multi-disciplinary engineering solution status - msc...
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MSC Software Confidential
MSC 2012Multi-Disciplinary Engineering
Solution Status
Thierry BERNARD
May 30, 2012
Run Take-off Fly Land Brake
MSC Software Confidential
Simulation Data & Process Management
Multi-Disciplinary Optimisation
Multi-Disciplinary Integration
Extended foundations
Strategy at a glance …
Page 2
MSC Software Confidential
• Solution overview
• Extended foundations
• Multi-Disciplinary Integration
• Multi-Disciplinary Optimisation
• Simulation Data & Process Management
• Moving forward
Multi-Disciplinary Engineering
Page 3
Mo
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Veh
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Dyn
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MSC Software Confidential
Solution overview
Page 5
Fluids
dynamics & loads
Patran / FlightLoads
XFlow
Structures
statics & modes
SimXpert Structures
Patran / MSC Nastran , Marc
Vibration
& acoustics
Patran / MSC Nastran
Marc , Actran
SimXpert Structures
SimXpert Structures
Patran / MSC Nastran
Marc , Fatigue
Stresses
& fatigue
SimXpert Crash&Explicit
Patran / MSC Nastran , Dytran
Safety
& crash
Thermal loads
& heat transfer
SimXpert Thermal
Patran / MSC Nastran
Marc , Sinda , Easy5
Mechanisms
motion & forces
SimXpert Motion
Adams , Interop.
Power supply
& actuation
SimXpert
Systems&Controls
Easy5 , Libraries
Controls
& dynamics
Easy5 , Libraries
SimXpert
Systems&Controls
From Design …
… To Product
Extended foundations to Innovate
Multi-Disciplinary Integration to Save money
Multi-Disciplinary Optimization to Improve design
Sim. Data & Proc. Management to Capitalize
MSC Software Confidential
• Solution overview
• Extended foundations
• Multi-Disciplinary Integration
• Multi-Disciplinary Optimisation
• Simulation Data & Process Management
• Moving forward
Multi-Disciplinary Engineering
Page 6
Mo
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Veh
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MSC Software Confidential
• Fluid dynamics & loads :
– XFlow is using meshless particle based approach
to solve complex transient fluid dynamics problems
including fluid/structures interaction, moving
boundaries, free surfaces, etc …
– FlightLoads is driving aeroelasticity (DLM,
ZONA51) / flutter analysis using MSC Nastran
dedicated solutions (144, 145, 146)
– Open Fluid Structure Interaction to couple MSC
Nastran (400) with any CFD solver
– Basic fondations of future Computational Fluid
Dynamics workspace building the link between
most popular CFD solvers and Finite Element
Analysis (MSC Nastran) / Multi-Body Simulation
(Adams) / Control & Actuation System Design
(Easy5)
Extended foundations (1/5)
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MSC Software Confidential
• Structures statics & modes :
– Marc and MSC Nastran implicit solutions are
addressing (geometric / material) non-linear (400)
or linear statics, buckling and normal modes (101,
103, 105) deformations, forces, stresses and
strains on components under any loading
conditions including advanced non-linear contact
– New Parts And Assemblies techniques to increase
substructuring efficiency
– Advanced composites modeling / analysis
capabilities including failure expertise
– Many other analysis modes are supported such as
normal modes including pre-stress, topology /
topography / topometry optimization,
parallelization leveraging HPC solutions
Extended foundations (2/5)
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MSC Software Confidential
• Mechanisms motion & forces :
– Adams is simulating landing gears and primary /
secondary flight control surfaces actuation as well
as resulting full vehicle ground / flight maneuvers
dynamics (focus on forces)
• Power supply & actuation :
– Easy5 is simulating landing gears and flight control
surfaces hydraulic / electric actuation (focus on
power supply / management)
• Controls & dynamics :
– Easy5 is designing flight controls over the
complete flight domain and simulating resulting full
vehicle dynamics (focus on controls)
Extended foundations (3/5)
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MSC Software Confidential
• Stresses & fatigue :
– Marc and MSC Nastran implicit solutions are
addressing linear, non-linear, static and dynamic
deformations, forces, stresses and strains on
components under ground / flight loading
conditions
– New Parts And Assemblies techniques to increase
substructuring efficiency
– MSC Fatigue is performing component damage
and life cycle duration analysis from any Marc,
Dytran, MSC Nastran or Adams ground / flight
loads cycle
• Safety & crash :
– Dytran and MSC Nastran explicit solution (700) are
addressing tank perforation, bird impact, engine
explosion, passenger safety and full vehicle crash
simulation
Extended foundations (4/5)
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MSC Software Confidential
• Thermal loads & heat transfer :
– Easy5 is addressing heating, ventilation and air
conditioning systems simulation (flow / pressure /
temperature)
– Sinda and MSC Nastran non-linear implicit solution
(400) are addressing thermal analysis of
environmental heating / cooling network (fluid /
environment heat transfer)
– Marc and MSC Nastran thermal solutions (153,
159) are addressing steady state and transient
heat transfer analysis of components under
conduction, convection and radiation
• Vibration & acoustics :
– MSC Nastran dynamic solutions (107-112) are
addressing real / complex eigenvalue, frequency
response, random response and transient
response analysis
– Actran is adressing internal / external aero-vibro-
acoustics analysis
Extended foundations (5/5)
Page 14
MSC Software Confidential
• Solution overview
• Extended foundations
• Multi-Disciplinary Integration
• Multi-Disciplinary Optimisation
• Simulation Data & Process Management
• Moving forward
Multi-Disciplinary Engineering
Page 16
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Veh
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MSC Software Confidential Page 17
Schematic approach
Systems
Results precision / component level focus
• Several level of modeling may apply to the same mechanical system …
Coupling analysis / system level focus
Multi-Body
Lumped
Geometric approach
Structures
Consistent
What is Multi-Disciplinary Engineering ?
