multi-tasking turning center
TRANSCRIPT
Multi-Tasking Turning Center
The integration of machining center and turning center gives
you unmatched flexibility in a wide variety of part configurations.
From simple turning and milling, to complex multi-axis simultaneous
machining, all operations can be completed in one machine.
Off-center machining with the Y-axis and milling of angled surfaces
with the B-axis greatly increases the range of machine applications.
Multi-Tasking Turning Center
2
3
220088 (MX1600)//331188 (MX2100) N.m
4
Both Left and Right spindle are designed to minimize the mal-effects of thermal distortion which can hit continuous machiningprecision seriously and to ensure remarkable range of applicationsfrom heavy duty cutting with high power at low speed to finefinish cutting at high speed.
Oil Cooling Unit for Left & Right SpindlesPerfect C-Axis Control of Both Spindles
Both left and right spindle have built-in motor spindles that arewhole covered with oil cooling system to ensure remarkablerange of applications from heavy duty cutting with high power atlow speed to fine to finish cutting at high speed and optimizethermal displacement.
336600。。(in 0.001。increment)
C1, C2-axis index
11337700 N.m
C1, C2-axis braking torque
C1, C2-axis contouring torque
*1 : on only S/ST type machine
CC&&ZZ--aaxxiiss ccyylliinnddrriiccaall iinntteerrppoollaattiioonn CC&&XX--aaxxiiss ppoollaarr iinntteerrppoollaattiioonn
ZZ--aaxxiiss XX--aaxxiiss
CC--aaxxiiss CC--aaxxiiss
Main Spindle
Perfect built in motor driven spindle.
LLeefftt SSppiinnddllee
RRiigghhtt SSppiinnddllee **11
PUMA MX1600 series
66000000 r/minMax. spindle speed
1155 kWMotor(30 min)
PUMA MX2100 series
55000000 r/minMax. spindle speed
2222 kWMotor(30 min)
5
Milling Spindle
Dual Contact Tools (Capto C6)
Milling spindle fully covered by oil coolingrealizes the perfect integration of turningand milling jobs. Clamping status of tooland spindle can be confirmed by Air gapsensor.
The application of Multi-insert (2, 3 and4 inserts) equipped turning tools arepossible by 360 degree (in 30 degreeincrement) angular positioning ofmilling spindle itself.
1122000000 r/min
Max. spindle speed
1188..55 kW
Motor (10 min)
4400 tools[Opt : 80 tools]
Tool Storage Capacity
11..88 s (T-T-T)Tool change time
The ATC is composed of servo driven tool magazine and change arm.
Sophisticated mechanisms drastically reducenon-cutting time.
Maximum Tool Size
Automatic Tool Changer (ATC)
330000 mm
Max. tool length
88 kg
Max. tool weight
Tool Magazine with ATC
Perfect integration of turning and milling.
■■ MMiilllliinngg SSppiinnddllee ppoowweerr--ttoorrqquuee ddiiaaggrraamm●Spindle motor power : 18.5kW (Built-in)●Max. Spindle speed : 12000 r/min
SPINDLE SPEED(r/min)
OU
TPU
T(kW
)
2520
15
10
5
1100 500 1000 2000 5000
600023001300
12000
1750
81 N. m S3 1
5%
60 N. m S3 1
5%
46 N. m S3 2
5%
31 N. m S1 C
ont.
18 N. m S1 C
ont.
24 N. m S2 3
0min
29 N. m S2 1
0min
18.5kW S2 10min15kW S2 30min
S1 Cont.11kW S3 25%
7.5kW S1 Cont.
S3 15%S3 10%
ø9900 mm (Continuous)
ø112200 mm (Adjacent pots are empty)
Max. tool diameter (A)
PPUUMMAA MMXX11660000 sseerriieess ((LLeefftt && RRiigghhtt SSppiinnddllee))●Spindle motor power : 15kW (Built-in)●Max. Spindle speed : 6000 r/min
■Spindle power-torque diagram
PPUUMMAA MMXX22110000 sseerriieess ((LLeefftt && RRiigghhtt SSppiinnddllee))●Spindle motor power : 22kW (Built-in)●Max. Spindle speed : 5000 r/min
SPINDLE SPEED(r/min)O
UTP
UT(
kW)
25
2015
10
5
130 100 400 750 1500 6000
450 600 1300 5000
318 N
. m S3 1
5%
239 N
. m S3 2
5%
175 N
. m S1 C
ont.
