multi function home gym z · a minimum of 3/8" into the weight stem with jam nut tightened...
TRANSCRIPT
BG1000MULTI FUNCTION HOME GYM
Z
=€
ZNote: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
CATALOG NUMBER
0406 - 004
Customer Service
(800)548-5438
(858)578-7676Fax
(858) 578-9558
OWNER'S MANUAL
CONTENTS
INSTRUCTIONS ..................................................................... 02
FRAME ASSEMBLY ............................................................. 04
ACCESSORIES/MlSC ............................................................ 33
PRE-ASSEMBLY .................................................................... 34
DECAL PLACEMENT ............................................................. 35
PART LIST ............................................................................... 39
ABBREVIATIONS ................................................................... 43
BOLT SIZING CHART ............................................................ 45
WASHER SIZING CHART ...................................................... 47
MAINTENANCE SCHEDULE ................................................. 49
GENERAL MAINTENANCE INFORMATION ........................ 50
WEIGHT TRAINING TIPS ....................................................... 51
WEIGHT RATIOS .................................................................... 52
WORKOUT VARIATIONS ...................................................... 54
EXERCISE DESCRIPTIONS .................................................. 55
EXERCISE LOG ...................................................................... 71
LIMITED WARRANTY ............................................................ 72
J
J
PAGE 01 BG1000 ASSEMBLY
OWNER'S MANUAL
INSTRUCTIONS
Before beginning assembly please take the time to read instructionsthoroughly. Please use the various lists in this manual to make sure thatall parts have been included in your shipment. When ordering, use partnumber and description from the lists. Use only BODYGEAR replacementparts when servicing. Failure to do so will void your warranty and couldresult in personal injury.
BODYGEAR equipment is designed to provide the smoothest, mosteffective exercise motion possible. After assembly, you should check allfunctions to ensure correct operation. If you experience problems firstrecheck the assembly instructions to locate any possible errors made duringassembly. If you are unable to correct the problem, call your authorizedBODYGEAR dealer. Be sure to have your serial number and this manualwhen calling. When all parts have been accounted for, continue on.
THIS PRODUCT IS RATED FOR HOME USE ONLY!Using this product in a commercial setting will void all warranties and
can result in serious injury or death!!
TOOLS REQUIRED
Socket Wrench
1/2", 9/16" and 3/4" Sockets
Crescent Wrench (QTY. 2)
Rubber Mallet
Tape Measure
Level
Allen Wrench Set
J
J
BG1000 ASSEMBLY PAGE 02
OWNER'S MANUAL
PAGE 03 BG1000 ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
J
J
BG1000 ASSEMBLY PAGE 04
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- HAND TIGHTEN HARDWARE.
"k- WRENCH TIGHTEN HARDWARE (BOLT 98)THEN LOOSEN NUT JUST ENOUGHFOR (1) TO PIVOT FREELY.
J
J
PAGE 05 BG1000 ASSEMBLY
OWNER'S MANUAL
I
\
FRAME ASSEMBLY
II I
I I II I
NOTE:- HAND TIGHTEN HARDWARE.
'_t- WRENCH TIGHTEN (103) TO (10)PRIOR TO INSTALLING WEIGHTS
"k "k- 1501bWEIGHT STACK PICTUREDTO INSTALL OPTIONAL 2001bWEIGHT STACK REMOVE (43)
TO PURCHASE OPTIONAL 2001bWEIGHT STACK CONTACT:HOIST FITNESS SYSTEMS(800) 548-5438
J
J
BG1000 ASSEMBLY PAGE 06
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- HAND TIGHTEN HARDWARE.
J
J
PAGE 07 BG1000 ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- HAND TIGHTEN HARDWARE.
J
J
BG1000 ASSEMBLY PAGE 08
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.
IN THIS STEP ONLY,
J
J
PAGE 09 BG1000 ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.
IN THIS STEP ONLY.
J
J
BG1000 ASSEMBLY PAGE 10
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:- WRENCH TIGHTEN ALL HARDWARE FROM
PREVIOUS STEPS,- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY."k - WRENCH TIGHTEN HARDWARE (114 ON
BOLT 112) THEN LOOSEN NUT JUST ENOUGHFOR (4 AND 13) TO PIVOT FREELY.
- WRENCH TIGHTEN ALL OTHER HARDWARE,
\i
PAGE 11
J
BG1000 ASSEMBLY
OWNER'S MANUAL
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
BG1000 ASSEMBLY PAGE 12
OWNER'S MANUAL
FRAME ASSEMBLY
NOZE_BE SURE CABLE RUNSBETWEEN THE PULLEYSAND THE GUARD PIN.
WARNING - CABLE BOLT MUST BE THREADEDA MINIMUM OF 3/8" INTO THE WEIGHT STEMWITH JAM NUT TIGHTENED SECURELY TOENSURE PROPER CONNECTION.
LOOSEN JAM NUT AND THREADBOLT IN/OUT TO GIVE THE CABLEPROPER TENSION. RE-TIGHTENJAM NUT.
