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TRANSCRIPT
multiflexflex
Installation
Manu
al12m
Table of ContentsPage#
Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Squaring Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Important Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Building the Frame on the Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Arch Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Layout Parts for Each Arch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install All Baseplates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Build First Arch with Roof Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Build Second Arch with Roof Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Build Intermediate Arches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Build Next to Last Arch with Roof Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Build Last arch with Roof Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Raise and Stake the Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Stand First Bay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Install Purlins and Portal Braces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Install Roof Cables and Gable Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Install Gable Purlins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Raise All Remining Arches and Install Purlins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Build Second Gable End. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Install Roof Tensioning Spindle Fix to the End of Each Rafter. . . . . . . . . . . . . . . . . . . . . . 26
Square and Stake the Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Install Fabric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Install Each Roof Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Pull Roof Fabric/Install Pre-bent Tension Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Install Remaining Roof Panels with Pre-bent Tension Bars . . . . . . . . . . . . . . . . . . . . . . . . 29
Install First Cable Fabric Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Install Second Gable Fabric Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hang Sidewalls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Finish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-32
Tent Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3
Bolts – Actual Size
M 8 x 16 Set Screw
M 10 x 70
M 10 x 80
M 10 x 120
Cylinder Bolt M 10 x 20
4
■ Carefully inspect all parts and fabric sections during the installation.
■ If parts are cracked, damaged, dented or fatigued, they should not be used.
■ Fabric damage should be repaired before fabric is installed.
5
GENERAL INFORMATION
6
12M multiflex
7
Description Part#
1 Baseplate 719869
2 Leg 731017
3 Leg Insert 713314
4 9M Rafter 731022
5 3M Rafter Extension 731914
6 Crown 712842
7 Eave Purlin 730878
8 Purlin 712743
9 Roof Cable 719937
10 Portal Brace 714936
11 Left Gable Purlin 730898
8
Description Part#
12 Right Gable Purlin 730897
13 Gable Purlin 730899
14 Short Gable Leg 731915
15 Long Gable Leg 730903
16 Pre-Bent Tension Tube 742038
17 Corner Tension Tube Insert 730974
18 Tension Tube Insert 730950
19 Eave Tension Spindle 731043
20 Gable Ratchet 731116
21 Stake 712335
22 Purlin Fork
9
12M multiflex Technical Data
Ridge Height 4643
(15' 2-13/16")
Gable LegHeight 3460
(11' 4-3/16")
Width
3026
(9' 11-1/8")
Width
3000
(9' 10-1/8")
Width
3000
(9' 10-1/8")
Width
3026
(9' 11-1/8")
Total Width
12052
(39' 6-1/2")
Eave Height 2450
(8' 7/16")
Each Bay Length 3000
(9' 10-1/8")
10
Quantity Description
2 6' Step ladders
1 12' Step ladder
4-6 Adjustable wrenches
2 8mm allen wrenches
2 60' pull ropes with carabiners
1 50' pull back rope with carabiner
1 6' x 12' drop cloth
2 20 meter metric tape measures
2 sledge hammers
1 multiflex purlin fork
Tool Kit
11
Squaring Chart
12
IMPORTANT NOTICELosberger clearspan products are manufactured for
temporary protection from wind and rain. A complete
evacuation of the tent is required in any threatening or
severe weather. Each structure should be evacuated if there
is any doubt concerning the safe use of this product.
The installer or installation company is responsible for the
safe and proper installation of each Losberger structure. A
careful analysis of each site must be made in advance
including any overhead or underground obstructions.
Staking or anchoring requirements must be determined at
each site. Additional stakes or anchors may be required from
what is provided by the manufacturer. Losberger U.S. LLC is
not responsible for any tent installation.
The proper use of hard hats, safety classes, gloves, safety
shoes and other protective gear is required for all losberger
tent installations.