135 N
. m S1 C
ont.
161 N
. m S2 3
0min
22kW S2 30min
11kW S1 Cont.
15kW S3 25%S3 15%18.5kW S1 Cont.
SPINDLE SPEED(r/min)
OU
TPU
T(kW
)
20
15
10
5
146 100 400 750 1400 6000
688 910
208 N
. m S3 4
0%
157 N
. m S2 3
0min 14
0 N. m S
1 Con
t.
102 N
. m S2 3
0min
75 N. m S1 C
ont.
15kW S2 30minS3 40%
11kW S1 Cont.
1020
60。
170
660
540
1020
Machine Construction
Axis travel
556655 mmX1-axis
Rapid travel
Max. working diameter, length
11005500 mmZ1-axis
118877 mmX2-axis
11005500 mmZ2-axis
*1 : on PUMA MX1600ST / MX2100ST
*2 : on PUMA MX1600S, ST / MX2100S, ST
Axis Features
6
*1 *1
3366//2244 m/minX1/X2-axis
Milling spindle
Lower turret
3366 m/minZ1/Z2-axis
440000 r/min
C-axis
3300 m/min
A-axis
*1 *1
*2
unit : mm
Left Spindle
Milling Spindle
Right Spindle
Lower Turret
X2-axis
Z2-axis
C2-axis
B-axis
A-axis
Z1-axis
Y-axis
X1-axis
X2-axis
Z2-axis
C1-axisC1-axis
C2-axis
B-axis
A-axis
Z1-axis
Y-axis
X1-axis
Each or both Milling spindle and Lower turret can be controlledto do machining process on either spindle.
Multi-process accuracy, Shorten setting times, Optimal distribution of cycle and Automated operation support
Achievement ofPUMA MX machines
B-Axis with Virtual Y-Axis
Lower Turret*1
B-Axis Rotating Range Virtual Y-axis Function
Radial BMT55P
117700 mm (±85mm)
Y-axis stroke
±±112200。。B-axis rotation range
22 s (90。)B-axis indexing time
2266 m/min
Y-axis rapid traverse
Precise indexing control of B-axis makesmilling jobs on inclined plane possible.
A rigid, double-slide Y-axis construction towithstand the cutting forces generated byheavy duty turning and milling.
Angular position of B-axis is controlledprecisely by roller gear cam and reliableservo motor with 3 pieces curvic coupling.
Precision Control Mechanism of B-Axis
•5。indexing (by coupling clamp)•Contouring control in 0.001。increment
00..22 sIndex time (1-station swivel)
1122 stations
No. of tool station
The large 12 station heavy duty turret featuresa large diameter Curvic coupling and heavyduty design with unsurpassed rigidity. Turretrotation, acceleration and deceleration are allcontrolled by a reliable high torque servomotor. Unclamp and rotation are virtuallysimultaneous. Its fast index response reducesthe total cycle time required to machine parts.
The turret features BMT55P style tooling inwhich the toolholders are mounted directiy tothe turret's periphery using 4 large bolts. This type of mounting system allows aextremely high degree of rigidity.
*1 : on only ST type machine
7
●Max. speed : 5000 r/min (5.5 kW)
■Rotary tool spindle power-torque diagram
750 1115 2500 4000
14 N
. m
47 N
. m1.1 kW S1
5.5 kW S3 25%
10
6
4
2
1
0.120 100 250 500 1000 2000 50003500
SPINDLE SPEED (r/min)
OU
TPU
T(K
W)
High rigid roller gear cam
8
Machining Capacity
Servo Driven Tail Stock *1
■Workpiece material, KS (JIS) : SM45C (S45C), Carbon steel
■The cutting test results indicated above are obtained as an example through real test cutting.
■The results may not be obtained due to differences in cutting and environmental conditions during measurement.
*1 : Servo driven tail stock with dead center (Built-in center) is standard on MX1600/2100 except S/ST type machine.
The tail stock is driven by AC servo motor via ball screw.The trust force of tail can be controlled by M-code.
