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MSC Software Confidential MSC 2012 Multi-Disciplinary Engineering Solution Status Thierry BERNARD May 30, 2012 Run Take-off Fly Land Brake

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MSC Software Confidential

MSC 2012Multi-Disciplinary Engineering

Solution Status

Thierry BERNARD

May 30, 2012

Run Take-off Fly Land Brake

MSC Software Confidential

Simulation Data & Process Management

Multi-Disciplinary Optimisation

Multi-Disciplinary Integration

Extended foundations

Strategy at a glance …

Page 2

MSC Software Confidential

• Solution overview

• Extended foundations

• Multi-Disciplinary Integration

• Multi-Disciplinary Optimisation

• Simulation Data & Process Management

• Moving forward

Multi-Disciplinary Engineering

Page 3

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MSC Software Confidential

Solution overview

Page 5

Fluids

dynamics & loads

Patran / FlightLoads

XFlow

Structures

statics & modes

SimXpert Structures

Patran / MSC Nastran , Marc

Vibration

& acoustics

Patran / MSC Nastran

Marc , Actran

SimXpert Structures

SimXpert Structures

Patran / MSC Nastran

Marc , Fatigue

Stresses

& fatigue

SimXpert Crash&Explicit

Patran / MSC Nastran , Dytran

Safety

& crash

Thermal loads

& heat transfer

SimXpert Thermal

Patran / MSC Nastran

Marc , Sinda , Easy5

Mechanisms

motion & forces

SimXpert Motion

Adams , Interop.

Power supply

& actuation

SimXpert

Systems&Controls

Easy5 , Libraries

Controls

& dynamics

Easy5 , Libraries

SimXpert

Systems&Controls

From Design …

… To Product

Extended foundations to Innovate

Multi-Disciplinary Integration to Save money

Multi-Disciplinary Optimization to Improve design

Sim. Data & Proc. Management to Capitalize

MSC Software Confidential

• Solution overview

• Extended foundations

• Multi-Disciplinary Integration

• Multi-Disciplinary Optimisation

• Simulation Data & Process Management

• Moving forward

Multi-Disciplinary Engineering

Page 6

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MSC Software Confidential

• Fluid dynamics & loads :

– XFlow is using meshless particle based approach

to solve complex transient fluid dynamics problems

including fluid/structures interaction, moving

boundaries, free surfaces, etc …

– FlightLoads is driving aeroelasticity (DLM,

ZONA51) / flutter analysis using MSC Nastran

dedicated solutions (144, 145, 146)

– Open Fluid Structure Interaction to couple MSC

Nastran (400) with any CFD solver

– Basic fondations of future Computational Fluid

Dynamics workspace building the link between

most popular CFD solvers and Finite Element

Analysis (MSC Nastran) / Multi-Body Simulation

(Adams) / Control & Actuation System Design

(Easy5)

Extended foundations (1/5)

Page 8

MSC Software Confidential

• Structures statics & modes :

– Marc and MSC Nastran implicit solutions are

addressing (geometric / material) non-linear (400)

or linear statics, buckling and normal modes (101,

103, 105) deformations, forces, stresses and

strains on components under any loading

conditions including advanced non-linear contact

– New Parts And Assemblies techniques to increase

substructuring efficiency

– Advanced composites modeling / analysis

capabilities including failure expertise

– Many other analysis modes are supported such as

normal modes including pre-stress, topology /

topography / topometry optimization,

parallelization leveraging HPC solutions

Extended foundations (2/5)

Page 10

MSC Software Confidential

• Mechanisms motion & forces :

– Adams is simulating landing gears and primary /

secondary flight control surfaces actuation as well

as resulting full vehicle ground / flight maneuvers

dynamics (focus on forces)

• Power supply & actuation :

– Easy5 is simulating landing gears and flight control

surfaces hydraulic / electric actuation (focus on

power supply / management)

• Controls & dynamics :

– Easy5 is designing flight controls over the

complete flight domain and simulating resulting full

vehicle dynamics (focus on controls)

Extended foundations (3/5)

Page 11

MSC Software Confidential

• Stresses & fatigue :

– Marc and MSC Nastran implicit solutions are

addressing linear, non-linear, static and dynamic

deformations, forces, stresses and strains on

components under ground / flight loading

conditions

– New Parts And Assemblies techniques to increase

substructuring efficiency

– MSC Fatigue is performing component damage

and life cycle duration analysis from any Marc,

Dytran, MSC Nastran or Adams ground / flight

loads cycle

• Safety & crash :

– Dytran and MSC Nastran explicit solution (700) are

addressing tank perforation, bird impact, engine

explosion, passenger safety and full vehicle crash

simulation

Extended foundations (4/5)

Page 12

MSC Software Confidential

• Thermal loads & heat transfer :