137 3/8" F3489_
J
J
PAGE 13 BG1000 ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
J
J
BG1000 ASSEMBLY PAGE 14
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
J
J
PAGE 15 BG1000 ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.- INSTALL CABLE AND PULLEYS AT THE
SAME TIME,- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
J
J
BG1000 ASSEMBLY PAGE 16
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
\\
J
J
PAGE 17 BG1000 ASSEMBLY
OWNER'S MANUAL
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
BG1000 ASSEMBLY PAGE 18
OWNER'S MANUAL
FRAME ASSEMBLY
WARNING - CABLE BOLT MUST BE THREADEDA MINIMUM OF 3/8" WITH JAM NUT TIGHTENEDSECURELY TO ENSURE PROPER CONNECTION.
o
©
LOOSEN JAM NUT AND THREADBOLT IN/OUT TO GIVE THE CABLEPROPER TENSION. RE-TIGHTENJAM NUT.
NUT
LOOSEN JAM NUT AND THREAD THE STOPIN/OUT TO GIVE THE CABLE PROPER TENSION.RE-TIGHTEN JAM NUT.
NUT
PAGE 19
881/4"E2242]
J
J
BG1000 ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.- INSTALL CABLE AND PULLEYS AT THE
SAME TIME,
J
J
BG1000 ASSEMBLY PAGE 20
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
J
J
PAGE 21 BG1000 ASSEMBLY
OWNER'S MANUAL
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
BG1000 ASSEMBLY PAGE 22
OWNER'S MANUAL
©o
@ o
©
FRAME ASSEMBLYNOTE:- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
WARNING - CABLE BOLT MUST BE THREADEDA MINIMUM OF 3/8" WITH JAM NUT TIGHTENEDSECURELY TO ENSURE PROPER CONNECTION.
NUT
®
JAM NUT
MAJOR ADJUSTMENT:OOSEN JAM NUT AND THREAD THE STOP
IN/OUT TO GIVE THE CABLE PROPER TENSION.RE-TIGHTEN JAM NUT.
BE SURE CABLE RUNSBETWEEN THE PULLEYSAND THE GUARD PIN.
93 1/8"[-2365_
J
J
PAGE 23 BG1000 ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.- INSTALL CABLE AND PULLEYS AT THE
SAME TIME,
o
J
J
BG1000 ASSEMBLY PAGE 24
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
J
J
PAGE 25 BG1000 ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
o
J
J
BG1000 ASSEMBLY PAGE 26
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
F-
O
O
BE SURE CABLE RUNSBETWEEN THE PULLEYSAND THE GUARD PIN.
BE SURE CABLE RUNSBETWEEN THE PULLEYSAND THE GUARD PIN.
116 1/8" [-2950_
J
J
PAGE 27 BG1000 ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.- INSTALL CABLE AND PULLEYS AT THE
SAME TIME,
o
BALL END
J
J
BG1000 ASSEMBLY PAGE 28
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:- WRENCH TIGHTEN HARDWARE,- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
.3BALL END
J
J
PAGE 29 BG1000 ASSEMBLY
OWNER'S MANUAL
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
BG1000 ASSEMBLY PAGE 30
OWNER'S MANUAL
FRAME ASSEMBLYNOTE:- WRENCH TIGHTEN HARDWARE.- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
*IMPORTANT*NOW THAT THE BG1000 MACHINE IS COMPLETELY ASSEMBLED TAKE TIME TO
ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. USE A LEVELTO CHECK THAT THE GUIDE RODS ARE PERPENDICULAR IN BOTH DIRECTIONS.
IF THEY ARE NOT PERPENDICULAR IN BOTH DIRECTIONS, IT WILL BE NECESSARY TOLOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.
J
J
PAGE 31 BG1000 ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
LEG PRESS ATTACHMENT USER POSITION
LEG PRESS ATTACHMENT STORAGE POSITION
J
J
BG1000 ASSEMBLY PAGE 32
OWNER'S MANUAL
ACCESSORIES
PART NUMBER DESCRIPTION QTY.023-0511006 SUPER LUBE 2
BASE TOUCH UP PAINT 1
ACCENT TOUCH UP PAINT 1" . -j
J
PAGE 33 BG1000 ASSEMBLY
OWNER'S MANUAL
PRE-ASSEMBLY
\\
J
J
BG1000 ASSEMBLY PAGE 34
OWNER'S MANUAL
DECAL PLACEMENTNOTE:- ALL DECALS ARE CENTERED
UNLESS OTHERWISE STATED.- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
Jf
J/
J
.J
j"/
\
/
J
J
PAGE 35 BG1000 ASSEMBLY
OWNER'S MANUAL
DECAL PLACEMENT NOTE:- ALL DECALS ARE CENTERED
UNLESS OTHERWISE STATED.- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
I
I
p/
Y
./9
/
J
J
J
BG1000 ASSEMBLY PAGE 36
OWNER'S MANUAL
DECAL REFERENCE
021-0003509
THELEGmESSATTACHME_
MUSTB_REMO_D
BEFOREA_EMPT_NG
_ERF_MLEGEXTENSION
O_ LEGCU_
021-0003541
021-0003512
021-0003517
021-0003511
021-0003545
021-0003341
DO NOT:HANGONBAR
USEBARFORCHIN-UPS
LEAVEBAR
DISCONNECTED_021-0003307
PAGE 37
021-0003508
SERIAL # DECAL
THIS PRODUCTIS NOT
DESIGNED FORCOMMERCIAL
USE.USING THIS
PRODUCT IN ACOMMERCIALSETTING CAN
RESULT INSERIOUS INJURY
OR DEATH!