Bore taper MT#4
Travel mm 1015
Max. thrust force N 7000
PPrrooggrraammmmaabbllee ttaaiill ssttoocckk ssppeecciiffiiccaattiioonnss
Milling 1 (Face Milling)
Milling 2 (End Milling)
Milling 3 (Drilling)
Heavy Duty Cutting (OD)
77..55 mm
Cutting depth
660000 cm3/min
Material removal rate
Spindle speed 1300 rr//mmiinnCutting speed 200 mm//mmiinnFeedrate 0.4 mm//rreevv
Milling Spindle Speed 1300 rr//mmiinnTool ø80 mmmm ((66ZZ))Cutting depth 3.5 mmmmFeedrate 0.9 mm//rreevvMaterial Removal rate 255 ccmm33//mmiinn
Milling Spindle Speed 500 rr//mmiinnTool ø25 mmmmCutting Depth 20 mmmmFeedrate 0.30 mm//rreevvMaterial Removal rate 75 ccmm33//mmiinn
Milling Spindle Speed 1500 rr//mmiinnTool (U-Drill) ø40 mmmmFeedrate 0.13 mmmm//rreevvMaterial Removal rate 245 ccmm33//mmiinn
Pressure gageFor Left Chuck Clamp
A:
B:
Pressure gageFor Right Chuck Clamp
Pressure gageFor Steady rest(Option)
Robust Design
Safety & Operability
Safety window on front door
Viewing window is designed and was testedunder heavy condition to protect operatoragainst possible dangers during real cuttingthanks to its shock absorbing laminated glassand double panel construction. The window without grating also provides aclear view of the machine inside.
Resin
NBR
Out side
Tempered glass
Polycarbonate
Metal plate
High maintainability
Stable base for supporting Multi-machining.
Ergonomic Design
Carefully tailored ergonomic operating environment.
The heavily ribbed torque tube design prevents twisting anddeformation. All guideways are wide wrap-around rectangulartype for unsurpassed long-term rigidity and accuracy.
Operator oriented design with 90。swivel
Swivel type operator panel
Just115555 mm
00~~9900。。
9
FEM analysis used to design a stable body. (FEM : Finite Element Method)
Tool magazine 80 tools
Oil mist collector
Oil skimmer
Servo driven steady rest (Auto centering)Tool setter (Hydraulic type)
Minimum quantity lubrication(MQL) system
Chip conveyor
Parts unloader & conveyor
Optional Equipments
10
Misting device
Air+Oil mist
11
DOOSAN CPS (Collision Protector System)
To prevent machine collision, we support this function as optionalfunction. (Only Fanuc 310i) It is embedded 3D Collision ProtectorSystem inside OPEN CNC Real Time Moving Data Analysis. Thisfunction has high accuracy near area collision check algorithm for highreliability. This system is possible sensing workpieces, tools, chucks,jaws, turret and machine units. It is available Max 9 Axes.
PUMA MX2100 Virtual Machine
- Detecting moving axes : Max 9 axes
- High accurate near area collision check algorithm for high reliability
- PUMA MX2100 machine modeling- Position for real axis is same with virtual machine- Display all unit working
Multi view window application
- Max view window : 2 windows
Special tool shape modeling
- Special tool shape modeling for compound machine- Embedded special tool database
Clipping technology
- Permeation view technology- Realization of various view
No clipping technology Use clipping technology Display cutting face of work-piece
※ Collision in Auto mode : do not support yet. (after IMTS2008)
Doosan CPS Software Package - CPS communication Module- 3D Virtual Machine Display Module- Doosan HMI
Stop dimension
X, Z, Y, X2, Z2, A 10 mm (4500 mm/min)
B 20 mm (15000 mm/min)
On machine 3D collision protector system
Doosan 3D virtual machine modelling realization
Accurate collision check algorithm
➞
➞
Easy Operating System
12
Periodic Maintenance Function
This function indicates the current state of main points of the machinebefore machine operation, and indicates whether machine operation ison the possible state or a matter for which confirmation is necessary atpresent. The item indicates the present state by ‘OK’ or ‘NG’specifically.
