multi-field and multi-scale computational approach to design and...
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Marco Paggi
Multi-scale Analysis of Materials – MUSAM
Joint Research Center, Institute for Energy and Transport
October 21, 2015, Ispra, Italy
Multi-field and multi-scale Computational
Approach to design and durability of
Photovoltaic Modules:
Project overview and achievements
Research on photovoltaic (PV) modules
Methodologies
• Development of multi-physics computational models
• Development of multi-scale computational models
• Development of innovative experimental tests
Aims
• Optimization of PV modules against cracking
• Govern fracture to produce thin-film solar cells
• Optimization of PV modules for disassembling (recycling)
• Interpretation and revision of standard qualification tests
• Prof. Dr. Ing. M. Paggi, Associate Prof., PI
• Dr. Ing. A. Bacigalupo, Assistant Prof.
• Dr. C. Borri, Post-doc
• Dr.-Ing. P. Budarapu, Post-doc
• Dr. M. Gagliardi, Post-doc
• Mr. P. Lenarda, PhD student
• Ing. V. Carollo, PhD student
• Ing. P. Cinat, PhD student
Visiting scholars and professors
• Prof. D. Bigoni, Full Professor, University of Trento
• Dr. J. Reinoso, Assistant Professor, University of Seville
• Dr. Ing. M. Corrado, Assistant Professor, PoliTO & Marie Curie Fellow at EPFL
• Dr. Ing. A. Gizzi, Assistant Professor, Università Campus Bio-Medico of Rome
• Ing. A. Infuso, PhD student, 28th cycle, PoliTO & Visiting scholar at Paris-Est
• Ing. I. Berardone, PhD student, 28th cycle, PoliTO & Visiting scholar at ISFH
• Ing. O.S. Ojo, PhD student, 28th cycle, PoliTO
http://musam.imtlucca.it
Research team
MUSAM-LAB www.imtlucca.it/research/laboratories/musam-lab
Ex Officina Aromataria Convento San Francesco (XIII Century)
Multi-scale Analysis of Materials Laboratory
Solbian Energie Alternative S.r.l.
Avigliana, Italy
Applied Materials Italia S.r.l.
Olmi di S. Biagio di Callalta, Italy
Jabil, Industrial and Energy
San Petersburg, Florida, USA
International Energy Agency
Photovoltaic Power Systems Programme (PVPS)
Task 13 on Performance and Reliability of Photovoltaic Systems
www.iea-pvps.org
Endorsement from PV companies and
collaboration with international agencies
Multi-physics computational approach
Thermal
field
Elastic
field
Electric
field
Moisture
diffusion
Paggi M, Corrado M, Rodriguez MA (2013) A multi-physics and multi-scale numerical
approach to microcracking and power-loss in photovoltaic modules. Composite
Structures, 95:630–638.
Global FE model:
• Multi-layered plate
• Compute displacements
• Compute temperature
• Predict moisture diffusion in the EVA
Displacement BCs,
thermal field
Local FE model:
• 3D cells with cohesive cracks
• Computation of crack opening
• Electric response
I
V
Rs
Rp
D Iph
Global-local approach
Geometrical multi-scale modelling
Adhesive properties of the encapsulant
10x 100x
J. Reinoso, M. Paggi (2014)
A consistent interface element formulation
for geometrical and material nonlinearities,
Computational Mechanics, 54:1569–1581
Simulation of cracking due to snow
pressure and inactive cell areas
Impact tests / cyclic loading / vibrations
Electric model for cracked solar cells
6 cm 9 cm
12 cm 15 cm
Accelerated climate tests
Electroluminescence
monitoring of cracking
0 cycles 200 cycles
300 cycles 400 cycles
Micro-scale qualification tests
10x 100x
Thermally-induced spalling
to produce thin film solar cells
10x
100 mm
Publications in ISI Journals - 2013
M. Paggi, O. Plekhov (2013) On the dependency of the parameters of fatigue crack growth from the fractal
dimension of rough crack profiles, Journal of Mechanical Engineering Science, accepted for publication and in
press, doi:10.1177/0954406213515643
A. Sapora, M. Paggi (2013) A coupled cohesive zone model for transient analysis of thermoelastic interface
debonding, Computational Mechanics, 53:845-857, doi:10.1007/s00466-013-0934-8
A. Sapora, M. Codegone, G. Barbero (2013) Diffusion phenomenon in the hyperbolic and parabolic
regimes, Physics Letters A, 377:2416-2421, doi:10.1016/j.physleta.2013.07.009
M. Paggi, A. Sapora (2013) Numerical modelling of microcracking in PV modules induced by thermo-mechanical
loads, Energy Procedia, 38:506-515, doi:10.1016/j.egypro.2013.07.310 (open access)
M. Paggi, M. Corrado, M.A. Rodriguez (2013) A multi-physics and multi-scale numerical approach to microcracking