J
021-0003223i'
BG1000 ASSEMBLY
OWNER'S MANUAL
DECAL REFERENCE
020-0005027
Thisproductisnotintendedfor commercialuse.
020-0005026
INHOME _, _ 3
Inspect; Links,Pull Pins. SnapLocks, Swivels, _tCWeight StackPins
Clean;Upholsteq/
Ins#act; Cablesor Belts andtheir tension X
Inspect;
Accessory Bars i
and Handles
Inspect;All Decals
Inspect; All nutsand Bolts
"tighten ifNeeded.
Inspect;Antt-SlddSurfaces
3lean &_odricate;3uide Rods with
Teflon(PTFE) _ :
_sed lubricant
',Supedube)
Lubncate; SeatSleeves. TurciteBushings. LinearBearing
Clean &Wax; AI
Glossy Finishes
Repack withGrease Linear
Bearings
Replace; Cables
Belts andConnecting
021-0003249
021-0003526
021-0003135 021-0003514J
J
BG1000 ASSEMBLY PAGE 38
OWNER'S MANUAL
PART LISTNOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO. PART NUMBER DESCRIPTION QTY.1 026-01 X2740 SWIVEL PULLEY 1
2 026-01X0185 PULL-PIN ASSEMBLY 2
3 026-01X2736 PAD ADJUSTER 1
4 026-01X2735 SWIVELING ROLLER ASSEMBY 1
5 026-01X2733 LEG PRESS ATTACHMENT 1
6 026-01X2731 TOP TUBE ASSEMBLY 1
7 026-01X2732 TOP CAGE ASSEMBLY 1
8 026-01X2730 MAIN UPRIGHT 1
9 026-01 X2729 FRONT FOOT 1
10 026-01 X2718 REAR BASE 1
11 026-01X2704 SEAT MOUNT ASSEMBLY 1
12 026-01X2720 LEG PRESS RECEIVER 1
13 026-01X2726 LEG EXT./CURL ARM 1
14 026-01X2738 PRESS ARM 1
15 026-01X2739 PRESS ARM HANGER 1
16 026-01X2769 19.94" LG. ROLLER BAR ASSEMBLY 1
17 026-01X1414 ADJ. FLOATING PULLEY HOUSING 2
18 026-01X2761 ATTACHMENT STORAGE ASSEMBLY 1
19 026-01X2763 STRUT 1
20 026-01X2161 THREADED PULL-PIN ASSEMBLY 1
21 022-01PD2024-A PAD W/WRAPPED EDGE 1
22 022-01PD2065-A 10.00" X 21.00" PAD 1
23 022-01PDR016 ROLLER PAD _4.00" X 8.00" LG. 4
24 04-0529A LAT BAR 1
25 026-1100221 WEIGHT SHIELD 1
26 026-01 F0274 DUAL PULLEY PLATE 2
27 026-01G0207 (_ .75" X 71.00" LG. GUIDE ROD W/INSERTS 2
28 026-01M0200 QUICK RELEASE CABLE LOCK 1
29 026-01 M0551 HEAVY FLANGED SPACER .391" I.D. X 1.00" LG. 6
30 026-01M0811 (_ 1.00" SHAFT X 9.88" LG. 1
31 026-01M0813 (_.75" SPACER X .39" ID. X 1.72" LG. 4
32 026-01 M0825 HEAVY FLANGED SPACER .391" I.D. X .75" LG. 2
33 026-01 M0863 HEAVY FLANGED SPACER .391" I.D. X .375" LG 2
34 026-01M0952 PIVOT SHAFT _ 1.00" X 7.44" LG. 1
35 026-01M1017 HEAVY FLANGED SPACER .391" I.D. X 1.313 " LG. 4
36 026-01 M2171 HEAVY FLANGED SPACER .391" I.D. X 1.125" LG. 4
37 026-01M1048 (_ 1.00" SHAFT X 3.44", BORED 1
J
J
PAGE 39 BG1000 ASSEMBLY
OWNER'S MANUAL
PART LIST CONTINUEDNOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO. PART NUMBER DESCRIPTION
38 026-01M2173 HEAVY FLANGED SPACER .391" I.D. X .875" LG.
39 026-01P2854 GUSSET PLATE, LEFT
40 026-01 P2858 BAR REST PLATE
41 026-01 P2862 GUSET PLATE, RIGHT
42 026-01 P2866 R.O.M.
43 026-01 PL0369 WEIGHT STAND OFF
44 026-01 PL0125 E-Z GLIDE PLASTIC SLEEVE
45 026-01PL0151 PLASTIC WASHER (_2.50"
46 026-01PL2005 PLUG BUMPER (2 STEM)
47 026-01 PL2171 SPLIT SLEEVE (_ 1.25" X 2.38"
48 010-01C0349 CABLE ASSEMBLY (LEG EXTENSION) 93 1/8" LG.