MSC Software Confidential Page 18
What is Multi-Disciplinary Engineering ?
Schematic approach
Systems
Results precision / component level focus
• Several level of modeling may apply to the same mechanical system …
Coupling analysis / system level focus
Multi-Body
Lumped
Geometric approach
Structures
Consistent
System Virtuallevel validation
Subsystem Virtuallevel testing
Component Virtuallevel prototyping
MARKET
NEED
PRODUCT
DELIVERY
Aerodynamics
& structures
Aero.
& controls
Motion
& actuation
Systems
& structures
Fatigue
& acoustics
MSC Software Confidential
• Unique integrated platform for Multi-
Disciplinary Engineering available
today !!!
– Common data model / CAD import
– Specialized workspaces powered by MSC
Nastran, Adams and Easy5 solvers
– End-to-end simulation
• Native CAD associativity :
– Catia V5 / ProEngineer / Unigraphics
– Design tree / parametric access
• Expert methods validation and
publication :
– Python record / replay / scripting
– Best practices publish / retrieve
– Process assembly
Meshes Assemble Model
CombineLoadcase
Input
DeckSolver Output
Extract(Postprocessor)
Cross-
Section
Curve
Report
Creation
Report
SetupModel
CreateSupports
ApplyConstraints
ApplyLoads
ExportNastran
GRIDPairs
GenerateReport
SetupModel
CreateSupports
ApplyConstraints
ApplyLoads
ExportNastran
GRIDPairs
GenerateReport
Collect ModelPre
ProcessSolve
PostProcess
Report
Productivity
Gain
Productivity
Gain
MD Workspaces
Thermal
Motion Structures
Systems
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Multi-Disciplinary Integration
MSC Software Confidential
• Full Nastran compatibility
• Geometry creation / editing
• Native CAD link
• CAD geometry cleaning / defeaturing
• Mid-surface extraction tools
• Advanced meshing capabilities
• FRF & Superelements management
• Connection & contact management
• Advanced materials / properties
• Linear sta. / dyn. analysis with contact
• Normal / complex eigenvalues analysis
• Frequency / transient response analysis
• Advanced nonlinear sta. / dyn. analysis
• Chained or coupled analysis
• State plots & XY charting
• Freebody, IsoSurface, Performance
• Report automation & authoring
• Python scripting / Process automation
Structures WS
Systems & Controls
Template
Structures
Crash / Explicit
Thermal
Motion
Structures
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MSC Software Confidential
• Full Adams compatibility
• Native CAD link
• Geometry and components
• Connections / Loads / Miscellaneous
• Contacts and clearance
• Simulation modes
• Results processing
• Design of Experiment
• Integration with Structures WS
• Integration with Systems&Controls WS
• Integration with Matlab/Simulink
• Python scripting / Process automation
Motion WS
Systems & Controls
Template
Structures
Crash / Explicit
Thermal
Motion
Motion
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MSC Software Confidential
• Full Easy5 compatibility
• Libraries and components (c,m,e,h,g,f,a,r)
• Schematic management
• Modifiers management
• Analysis modes
• Results plotting
• Matrix Algebra Tool
• Design of Experiment
• Integration with Structures WS
• Integration with Motion WS
• Integration with Matlab/Simulink
• Libraries management
• Python scripting / Process automation
Systems&Controls WS
Systems&Controls
Template
Structures
Crash / Explicit
Thermal
Motion
Systems&Controls
Page 27
MSC Software Confidential
• Solution overview
• Extended foundations
• Multi-Disciplinary Integration
• Multi-Disciplinary Optimisation
• Simulation Data & Process Management
• Moving forward
Multi-Disciplinary Engineering
Mo
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ab
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Veh
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Dyn
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MSC Software Confidential
• SimXpert DoETools plugin :
– Support any simulation mode (linear or non-linear,
static or dynamic)
– Define factors from Structures, Motion and
Systems&Controls WSs
– Define responses from Structures, Motion and
Systems&Controls WSs
– Initiate A/Insight database and interactive session
(statistics) to define trials
– Submit trials and return A/Insight interactive
session for response surfaces fit and results
investigation (parametric sensitivity, coupling, test /
analysis correlation, model updating, design
improvement, robustness analysis)
• Common parametric investigation
methodology to all FEA, MBS and CASD
users of the entreprise !!!
