ.00.11.01.00 SUPPORT 1 22 DIN 471, TYP A RING В18 1 23 ЛВФ 00.11.02.00-01 ARM 1 24 DIN319 KU-25-M8 BALL 25 1 25 S2300.10.00.00.02 STUD 1 26 ЛВФ 00.11.00.04 GUIDE 1 27 ЛВФ.00.11.00.10 AXLE 1

29 GN603-63-M8-20-DGR HANDLE М8Х20 2

30 S2300.10.00.00.03 ECCENTRIC 1 31 ЛВФ.00.11.00.12 BODY 1 32 ЛВФ 00.11.00.09 PILLAR 1

33 GN603-63-M8-35-DGR HANDLE М8Х35 1

34 ЛВФ 00.00.00.08 WASHER 1 35 ЛВФ 00.00.00.10 BASE 1 36 DIN 912 SCREW М8Х20 2 37 ЛВФ 00.00.00.13 BASE 2 38 ЛВФ 00.00.00.14 ECCENTRIC 1 39 ЛВФ 00.00.00.18 POLYAMIDE WASHER 1 40 DIN 931 BOLT М6Х10 1 41 ЛВФ.00.00.00.03-01 COTTER 1 42 LINE 0-1000 LEFT-RIGHT 1 43 ЛВФ 00.01.00.25 BUS 1

ПФ180-00.00.00-01 Protector of integral ruler cutter

1 ПФ180.00.00.04 SQUARE SET 1 2 GN603-63-M8-DGR HANDLE М8 2 3 DIN 985 NUT М10 2 4 ПФ180-00.00.12 AXLE 2 5 ПФ180.00.00.06 BLOCK 1 6 ПФ180-00.10.00 SCREW М10Х155 1 7 БДС 1269-83 NUT М10 6 8 DIN 125A WASHER АМ10 2 9 ПФ180.00.00.09 WASHER Ф22Х8Х2 2 10 ISO 7380 SCREW М6Х16 4 11 DIN 125A WASHER АМ8 2 12 DIN 985 NUT М8 2 13 ПФ180.00.01.00 BODY 1 14 ПФ180.00.15.00 FLANGE 1 15 ПФ180-00.25.00 CENTERING STRAP 1 16 ПФ180-00.00.24 BLOCK 1

17 GN603-63-M8-40-DGR HANDLE М8Х40 1

18 ПФ180-00.11.00 SCREW М10Х110 1 19 DIN 985 NUT М6 4 20 DIN 125A WASHER АМ6 4 21 ПФ180-00.00.19 SCREW 2 22 ПФ180-00.00.16 NUT 1 23 ПФ180.00.03.00.00 LEFT INTEGRAL RULER 1 24 ПФ180-00.25.00 COVER 1 25 Cod.01.HP30 C20 HANDLE М6Х20 1 26 ПФ180.00.02.00.00 RIGHT INTEGRAL RULER 1 27 ПФ180-00.32.00 STRAP WITH SCREW 2 28 ПФ180-00.00.09 WASHER Ф32Х13Х5 2 29 ПФ180-00.22.00 HANDLE М12 2 30 DIN 931 BOLT М6Х16 2

45

МШ.00.00.00-01 Table for cutting of machines with format table without CE (optional)

1 МШ.00.00.09-01 MOVABLE TABLE 1 2 DIN 84 SCREW М4Х12 10 3 МШ.00.00.23 SLIDER 2 4 МШ.25.01.00 GUIDE 1 5 МШ.25.00.02 NUT 1 6 GN603-63-M8-25-DGR FASTEN LEVER М8Х25 1 7 DIN 934 NUT М6 2 8 DIN 551 FIXING SCREW М6Х35 2 9 МШ.00.00.22 GUIDING AXLE 1 10 МШ.00.00.21 COTTER 1 11 DIN 913 FIXING SCREW М8Х10 1

46

МШ .00.00.00 Table for cutting of machines with format table and CE (optional)

1 МШ.00.00.09 MOVABLE TABLE 12 МШ.00.00.13 ROTATION RULER 13 МШ.00.00.23 SLIDER 24 МШ.25.01.00 GUIDE 15 МШ.25.00.02 NUT 16 GN603-63-M8-25-DGR FASTEN LEVER М8Х25 37 DIN 934 NUT М6 68 DIN 551 FIXING SCREW М6Х35 29 МШ.00.00.22 GUIDING AXLE 110 МШ.00.00.21 COTTER 111 МШ.00.00.02 GUARD 212 МШ.00.01.00 SUPPORT 113 МШ.00.00.03 SQUARE SET 214 DIN 963A SCREW 6Х20 415 DIN 127B SPRING WASHER 6Н 1216 GN603-63-M8-DGR FASTEN LEVER М8 217 DIN 912 SCREW М6Х16 718 ЛВФ.00.11 THRUST 119 ЛВФ.00.11.00 SPINDLE 120 DIN 417, TYP 1 RING В18 121 МШ.00.00.16 WASHER 122 МШ.00.17.00 HANDLE М10Х60 123 GN603-63-M8-20-DGR HANDLE 224 МШ.00.00.14 PILLAR 125 ЛВФ.00.11.00.12 BODY 126 ЛВФ.00.11.02.00 ARM 127 ДМ5-321.40.30.14 SPRING 128 ЛВФ.00.11.00.04 GUIDE 129 DIN 319-KU-25-M6-C BALL 25 130 S2300.10.00.00.02 STUD 131 S2300.10.00.00.03 ECCENTRIC 132 ЛВФ.00.11.00.10 AXLE 1

47

48

33 ISO 7380 SCREW М6Х16 234 ЛВФ.00.01.00.31 WOODEN BLOCK 135 ЛВФ.00.01.00.29 SUPPORT STRAP 136 ЛВФ.00.00.00.14 ECCENTRIC 137 DIN 931 BOLT М6Х10 138 МШ.00.11.02 BUS 15Х3 L=630 139 МШ.00.11.24 PROFILE 140 ЛВФ.00.00.00.13 SUPPORT 341 GN636.4-56-M8-30-DSG STAR HANDLE 142 МШ.00.11.06 RECTANGULAR TUBE 143 DIN 963A SCREW М5Х10 244 DIN 125A WASHER АМ5 245 DIN 934 NUT М5 246 S2300.13.00.00.22 SHORT PROFILE 147 S2300.13.00.00.10 STRAP 148 МШ.00.11.32 SUPPORT 149 DIN 963A SCREW М8Х30 250 DIN 1481 SPRING PIN Ф4Х40 251 S2300.13.00.00.13 REST 252 S2300.13.00.00.11 STRAP 253 S2300.13.00.00.18 WASHER 254 S2300.13.00.00.17 STRAP 255 S2300.13.00.00.25 STRAP 156 S2300.13.00.00.23 STRAP 156 ЛВФ.00.11.01.00 SUPPORT 157 DIN 551 FIXING SUPPORT М6Х10 159 S2300.13.00.00.21 STRAP 260 S2300.13.00.00.19 SCREW 261 GN636-56-M8-E-DSG STAR HANDLE М8 262 DIN 84 SCREW М4Х12 563 DIN 913 FIXING SCREW М8Х10 1