49 010-01C0350 CABLE ASSEMBLY (WEIGHT STACK) 137 3/8" LG.
50 010-01C0351 CABLE ASSEMBLY (FLOATING PULLEY) 88 1/4" LG.
51 010-01C0352 CABLE ASSEMBLY (AB) 116 1/8" LG.
52 012-0305002 3/8" THIN NUT
53 014-0101002 FLANGED OILITE, .75" O.D X .50" I.D X .38" LG.54 014-0101005 FLANGED OILITE 1.00" I.D. X .814" LG.
55 014-0101018 FLANGED OILITE .50" I.D. X .13" LG.
56 014-0019002-1 1.00" I.D. SPLIT COLLAR THREADED
57 013-0303003 3/8" FENDER WASHER (BZ)
58 016-0201004 END CAP 1.50" X 1.50" (BLACK)
59 016-0101005-B END CAP 1.50" X 2.00" (BLACK)
60 016-0201007 END CAP _1.00" (BLACK)
61 016-0201015 END CAP-F 2.00" X 3.00" (BLACK)
62 016-0201022 END CAP _2.00" (BLACK)
63 016-0201049 END CAP-F 1.75" X 1.75" (BLACK)64 018-0002008 (_3.50" WIDE GROOVE PULLEY
65 018-0001002 (_3.50" CABLE PULLEY
66 018-0002012 (_4.50" WIDE GROOVE PULLEY
67 018-0001003 (_4.50" CABLE PULLEY
68 019-0001006 (_3.00" X .50" THICK RUBBER DONUT BLACK
69 019-0002050 (_ 1.00" X 17.50" LG. CLOSED END FOAM GRIP
70 020-0010002 SNAP LINK
71 020-0014027 ADJUSTABLE STOP
72 020-0005026 5.38" X 14.88" NON-SKID
73 020-0005027 NON-SKID, 5.86" X 6.58"
74 021-0003307 DO NOT HANG DECAL (LAT AREA) 1.63" X 2.50"
QTY.
2
1
2
1
1
2
2
8
2
1
1
1
1
1
1
2
6
2
4
4
1
4
2
1
2
1
2
15
1
1
2
2
3
1
2
1
1
J
J
BG1000 ASSEMBLY PAGE 40
OWNER'S MANUAL
PART LIST CONTINUEDNOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO. PART NUMBER DESCRIPTION
75 021-0003514 WEIGHT STACK # 1-20
76 021-0003511 BG ICON, SMALL
77 021-0003135 DECAL WARNING 1.50" X 6.69"
78 021-0003223 DECAL NOT FOR COMMERCIAL USE 1.63" X 3.25" (VERTICAL)
79 021-0003249 NON COMERCIAL MAINTENANCE DECAL 1.50" X 6.69"
80 021-0003341 DECAL PINCH POINT 1.07" X 2.13" (HORIZONTAL)
81 021-0003508 DECAL BODY GEAR LOGO 1.3" X 6.0" (VERTICAL)
82 021-0003509 BODY GEAR LOGO, HORIZ.
83 021-0003512 DECAL PINCH POINT 1.175" X 1.35" (TRIANGLE)
84 021-0003526 BG1000 EXERCISE INSTRUCTIONS
85 021-0003517 BG1000 LOGO
86 021-0003541 WARNING, LEG PRESS REMOVED, VERT.
87 SERIAL # DECAL DECAL BODYGEAR SERIAL # 1.63" X 2.63"
88 022-0008032 STRAP HANDLE
89 022-0008033 ANKLE STRAP
90 011-0007097 1/4"-20UNC X .75" SHCS (BZ)
91 011-0107011 5/16"-18UNC X 1.25" HHB (WZ)
92 011-0107015 5/16"-18UNC X 2.75" HHB (WZ)
93 013-0302008 5/16" SAE FLAT WASHER (WZ)
94 011-0101107 3/8"-16UNC X .50" BHCS (WZ)
95 011-0201003 3/8"-16UNC X 1.00" BHCS (BZ)
96 011-0407022 3/8"-16UNC X 1.00" HHB (WZ)
97 011-0407020 3/8"-16UNC X 1.75" HHB (WZ)
98 011-0407058 3/8"-16UNC X 2.00" HHB (WZ)
99 011-0407069 3/8"-16UNC X 2.75" HHB (WZ)
100 011-0107047 3/8"-16UNC X 3.00" HHB (WZ)
101 011-0102027 3/8"-16UNC X 2.75" FHCS (WZ)
102 011-0107051 3/8"-16UNC X 3.50" HHB (WZ)
103 011-0407025 3/8"-16UNC X 4.00" HHB (WZ)
104 011-0007037 3/8"-16UNC X 4.25" HHB (WZ)
105 011-0407066 3/8"-16UNC X 8.25" HHB (WZ)
106 011-0407067 3/8"-16UNC X 8.00" HHB (WZ)
107 013-0102022 3/8" INTERNAL LOCK WASHER
108 013-0102020 3/8" SPLIT LOCK WASHER (WZ)
109 013-0402007 3/8" X 22mm FLAT WASHER (WZ)
110 013-0303007 3/8" FENDER WASHER (WZ)
QTY.