13
BUILDING THE FRAME
ON THE GROUND
14
First Arch
Second Arch
Intermediate Arch
Next to Last Arch
Last Arch
40' x 40'
12M multiflex
Leg
In
sert
Leg
wit
h B
ase
pla
te
Ro
of C
able
s
9M R
afte
r
3M R
afte
rE
xte
nsi
on
3C
row
n
3M R
afte
rE
xte
nsi
on
9M R
afte
r
Leg
In
sert
Leg
wit
h B
ase
pla
te
6
7 11
9
12
13
15
17
18
19 23
21
24
25
27
29
Firs
t A
rch
Seco
nd
Arc
hIn
term
ed
iate
Arc
hN
ext
to L
ast
Arc
hLa
st A
rch
1 5
2 4
8 101614
222026 28
15
Layout Parts for Each Arch
STEP A
16
Install All Baseplates(Legs and Gable Legs)
STEP B
M 10 x 120
17
10 x 70
10 x 70
10 x 70
STEP C Build First Arch with Roof Cables
10 x 70 10 x 120
10 x 120
10 x 70
10 x 120
10 x 120
1
2
5
3
4
10 x 70
Second Arch:■ Install bolts facing DOWN
■ Connect 9M rafter to 3M rafter extension (positions 8 and 10)
■ Install roof cables on bottom side of rafters
■ Do not tighten 10 x 120 bolts
18
Build Second Arch with Roof CablesSTEP D
10 x 70
10 x 120
10 x 120
10 x 70
10 x 120
10 x 120
10 x 80
10 x 80
6
7
11
12
10 x 70
10 x 70
10 x 70
8
9
10
10 x 70
19
Build Intermediate ArchesSTEP E
10 x 70
10 x 70
10 x 70
10 x 70
10 x 70
10 x 70
10 x 70
10 x 70
10 x 70
10 x 70
Intermediate Arches:■ Bolts on Intermediate Arches can be installed facing UP or DOWN
■ Connect 9M rafter to 3M rafter extension (positions 14 and16)
■ Tighten all bolts on intermediate arches
13
14
17
15
16
Next to Last Arch:■ Install bolts facing UP
■ Connect 9M rafter to 3M rafter extension (positions 20 and 22)
■ Install roof cables on top of rafters
■ Do not tighten 10 x 120 bolts
20
10 x 80
10 x 70
10 x 70
10 x 70
10 x 70
Build Next to Last Arch with Roof CablesSTEP F
10 x 70 10 x 120
10 x 120
10 x 80
10 x 70
10 x 120
10 x 120
18
19
21
23
24
20
22
Last Arch:■ Install bolts facing DOWN
■ Connect 9M rafter to 3M rafter extension (position 26 and 28)
■ Install roof cables on bottom side of rafters
■ Do not tighten 10 x 120 bolts
21
10 x 70
10 x 120
10 x 120
10 x 70
10 x 120
10 x 120
STEP G Build Last Arch with Roof Cables
25
29
10 x 70
10 x 70
10 x 70
26
27
28
10 x 70
22
RAISE AND STAKETHE FRAME
■ Using purlin fork, finish installing purlins (3)
■ Install portal brace upside down from lower bolt on leg (1)
■ Swivel portal brace up and into position (2)/tighten 10 x 120 bolts
23
1
1
3
3
33
Eave Purlin
Curved hook
Straight hook
■ Stand first two arches
■ Install eave purlins
■ Using purlin fork, install purlin at ridge
■ Hang remaining purlins from curved hook on purlins
STEP A
Install Purlins and Portal BracesSTEP B
Stand First Bay
Purlin fork
Portal Brace
Purlin
Eave Purlins
Purlins
2
IMPORTANT: Make sure all bolts are tightened before raising any arch.
24
Hang purlins from curved hook first,straight hook last
Install Gable PurlinsSTEP D
10 x 80
Install Roof Cablesand Gable LegsSTEP C
10 x 70
10 x 70
Left gablepurlin
Middlegablepurlin
Rightgablepurlin
Middlegablepurlin
10 x 80
25
Raise All Remaining Archesand Install PurlinsSTEP E
Build SecondGable EndSTEP F Second Gable End
With last arch raised and purlins installed:■ Install portal brace (see Step 2)
■ Install roof cables and gable legs (see Step 3)
■ Install gable purlins (see Step 4)
1
23
45 6
26
Install Roof Tensioning Spindle Fix to the End of Each RafterSTEP G
Using allen key and 10 x 20 cylinder bolts,attach spindle fixhardware to the end of each rafter.