Design of Experiment
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MSC Software Confidential
• MSC Nastran Sol 200 :
– Support distributed parameters : either solid / shell
elements density (topology), surface elements
thickness (topometry) or surface grid normal
location (topography)
– Objective : minimize compliance or maximise
frequency with mass constraint target
– Constraints : manufacturing (member size,
symmetry, extrusion, casting)
• Synergy opportunity :
– MBS computing components loading scenarios
– Nastran minimizing components compliance
Topology-metry-graphy Optimisation
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MSC Software Confidential
• Phoenix Integration partnership :
– MSC is reseller of ModelCenter solution
• ModelCenter specificity :
– Integrate complete CAE workflow from different
applications / users / sites
– Automate workflow processing with DoE, Monte-
Carlo and/or optimisation
– Investigate results for parametric sensitivity,
coupling, test / analysis correlation, model
updating, design improvement / optimisation,
robustness analysis, etc…
• Synergy opportunity :
– Phoenix Integration delivers :
• Adams, Nastran, SimXpert connectors
• Generic « QuickWrap » connector
Multi-Model Optimisation
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MSC Software Confidential
• Solution overview
• Extended foundations
• Multi-Disciplinary Integration
• Multi-Disciplinary Optimisation
• Simulation Data & Process Management
• Moving forward
Multi-Disciplinary Engineering
Mo
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ab
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Veh
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Dyn
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Page 34
MSC Software Confidential
Easy5
All CAE Applications
Adams Patranother applications
Spreadsheets
Documents
Reports
ModelsSetupModel
CreateSupports
ApplyConstraints
ApplyLoads
ExportNastran
GRIDPairs
GenerateReport
SetupModel
CreateSupports
ApplyConstraints
ApplyLoads
ExportNastran
GRIDPairs
GenerateReport
Templates
Session Files
Macros
ScriptsInput
Files
Curves
Values
Animations
Plots
Output
Files
Material
Properties
Relational
Database
Content
VaultWeb App
Server
Web-browser
Client
Web-browser
Client
Web-browser
Client
Web-browser
Client
Web-browser
Client
Open Edition
All Enterprise Users
• Simul. number explosion :
– Number of projects
– Number / type of actors
– Number / type of CAE applic.
– In-house developments
• Simul. data management :
– Data / models / results unified
storage with integrated traceability
(authors / parents / childs) &
search
– Multi-user / -role / -site
collaboration based on IT
standards
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Simulation Data & Process Management
MSC Software Confidential
Simulation
Process
Management
SetupModel
CreateSupports
ApplyConstraints
ApplyLoads
ExportNastran
GRIDPairs
GenerateReport
SetupModel
CreateSupports
ApplyConstraints
ApplyLoads
ExportNastran
GRIDPairs
GenerateReport
Gold
Standard
Templates Simulation Data Pedigree
Open Edition
Extended
Enterprise
Reuse
Simulation
Knowledge
Capture
SetupModel
CreateSupports
ApplyConstraints
ApplyLoads
ExportNastran
GRIDPairs
GenerateReport
SetupModel
CreateSupports
ApplyConstraints
ApplyLoads
ExportNastran
GRIDPairs
GenerateReport
• Simul. knowledge capture :
– Methods validation and publication
– Process assembly
• Simul. process management :
– Templates unified storage with
integrated traceability (versions /
authors) & search
– Work request & activity monitoring
(process steps approval)
• Sharing best practices across
the extended enterprise :
– Designers, analysts
– Project managers
– Suppliers
Publish
templates
Templates
accessPublish
data
Assemble
process
Page 37
Simulation Data & Process Management
MSC Software Confidential
• Solution overview
• Extended foundations
• Multi-Disciplinary Integration
• Multi-Disciplinary Optimisation
• Simulation Data & Process Management
• Moving forward
Multi-Disciplinary Engineering
Mo
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ab
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Veh
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Dyn
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Page 38