1
2
1
1
1
1
1
4
4
1
1
2
1
2
1
8
2
2
4
4
4
2
7
1
2
5
2
7
12
5
1
1
4
4
67
1
J
J
PAGE 41 BG1000 ASSEMBLY
OWNER'S MANUAL
PART LIST CONTINUEDNOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO. PART NUMBER DESCRIPTION QTY.
111 012-0104008 3/8"-16 UNC THIN NYLOCK NUT (WZ) 41
112 011-0207030 1/2"-13UNC X 4.50" HHB (WZ) 2
113 013-0102003 1/2" X 27mm SAE FLAT WASHER (WZ) 4
114 012-0304011 1/2"-13 UNC THIN NYLOCK NUT (WZ) 2
115 010-0008003 LANYARD PIN 1
116 026-01X2039 RADIAL CAST WT.SELECTOR PIN 1
117 010-0008001 LANYARD COIL 1
118 026-01 PL0269 CAST WEIGHT BUSHING 28
119 026-01W0317 OVAL TOP PLATE 1
120 030-0303004 (_.4375" X 2.00" LG. ROLL PIN 1
121 026-01PL2138 GUIDE ROD BUSHING 2
122 026-01W0321 21 HOLE STEM 1
123 012-0104009 1/4"-20 UNC THIN NYLOCK NUT (WZ) 1
124 013-0002003 1/4" X 16mm SAE FLAT WASHER (WZ) 1
125 026-01W0316 10 LB GRAY CAST IRON WT. PLATE 14
126 021-0003545 DECAL PATENT PENDING 1.07" X .53" (HORIZONTAL) 2
127 013-0102020 3/8" SPLIT LOCK WASHER (BZ) 4
J
J
BG1000 ASSEMBLY PAGE 42
OWNER'S MANUAL
ABBREVIATIONS
BZ - Black Zinc
WZ - White Zinc
HHB - Hex Head Bolt
FHCS - Flat Head Cap Screw
BHCS - Button Head Cap Screw
SHCS - Socket Head Cap Screw
SHSS - Socket Head Shoulder Screw
J
J
PAGE 43 BG1000 ASSEMBLY
OWNER'S MANUAL
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
BG1000 ASSEMBLY PAGE 44
OWNER'S MANUAL
BOLT SIZING CHART
5/16" HHB 1 3/4" 2 3/4" 3 3/4" 4 3/4"
1 1/4" 2 1/4" 3 1/4" 4 1/4" 5 1/4"
I0"
3/8" HHB
0"
1 3/4" 2 3/4" 3 3/4" 4 3/4"
1/2" HHB1 3/4" 2 3/4" 3 3/4" 4 3/4"
1/2" SHSS
I0"
1 3/4" 2 3/4" 3 3/4"
J
J
PAGE 45 BG1000 ASSEMBLY
OWNER'S MANUAL
BOLT SIZING CHART(CONTINUED)
3/8" FHCS
I0"
3/4" 1 3/4" 2 3/4"
1 1/4" 2 1/4"I I
3/8" SHCS
©3/4"
E
3/8" BHCS
0"
3/4"
I
1/4" HHB
3/4" 3/4"
J
J
BG1000 ASSEMBLY PAGE 46
OWNER'S MANUAL
WASHER SIZING CHART
013-0002003 013-0102004 013-0002004 013-0402005 013-0102003 013-01020261/4" 5/16" 3/8" 3/8" 1/2" 1/2"
FLAT WASHER FLAT WASHER FLAT WASH ER FLAT WASHER FLAT WASH ER FLAT WASHERSMALL, SAE, 13mm LARGE, USS, 22mm SMALL, SAE, 21mm LARGE, USS, 25mm SMALL, SAE, 27mm LARGE, USS, 34mm
013-0402007013-0102028 3/8" 013-0102019 013-0102020 013-0102018 014-0018001
3/8" FLAT WASHER 1/4" 3/8" 1/2" 1/2" LONGCURVED WASHER 22mm O,D, LOCK WASHER LOCK WASHER LOCK WASHER SPACER
026_01M02382" ALUMINUM
FLATHEAD CAP
016_00090031" SHIM WASHER
013-0003002
3/8"FENDER WASHER
013-0003004
1 1/16"
FENDER WASHER
026-01PL151PLASTIC 1 1/16"
FENDER WASHER
014-00180021"LONGSPACER
PAGE 47
J
BG1000 ASSEMBLY
OWNER'S MANUAL
WASHER SIZING CHART(CONTINUED)
026-01 M2171HEAVY FLANGED SPACER
.391" I.D. X 1.125" LG,
[026-01M0825
HEAVY FLANGED SPACER.391" I.D. X ,75" LG.
026-01M07601/2" LONG HEAVY
FLANGED SPACER
026-01M211T1/4" LONG HEAVYFLANGED SPACER
026-01 M0863HEAVY FLANGED SPACER
.391" I.D. X .375" LG
026-01M1017HEAVY FLANGED SPACER
.391" I.D. X 1.313 " LG.