and power-loss in photovoltaic modules, Composite Structures, 95:630-
638,doi:10.1016/j.compstruct.2012.08.014. Post-print available at http://arxiv.org/abs/1303.7452v1(open access
repository)
Publications in ISI Journals - 2014
O.S. Ojo, S. Grivet Talocia, M. Paggi (2014) Model order reduction applied to heat conduction in photovoltaic
modules, Composite Structures, 119:477-486, doi:10.1016/j.compstruct.2014.09.008
J. Reinoso, M. Paggi (2014) A consistent interface element formulation for geometrical and material
nonlinearities, Computational Mechanics, in press, doi:10.1007/s00466-014-1077-2
M. Corrado, M. Paggi (2014) Nonlinear fracture dynamics of laminates with finite thickness adhesives, Mechanics of
Materials, 54:1569-1581, doi:10.1016/j.mechmat.2014.07.012
M. Paggi, I. Berardone, A. Infuso, M. Corrado (2014) Electrical recovery and fatigue degradation phenomena in
cracked silicon cells, Journal of Energy Challenges and Mechanics, 1, article 4Link to the pdf
M. Paggi, R. Pohrt, V.L. Popov (2014) Partial-slip frictional response of rough surfaces, Scientific Reports, 4, paper
no. 5178 doi:10.1038/srep05178
M. Corrado, M. Paggi (2014) Dynamic nonlinear crack growth at interfaces in multi-layered materials,Procedia
Materials Science, 3:1971-1976, doi:10.1016/j.mspro.2014.06.317
I. Berardone, M. Corrado, M. Paggi (2014) A generalized electric model for mono and polycrystalline silicon in the
presence of cracks and random defects, Energy Procedia, 55:22–29,doi:10.1016/j.egypro.2014.08.005
M. Paggi, I. Berardone, A. Infuso, M. Corrado (2014) Fatigue degradation and electric recovery in Silicon solar cells
embedded in photovoltaic modules, Scientific Reports, 4, paper no. 4506doi:10.1038/srep04506
A. Infuso, M. Corrado, M. Paggi (2014) Image analysis of polycrystalline solar cells and modeling of intergranular and
transgranular cracking, Journal of European Ceramic Society, 34:2713–
2722,doi:10.1016/j.jeurceramsoc.2013.12.051
A. Sapora, M. Codegone, G. Barbero, L.R. Evangelista (2014) Adsorption–desorption phenomena and diffusion of
neutral particles in the hyperbolic regime, Journal of Physics A: Mathematical and Theoretical,
47:015002, doi:10.1088/1751-8113/47/1/015002
Publications in ISI Journals - 2015
C. Borri, M. Paggi, J. Reinoso, F.M. Borodich (2015) Adhesive behaviour of bonded paper layers: mechanical testing
and statistical modelling, Proceedings of the Institution of Mechanical Engineering, Part C: Journal of
Mechanical Engineering Science, in press.
J. Reinoso, M. Paggi, R. Rolfes (2015) A computational framework for the interplay between delamination and
wrinkling in functionally graded thermal barrier coatings, Computational Materials Science, in
press, doi:10.1016/j.commatsci.2015.08.031
I. Berardone, S. Kajari-Schröder, R. Niepelt, J. Hensen, V. Steckenreiter, M. Paggi (2015) Numerical modelling and
validation of thermally-induced spalling, Energy Procedia, 77:855-862,doi:10.1016/j.egypro.2015.07.121
M. Paggi, J. Reinoso (2015) An anisotropic large displacement cohesive zone model for fibrillar and crazing
interfaces, International Journal of Solids and Structures, 69-70:106-120,doi:10.1016/j.ijsolstr.2015.04.042
A. Bemporad, M. Paggi (2015) Optimization algorithms for the solution of the frictionless normal contact between
rough surfaces, International Journal of Solids and Structures, 69-70:94-105,doi:10.1016/j.ijsolstr.2015.06.005
M. Paggi, Q.-C. He (2015) Evolution of the free volume between rough surfaces in contact, Wear, 336:86-
95, doi:10.1016/j.wear.2015.04.021
F. Spertino, A. Ciocia, P. Di Leo, R. Tommasini, I. Berardone, M. Corrado, A. Infuso, M. Paggi (2015) A power and
energy procedure in operating photovoltaic systems to quantify the losses according to the causes, Solar Energy,
118:313-326, doi:10.1016/j.solener.2015.05.003
A. Infuso, M. Paggi (2015) Computational modeling of discrete mechanical systems and complex networks: where
we are and where we are going, Frontiers in Materials, 2, paper no. 18,doi:10.3389/fmats.2015.00018
C. Borri, M. Paggi (2015) Topological characterization of antireflective and hydrophobic rough surfaces: are random
process theory and fractal modeling applicable?, Journal of Physics D: Applied Physics, 48, paper no.
045301, doi:10.1088/0022-3727/48/4/045301
http://musam.imtlucca.it/CA2PVM.html
MUSAM Annual Report 2014: http://musam.imtlucca.it/Report_2014.pdf
Acknowledgements