It changes to the ‘MX2100ST ALARM GUIDANCE’ screen automaticallyat the time of PMC alarm occurrence.Operator can grasp alarm which occurred and trouble shooting easily.And it is possible that operator can search to the detail unit screen ofoccurred alarm at present through soft key menu under the screen.
It indicates status of actuators (Y signal) and sensors (X signal) of unit.It is possible to reduce consumption time because of situation grasp byvisual indication of operating state.
This function extends the life of your machine toolby detecting potential problems before theoccurrence of monetary damage.Especially, this is lead to avoid UnexpectedDowntime, optimize the performance, efficientlyproduce, reduce operating costs from escaping therecurrent maintenance.
Machine-Airbag Function
Machine collision, defective, and damaged cutters cause a large loadtorque on the servo motor compared with normal rapid traverse orcutting feed. This function has the advantage of minimizing damage tothe machine. When it is occurred collision situation, the carriagedirectly move reverse direction a little. The collision sensing is gainedfrom disturbance of torque on the servo motors. It is available on theservo axis (X,Z,B,Y-Axis)
※This function is not collision protector system.
Alarm Guidance
Check pointAnd
Its procedure
13
Tooling System (Lower turret*1)
*1 : on only ST machinesNote) Above tooling system is our recommendation.
Depending on export condition, the standard tooling packed with the machine can be different.
unit : mm
Double OD Tool Holder
12st Turret
BMT 55P
TURNING TOOL
OD, FACE, CUT-OFF
ID HOLDER
ROTARY TOOL
PLUG
OD Tool (□25)
Cutting Tool
(□25)
Boring Bar Sleeves
Ø10-H40Ø16-H40Ø25-H40
Ø20-H40Ø25-H40Ø32-H40
Ø3~Ø16
Ø12-H40Ø20-H40Ø32-H40
Boring Bar
U-DrillU-Drill Sleeves
Drill
Holder Cover
for U-Drill
Drill Socket
MT NO.1MT NO.2MT NO.3
Straight Milling Head
For Side Cutting
COLLET(ER25)
Collet Adapter
Angular Milling Head
For Face Cutting
Dummy Plug
Milling Arbor
Adapter
Weldon Adapter
(ID16)
OD Tool Holder
Face Tool Holder
Cut-Off Tool Holder
ID Tool Holder
14
Tooling System (Milling spindle)unit : mm
※All holders are not supplied. It is only reference for you.
Rotating Tools
Turning Tools
CoroMill milling cutters with Coromant Capto coupling
CoroMill milling cutters and adapters
CoroMill modular cutting heads and a variety of shanks
Endmills, shart hole drills and taps with a large number of adapter
Indexable insert drills with Coromant Capto coupling
Indexable insert drills and adapters
Boring tools with Coromant Capto coupling
45。Coromant Capto cutting units for turning
90。Coromant Capto cutting units for turning, threading parting and grooving
Standard shank tools and adapters for turning, threading parting and grooving
External machining
Internal machining
Mini-turret
Coromant Capto cutting units for turning, threading
Modular tooling system 570-cutting heads for turning, threading, parting and grooving and boring bars in different designs
Boring bars and adapters
Three tools in one: one position in the magazine containning three standard shank tools.
Extension adaptersThe adapters, in long and short version, make it possible to extend the total length.
Reduction adaptersThe adapters, in long and short version, make it possible to extend the total length.