026-01M0780.65"LONG HEAVY
FLANGED SPACER
026-01M05511" LONG HEAVY
FLANGED SPACER
026-01 M07611 11/16" LONG HEAVY
FLANGED SPACER
026-01M0789,44" LONG HEAVY
FLANGED SPACER
S026-01M0762
1 1/2" LONG HEAVYFLANGED SPACER
026-01 M07681 1/4" LONG HEAVYFLANGED SPACER
026-01 M0813(_ .75" SPACER
.39" ID. X 1.72" LG.
026-01 M02401 3/8" ALUMINUMFLATHEAD CAP
026-01M02391 5/8" ALUMINUMFLATHEAD CAP
J
J
BG1000 ASSEMBLY PAGE 48
OWNER'S MANUAL
MAINTENANCE SCHEDULE
COMMERCIAL HOMEROUTINE MAINTENANCEMAINTENANCE LA TEST DA TE ENTRY
Inspect;Links, Pull Pins, Snap Locks, DAILY WEEKLYSwivels, Weight Stack Pins
Clean;Upholstery DAILY WEEKLY
Inspect;Cables or Belts and their DAILY WEEKLYtension
Inspect;Accessory Bars, and Handles WEEKLY 3 MONTHS
Inspect;All Decals WEEKLY 3 MONTHS
Inspect;
All Nuts and Bolts, Tighten if needed WEEKLY 3 MONTHS
Inspect;Anti-Skid Surface WEEKLY 3 MONTHS
Clean & Lubricate;Guide Rods with a Teflon (PTFE) MONTHLY 3 MONTHSbased lubricant (Superlube)
Lubricate;Seat Sleeves, Turcite Bushings, MONTHLY 3 MONTHSLinear Bearing
Clean and Wax;All Glossy Finishes 6 MONTHS YEARLY
Repack with Grease;Linear Bearings 6 MONTHS YEARLY
Replace;
ables, Belts and Connecting Parts YEARLY 3 YEARS J
J
J
PAGE 49 BG1000 ASSEMBLY
OWNER'S MANUAL
BODY GEAR FITNESSGENERAL MAINTENANCE INFORMATION
Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins:
*Check all pieces for signs of visible wear or damage.
*Check springs in snap hooks and pull-pins for proper tension and alignment.
*If the spring sticks or has lost its rigidity, replace it immediately.
Upholstery:
*To ensure prolonged upholstery life and proper hygiene, all upholstered pads should be wiped down with a damp cloth after every workout.
*Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying. Avoid using anyabrasive cleaners or cleaners not intended for use on vinyl.
*Replace ripped or warn upholstery immediately.
*Keep sharp or pointed objects clear of all upholstery.
Decals:
*Inspect and familiarize yourself with any safety warnings or other user information posted on each decal.
Nuts and Bolts:
*Inspect all nuts and bolts for any loosening and tighten if needed.
*Go through a re-tightening sequence periodically to ensure that all hardware is tensioned proper.
Anti-Skid Surfaces:
*These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery.
Belts and Cables:
*We use only high quality belt, and mil-spec cables.
*Visually inspect the belts and cables for fraying, cracking, peeling or discoloration.
*While the machine is not in use, carefully run your fingers along the belt or cable to feel for thinning or bulging areas.
*Replace belts and cables immediately at the first signs of damage or wear. Do not use equipment until belts or cables have been replaced.
Belt and Cable Tension:
*Referring to the Owners Manual, when belts or cables are used check all bolts attachments to be sure they are properly attached.
*Check slack in cables and re-adjust cable tension if needed.
Seat Sleeves, Guide Rods:
*Wipe down adjusting tubes with a dust free rag before applying lubricant.
*Lubricate seat sleeves and Guide Rods with a Silicon or Teflon based lubricant spray.
Linear Bearings:
*Referring to the Owners Manual carefully disassemble the bearing from its housing and place a finger full of light grease (lithium, super lube,etc.) into the inside of the bearing. Using your finger, press the grease into the ball-bearings and their tracks, repeat until the ball-bearingtracks are full of grease. Insert the shaft back into the bearing and wipe off excess grease.
PLEASE KEEP THIS FOR YOUR RECORDS
J
J
BG1000 ASSEMBLY PAGE 50
OWNER'S MANUAL
WEIGHT TRAINING TIPS
Always consult your physician before starting any exercise program.
To be successful in your exercise program, it is important to develop anunderstanding of the basic principles of strength training. Now that you haveyour BG1000 BODY GEAR® Fitness system, it is only natural that you want toFoetstarted immediately. First, determine a set of realistic goals and objectives
r yourself. By deciding on an exercise plan that is right for you prior to starting,you will contribute significantly to your success.
Warm up properly before engaging in weight resistance training. Stretching,yoga, jogging, calisthenics or other cardiovascular exercise can help prepareyour body for the heavier workload of lifting weights.
Learn how to perform the exercise correctly before using heavy weight.Correct form is important to avoid injury and to ensure that you work the propermuscle groups.
Know your limitations. If you are new to weight training or are embarking onan exercise regimen after a long layoff, start slowly and build foundationalstrength over a longer period of time.