– Easy5 is addressing heating, ventilation and air

conditioning systems simulation (flow / pressure /

temperature)

– Sinda and MSC Nastran non-linear implicit solution

(400) are addressing thermal analysis of

environmental heating / cooling network (fluid /

environment heat transfer)

– Marc and MSC Nastran thermal solutions (153,

159) are addressing steady state and transient

heat transfer analysis of components under

conduction, convection and radiation

• Vibration & acoustics :

– MSC Nastran dynamic solutions (107-112) are

addressing real / complex eigenvalue, frequency

response, random response and transient

response analysis

– Actran is adressing internal / external aero-vibro-

acoustics analysis

Extended foundations (5/5)

Page 14

MSC Software Confidential

• Solution overview

• Extended foundations

• Multi-Disciplinary Integration

• Multi-Disciplinary Optimisation

• Simulation Data & Process Management

• Moving forward

Multi-Disciplinary Engineering

Page 16

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MSC Software Confidential Page 17

Schematic approach

Systems

Results precision / component level focus

• Several level of modeling may apply to the same mechanical system …

Coupling analysis / system level focus

Multi-Body

Lumped

Geometric approach

Structures

Consistent

What is Multi-Disciplinary Engineering ?

MSC Software Confidential Page 18

What is Multi-Disciplinary Engineering ?

Schematic approach

Systems

Results precision / component level focus

• Several level of modeling may apply to the same mechanical system …

Coupling analysis / system level focus

Multi-Body

Lumped

Geometric approach

Structures

Consistent

System Virtuallevel validation

Subsystem Virtuallevel testing

Component Virtuallevel prototyping

MARKET

NEED

PRODUCT

DELIVERY

Aerodynamics

& structures

Aero.

& controls

Motion

& actuation

Systems

& structures

Fatigue

& acoustics

MSC Software Confidential

• Unique integrated platform for Multi-

Disciplinary Engineering available

today !!!

– Common data model / CAD import

– Specialized workspaces powered by MSC

Nastran, Adams and Easy5 solvers

– End-to-end simulation

• Native CAD associativity :

– Catia V5 / ProEngineer / Unigraphics

– Design tree / parametric access

• Expert methods validation and

publication :

– Python record / replay / scripting

– Best practices publish / retrieve

– Process assembly

Meshes Assemble Model

CombineLoadcase

Input

DeckSolver Output

Extract(Postprocessor)

Cross-

Section

Curve

Report

Creation

Report

SetupModel

CreateSupports

ApplyConstraints

ApplyLoads

ExportNastran

GRIDPairs

GenerateReport

SetupModel

CreateSupports

ApplyConstraints

ApplyLoads

ExportNastran

GRIDPairs

GenerateReport

Collect ModelPre

ProcessSolve

PostProcess

Report

Productivity

Gain

Productivity

Gain

MD Workspaces

Thermal

Motion Structures

Systems

Page 20

Multi-Disciplinary Integration

MSC Software Confidential

• Full Nastran compatibility

• Geometry creation / editing

• Native CAD link

• CAD geometry cleaning / defeaturing

• Mid-surface extraction tools

• Advanced meshing capabilities

• FRF & Superelements management

• Connection & contact management

• Advanced materials / properties

• Linear sta. / dyn. analysis with contact

• Normal / complex eigenvalues analysis

• Frequency / transient response analysis

• Advanced nonlinear sta. / dyn. analysis

• Chained or coupled analysis

• State plots & XY charting

• Freebody, IsoSurface, Performance

• Report automation & authoring

• Python scripting / Process automation

Structures WS

Systems & Controls

Template

Structures

Crash / Explicit

Thermal

Motion

Structures

Page 21

MSC Software Confidential

• Full Adams compatibility

• Native CAD link

• Geometry and components

• Connections / Loads / Miscellaneous

• Contacts and clearance

• Simulation modes

• Results processing

• Design of Experiment

• Integration with Structures WS

• Integration with Systems&Controls WS

• Integration with Matlab/Simulink

• Python scripting / Process automation

Motion WS

Systems & Controls

Template

Structures

Crash / Explicit

Thermal

Motion

Motion

Page 25

MSC Software Confidential

• Full Easy5 compatibility

• Libraries and components (c,m,e,h,g,f,a,r)

• Schematic management

• Modifiers management

• Analysis modes

• Results plotting

• Matrix Algebra Tool

• Design of Experiment

• Integration with Structures WS

• Integration with Motion WS

• Integration with Matlab/Simulink

• Libraries management

• Python scripting / Process automation

Systems&Controls WS

Systems&Controls

Template

Structures

Crash / Explicit

Thermal

Motion

Systems&Controls

Page 27

MSC Software Confidential

• Solution overview

• Extended foundations

• Multi-Disciplinary Integration

• Multi-Disciplinary Optimisation

• Simulation Data & Process Management

• Moving forward

Multi-Disciplinary Engineering

Mo

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Page 29

MSC Software Confidential

• SimXpert DoETools plugin :