Square and Stakethe FrameSTEP H
■ Straighten legs and align the frame according to the squaring chart
■ Stake the frame using the outside hole of each baseplate
10 x 20 Cylinder Bolt
Allen Key
27
INSTALL FABRIC
28
Install EachRoof PanelSTEP A
■ Place roof panel on drop cloth
■ Attach pull through ropes to rings on roof panels (use carabiners to attach ropes to rings)
■ Feed fabric evenly into rafters
Pull Roof Fabric / InstallPre-bent Tension BarSTEP B
First – Pre-bent tensionbar, ends curved UP
Second – Pre-benttension bar
Pull First Roof PanelInstall first pre-bent tension bar into valance pocket (ends curved UP) before first panel is pulled through completely.
■ Install Second pre-bent tension bar when roof panel is pulled through all the way.
29
Install Remaining Roof Panelswith Pre-bent Tension BarsSTEP C
Install First GableFabric SectionSTEP D
First Gable Fabric Section
1
2
3
Pre-bent tension bars
■ Feed one gable fabric section into rafter
■ Pull or push fabric to top of rafter
30
Install Second GableFabric SectionSTEP E
Zipper
Second Gable Fabric Section
■ Feed second gable fabric section into rafter
■ Pull or push fabric to top of rafter
■ Zipper sections together
IMPORTANT:Hang sidewalls before tensioning roof fabric
Hang SidewallsSTEP F
1 2
3
31
FINISH
32
STEP G
■ Install tension tube inserts with spindle pins,corner inserts, and gable end ratchets
■ Tension all roof fabric- Tighten gable ratchets- Screw down tension tube spindles
Tension Tube Insert
Corner Inserts
Web and Ratchets
33
40' x 30'
40' x 40'
40' x 50'
40' x 60'
40' x 70'
40' x 80'
40' x 90'
40' x 100'
12M multiflex
34
12 M multiflex Parts List
Part# Description 40x40 40x50 40x60 40x70 40x80 40x90 40x100
702449 Hexagon Head Bolt M10 x 70 36 44 52 60 68 74 82
702842 Hexagon Head Bolt M10 x 120 32 34 36 38 40 50 52
705999 Hexagon Head Bolt M10 x 80 8 8 8 8 8 12 12
0 M10 Nuts 76 86 96 106 116 136 146
700917 Hexagon Head Bolt M8 x 16 2 2 2 2 2 2 2
702542 Cylinder Bolt M10 x 20 10 12 14 16 18 20 22
702507 Washer 50 x 4 (3mm x 11) 8 8 8 8 8 12 12
730974 Corner Tension Tube Insert 4 4 4 4 4 4 4
730950 Tension Tube Insert 12 14 16 18 20 22 24
712335 M.F. Stake 16 18 20 22 24 26 28
719869 Base Plate 16 18 20 22 24 26 28
712842 Crown 5 6 7 8 9 10 11
713314 Leg Insert 10 12 14 16 18 20 22
719937 Roof Cable 16 16 16 16 16 24 24
731116 Gable Ratchet 6 6 6 6 6 6 6
731043 Eave Tension Spindle w/Bracket 10 12 14 16 18 20 22
731022 9M Rafter 10 12 14 16 18 20 22
731914 3M Rafter Extension 10 12 14 16 18 20 22
731017 Leg 10 12 14 16 18 20 22
730903 Gable Leg – Long 2 2 2 2 2 2 2
731915 Gable Leg – Short 4 4 4 4 4 4 4
714936 Portal Brace 4 4 4 4 4 6 6
730878 Eave Purlin 8 10 12 14 16 18 20
730897 Right Gable Purlin 2 2 2 2 2 2 2
730898 Left Gable Purlin 2 2 2 2 2 2 2
730899 Middle Gable Purlin 4 4 4 4 4 4 4
742038 Pre-Bent Tension Tube 16 18 20 22 24 26 28
712743 Purlin 20 25 30 35 40 45 50
Losberger U.S., LLCP.O. Box 74Frederick, MD 21705Phone: 800.964.8368Fax: 301.682.8005Email: [email protected] Web site: www.losbergerus.com