Pay attention to your breathing. Exhale when you exert is a general rule ofthumb. Never hold your breath.
Use this manual to guide you through the basic exercises you can perform onyour BG1000 BODY GEAR® Fitness system. To gain maximum results andavoid possible injury, consult a fitness professional to develop your completeexercise program.
Enjoy your BG1000 BODY GEAR@ Fitness system!J
J
PAGE 51 BG1000 ASSEMBLY
OWNER'S MANUAL
WEIGHT RATIOS
50%
100% 100% 100% 100%
1 10 10 10 10
2 20 20 20 20
3 30 30 30 30
4 40 40 40 40
50 50 50 50
60 60 60 60
7 70 70 70 70
8 80 80 80 80
£ 90 90 90 90
lC 100 100 100 100
11 110 110 110 110
12 120 120 120 120
13 130 130 130 130
14 140 140 140 140
15 150 150 150 150
The above chart shows the standard weight stack for this unit. The weightslisted are approximate. BODY GEAR reserves the right to modify the machinewithout prior notice.
J
J
BG1000 ASSEMBLY PAGE 52
OWNER'S MANUAL
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
PAGE 53 BG1000 ASSEMBLY
OWNER'S MANUAL
WORKOUT VARIATIONS
The BGIOOO's versatile design allows you to customize your workoutto fit your needs. Enhance your routine by performing an exerciseusing a different hand position or movement pattern. By varying theway you perform an exercise, you will work your muscles differently.
HAND GRIPS
OVERHAND GRIP NEUTRAL GRIP UNDERHAND GRIP
Thumbs point inward, towards Thumbs are parallel, pointing Thumbs point outward, awayeach other, in the starting in the same direction, in the from each other, in the startingposition, starting position, position.
J
J
BG1000 ASSEMBLY PAGE 54
OWNER'S MANUAL
EXERCISE DESCRIPTIONCHEST PRESS
Start Finish
INCLINE PRESS
Start FinishTRAINING TIP: ADJUST BACK PAD FOWARD SO PRESSING ARM WILL TRAVEL A T A STEEPERUPWARD ANGLE.
J
J
PAGE 55 BG1000 ASSEMBLY
OWNER'S MANUAL
EXERCISE DESCRIPTIONPECTORAL CROSSOVER
Start Finish
PUNCH
Start Finish
J
J
BG1000 ASSEMBLY PAGE 56
OWNER'S MANUAL
EXERCISE DESCRIPTIONBENT OVER ROW
Start Finish
LAT PULLDOWN
Start Finish
J
J
PAGE 57 BG1000 ASSEMBLY
OWNER'S MANUAL
EXERCISE DESCRIPTIONREVERSE LAT PULLDOWN
StartTRAINING TIP: USE A NARROW UNDERHAND GRIP.
Finish
SEATED MIDROW
Start Finish
J
J
BG1000 ASSEMBLY PAGE 58
OWNER'S MANUAL
EXERCISE DESCRIPTIONSTANDING ONE ARM ROW
Start Finish
STANDING REAR DELT
Start Finish
J
J
PAGE 59 BG1000 ASSEMBLY
OWNER'S MANUAL
EXERCISE DESCRIPTIONSHOULDER PRESS
,l
Start FinishTRAINING TIP: SIT WITH YOUR UPPER BODY ANGLED FORWARD, ONLY YOUR UPPERBUTTOCKS SHOULD BE TOUCHING THE BACK PAD.
UPRIGHT ROW
Start Finish
J
J
BG1000 ASSEMBLY PAGE 60
OWNER'S MANUAL
EXERCISE DESCRIPTIONSTRAIGHT ARM PULLDOWN
Start Finish
J
J
PAGE 61 BG1000 ASSEMBLY
OWNER'S MANUAL
EXERCISE DESCRIPTIONBICEPS CURL
TRAINING TIP:Start Finish
USE EITHER AN UNDERHAND OR NEUTRAL GRIP.
REVERSE CURL
StartTRAINING TIP: USE AN OVERHAND GRIP.
Finish
J
J
BG1000 ASSEMBLY PAGE 62
OWNER'S MANUAL
EXERCISE DESCRIPTIONSEATED TRICEPS EXTENSION
Start Finish
J
J
PAGE 63 BG1000 ASSEMBLY
OWNER'S MANUAL
EXERCISE DESCRIPTIONTRICEPS KICK BACK
Start Finish
TRICEPS PUSHDOWN
Start Finish
J
J
BG1000 ASSEMBLY PAGE 64
OWNER'S MANUAL
EXERCISE DESCRIPTIONHIGH PULLEY ABDOMINAL
Start Finish
ABDOMINAL CRUNCH
Start Finish
J
J
PAGE 65 BG1000 ASSEMBLY
OWNER'S MANUAL
EXERCISE DESCRIPTIONKNEE RAISE
Start Finish
SIDE BEND
Start Finish
BG1000 ASSEMBLY
J
J
PAGE 66
OWNER'S MANUAL
EXERCISE DESCRIPTIONGLUTE KICK
Start Finish
INNER THIGH
Start Finish
J
J
PAGE 67 BG1000 ASSEMBLY
OWNER'S MANUAL
EXERCISE DESCRIPTIONOUTER THIGH
Start Finish
LUNGE
Start Finish
J
J
BG1000 ASSEMBLY PAGE 68
OWNER'S MANUAL
EXERCISE DESCRIPTIONSTANDING LEG CURL
Start Finish
TRAINING TIP: MAINTAIN CONSTANT PRESSURE AGAINST THE UPPER ROLLER PAD TOENSURE THAT IT REMAINS ABOVE YOUR KNEE DURING THE EXERCISE.