– Support any simulation mode (linear or non-linear,

static or dynamic)

– Define factors from Structures, Motion and

Systems&Controls WSs

– Define responses from Structures, Motion and

Systems&Controls WSs

– Initiate A/Insight database and interactive session

(statistics) to define trials

– Submit trials and return A/Insight interactive

session for response surfaces fit and results

investigation (parametric sensitivity, coupling, test /

analysis correlation, model updating, design

improvement, robustness analysis)

• Common parametric investigation

methodology to all FEA, MBS and CASD

users of the entreprise !!!

Design of Experiment

Page 31

MSC Software Confidential

• MSC Nastran Sol 200 :

– Support distributed parameters : either solid / shell

elements density (topology), surface elements

thickness (topometry) or surface grid normal

location (topography)

– Objective : minimize compliance or maximise

frequency with mass constraint target

– Constraints : manufacturing (member size,

symmetry, extrusion, casting)

• Synergy opportunity :

– MBS computing components loading scenarios

– Nastran minimizing components compliance

Topology-metry-graphy Optimisation

Page 32

MSC Software Confidential

• Phoenix Integration partnership :

– MSC is reseller of ModelCenter solution

• ModelCenter specificity :

– Integrate complete CAE workflow from different

applications / users / sites

– Automate workflow processing with DoE, Monte-

Carlo and/or optimisation

– Investigate results for parametric sensitivity,

coupling, test / analysis correlation, model

updating, design improvement / optimisation,

robustness analysis, etc…

• Synergy opportunity :

– Phoenix Integration delivers :

• Adams, Nastran, SimXpert connectors

• Generic « QuickWrap » connector

Multi-Model Optimisation

Page 33

MSC Software Confidential

• Solution overview

• Extended foundations

• Multi-Disciplinary Integration

• Multi-Disciplinary Optimisation

• Simulation Data & Process Management

• Moving forward

Multi-Disciplinary Engineering

Mo

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Page 34

MSC Software Confidential

Easy5

All CAE Applications

Adams Patranother applications

Spreadsheets

Documents

Reports

ModelsSetupModel

CreateSupports

ApplyConstraints

ApplyLoads

ExportNastran

GRIDPairs

GenerateReport

SetupModel

CreateSupports

ApplyConstraints

ApplyLoads

ExportNastran

GRIDPairs

GenerateReport

Templates

Session Files

Macros

ScriptsInput

Files

Curves

Values

Animations

Plots

Output

Files

Material

Properties

Relational

Database

Content

VaultWeb App

Server

Web-browser

Client

Web-browser

Client

Web-browser

Client

Web-browser

Client

Web-browser

Client

Open Edition

All Enterprise Users

• Simul. number explosion :

– Number of projects

– Number / type of actors

– Number / type of CAE applic.

– In-house developments

• Simul. data management :

– Data / models / results unified

storage with integrated traceability

(authors / parents / childs) &

search

– Multi-user / -role / -site

collaboration based on IT

standards

Page 36

Simulation Data & Process Management

MSC Software Confidential

Simulation

Process

Management

SetupModel

CreateSupports

ApplyConstraints

ApplyLoads

ExportNastran

GRIDPairs

GenerateReport

SetupModel

CreateSupports

ApplyConstraints

ApplyLoads

ExportNastran

GRIDPairs

GenerateReport

Gold

Standard

Templates Simulation Data Pedigree

Open Edition

Extended

Enterprise

Reuse

Simulation

Knowledge

Capture

SetupModel

CreateSupports

ApplyConstraints

ApplyLoads

ExportNastran

GRIDPairs

GenerateReport

SetupModel

CreateSupports

ApplyConstraints

ApplyLoads

ExportNastran

GRIDPairs

GenerateReport

• Simul. knowledge capture :

– Methods validation and publication

– Process assembly

• Simul. process management :

– Templates unified storage with

integrated traceability (versions /

authors) & search

– Work request & activity monitoring

(process steps approval)

• Sharing best practices across

the extended enterprise :

– Designers, analysts

– Project managers

– Suppliers

Publish

templates

Templates

accessPublish

data

Assemble

process

Page 37

Simulation Data & Process Management

MSC Software Confidential

• Solution overview

• Extended foundations

• Multi-Disciplinary Integration

• Multi-Disciplinary Optimisation

• Simulation Data & Process Management

• Moving forward

Multi-Disciplinary Engineering

Mo

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Page 38

MSC Software Confidential

Release schedule

Page 39

MSC Software Confidential

Questions & Answers

Run Take-off Fly Land Brake

Page 40