LEG EXTENSION
Start Finish
_ ARNING - THE LEG PRESS ATTACHMENT MUST BE REMOVED BEFOREATTEMPTING TO PERFORM LEG EXTENSION OR LEG CURL EXERCISES.J
PAGE 69 BG1000 ASSEMBLY
OWNER'S MANUAL
EXERCISE DESCRIPTIONLEG PRESS
Start Finish
_ WARNING - ALWAYS REMOVE THE LEG PRESS ATTACHEMENT AFTERUSE AND STORE IT IN THE HOLDER BEHIND THE WEIGHT STACK.
TOE RAISE
Start Finish
_ WARNING - ALWAYS REMOVE THE LEG PRESS ATTACHEMENT AFTERUSE AND STORE IT IN THE HOLDER BEHIND THE WEIGHT STACK.J
J
BG1000 ASSEMBLY PAGE 70
Z
Z
WEIGHT TRAINING EXERCISE LOG
_,Totals\
S = Sets R = Repetition per set W = Weight used
f Date -N
Exercise S RW S RW S RW S RW S RW S RW S RW S RW S RW S RW S RW S RW
J
113(/)(/)
OOO
t5tll
113
jj 0.
OWNER'S MANUAL
BODYGEAR
LIMITED LIFETIME WARRANTY
Bodygear warrants this product to the original purchaser to be flee from defects in _ orkmanship and/or materials tinder normal use or service. If at
any time a component part is defective, Bodygear shall repair or replace it (at Bodygear option) within a reasonable period of time.
This warranty does not cover costs of removal, transportation or reinstallation. This warranty shall not apply if the defect was caused by misuse,
neglect, or normal _ear and tear.
WARRANTY CLAIMS. All claims require: Model number, Serial number, Date of installation,and any information supporting the existence of the alleged defect.
To complete Warranty Registration visit:www.BODYGEARFITNESS.com
and click on the Warranty Registration link
Starting from the original date of purchase, normal wear and tear shall be considered as the follm_ ing:
IN HOME USE: All malfimctions of upholstery, grips, paint, chrome, electronic components, belts, cables, pulleys, bearings, or bushings that occur
af/er five (5) years. The Frame and all welded components are _ arranted for the life of the product.
COMERCIAL USE: This product was not designed for, nor intended to be used in, any commercial application.
Use of this product in a commercial setting shall void all warranties and could restilt in serious injury.
Bodygear sole responsibility shall be to repair or replace the component _ithin the terms stated above. Bodygear shall not be liable for any loss or
damage of any kind including any incidental or consequential damages restilting, directly or indirectly from any warranty expressed or implied or any
other failure of this product.
WHAT IS NOT COVERED BY THIS WARRANTY
Bodygear sole obligation under this _ arranty is limited to either repair or replacement of parts, subject to the additions belm_. This _ arranty neither
assumes nor authorizes any person to assume obligations other than expressly covered by this _ arranty.
NO CONSEQUENTIAL DAMAGES. Bodygear is not responsible for economic loss; profit loss; or special, indirect, or consequential damages.
WARRANTY IS NOT TRANSFERABLE. This warranty is not assignable and applies only in favor of the original purchaser/user to whom
delivered. Any such assignment or transfer shall void the warranties herein made and shall void all warranties, expressed, implied or statutory. Thesewarranties are exchisive and in lieu of all other warranties, including implied warranty and merchantability or fitness for a particular purpose. There are
no warranties which extend beyond the description on the face hereof.
ALTERATION, NEGLECT, ABUSE, MISUSE, NORMAL WEAR & TEAR, ACCIDENT, DAMAGE DURING TRANSIT OR INSTALLATION,
FIRE, FLOOD, ACTS OF GOD. Bodygear is not responsible for the repair or replacement of any parts that Bodygear determines have been subjected
af/er the date of manufacture to alteration, neglect, abuse, misuse, normal wear & tear, accident, damage during transit or installation, fire, flood, or anACT OF GOD.
TRANSPORTATION COSTS. Bodygear _ill accept parts covered tinder this warranty freight collect, provided that shipment has received prior
approval. Bodygear is not responsible for any other transportation costs, but will ship freight collect parts either repaired or replaced under these_ arranti es.
WARRANTY CLAIMS. All claims should include: model number, the serial number, proof of purchase, date of installation, and all pertinentinformation supporting the existence of the alleged defect.
BODYGEAR
9990 Empire St. #130
San Diego, Calif. 92126
(800)548-5438
Web Site - www.bodygearfitness.com
PLEASE KEEP THIS FOR YOUR RECORDS
J
J
BG1000 ASSEMBLY PAGE 72