Special tools and engineered products
Blanks to be shaped according to your needs
CoroGrip
335
230
335
20
335
230
502(Z1-Ref Point)
103.5
521
271
31
61
202
5 5
10
335
20
1290.598.51050(Z1-Stroke)142
1290.5
10550 648.5 116.584 46223
112
230 245
115
205
271
31
61
202
84116.5628.550125 46
1050
529521548502
¿175
45
65
10
98.51050(Z1-Stroke)142
210
565(X1-Stroke)
210
565(X1-Stroke)
¿210
1015(T/S stroke)103.55095361423
527.5536123.54
1015(T/S stroke)
6" Chuck8" Chuck
6" Chuck
230
502(Z1-Ref Point)
123.52
MIN 1005050
1050 100
1292
10550 190 20 148
223
112
187
185
165
85
271
335
230
2
537
565
31
61
202
548
85
85
85
75
502
¿175
45
65.5 153153
65
10
1001050(Z1-Stroke)142
210
565(X1-Stroke)
(X1-Stroke)
497536123.5
142
142
502 (Z2-Ref point)1050 (Z2-Stroke)
882 168
4
1050
6" Chuck 6" Chuck
6" Chuck 6" Chuck
230
521(Z1-Ref Point)
14212
MIN 13750 87
1050 137
1329
12550 223 16115205 545
115
245
187
185
2165
85
228.3
335
20
2
521
60
66.7
210
¿210
¿210
529
85
85
521
¿210
45
65.5 153
153
65
10
1371050(Z1-Stroke)142
210
565(X1-Stroke)
(X1-Stroke)
497
963.5 86.560.5
536142
142
142
521 (Z2-Ref point)1050 (Z2-Stroke)
1050
3
1050 (A-Stroke)
8" Chuck 8" Chuck
8" Chuck 8" Chuck
8" Chuck
545
20
210
335
230
10
521(Z1-Ref Point)1371050(Z1-Stroke)142
¿210
¿210
1329
565(X1-Stroke)
1050 (A-Stroke)
3142 536 497 12 142
565(X1-Stroke)
1001050(Z1-Stroke)1421292
502(Z1-Ref Point)
10
123.512497536123.54
1050(A-Stroke)
210
230
335
20
545
65
45
¿175
¿175
¿210
548502
882 168
85
85
100142 10501371050142
529521
1050
85
85
50125 11516223521
210
66.760
228.3
238
53
37
7230 245
115
205
75
85
223
112
230
10550 537 190 20 148
8" Chuck 8" Chuck6" Chuck6" Chuck
8" Chuck8" Chuck6" Chuck6" Chuck
unit : mm
Lower Turret Working Range
15
Single OD Tool holder
Straight milling head
Angular milling head
ID Tool holder
Double OD Tool holder
106907 [862]36[100]
93 [1
10]
61[98]1050181
120
187
(X2-
axis
trav
el)
3715
0
106907 [862]36[100]
1292 [1329] (Distance between spindle nose)221050 (Z2-axis travel)220
6"[8"] Chuck
93[75]920[885]37[27]
93[75]920[885]37[63]
1221050[1023]120[147]
106[88]886 [872]58[90]
104[81]881[879]65[90]178[215]105064
123
100
187
(X2-
axis
trav
el)
170
17
123
4[3]
35[72]1050(Z2-axis travel)2071292[1329](Distance between spindle nose)
120
187
(X2-
axis
trav
el)
3715
0
93[1
10]
93[1
10]
22[59]1050(Z2-axis travel)2201292 [1329] (Distance between spindle nose)
6"[8"] Chuck
6"[8"] Chuck
6"[8"] Chuck
68[8
5]
68[8
5]
5818
7(X
2-ax
is tr
avel
)25
4[3]78[60]935[900]37[48]
100[137]1050(Z2-axis travel)1421292[1329](Distance between spindle nose)
6"[8"] Chuck
4[3]
6"[8"] Chuck
1014[995]36[55]
78[60]502[521](Z2-Ref point)142105[87]126783126129[147]
48
8518
7(X
2-ax
is tr
avel
)
185
2
2
4[3]
24[61]1050(Z2-axis travel)66 1531292[1329](Distance between spindle nose)
6"[8"] Chuck
6"[8"] Chuck
6"[8"] Chuck
4[3]
6"[8"] Chuck
unit : mm
Lower Turret Working Range
ø217
10072
58
102
371504080
ø280
ø178
ø217
ø241ø40
ø592(Max.swing dia)
187(X2-axis travel)
120165165100
ø300 (Lower turret : Max.turning dia)
85
Max
. ø16
.
unit : mm
Lower Turret Interference Diagram
16
unit : mm
External Dimensions
unit : mm
B-axis, Y-axis Working Range
120。120。
30。
90。90。
30。
210
8585
8585
170
170
Spindle Center
330
235
3710020
545
(Y-Stroke)
Y-axis working range B-axis rotating range
1425 (MX1600)1292 (MX1600)1500
1388 (MX2100)
647.5 392.55(R-Door Open)440750(L-Door Open)
1329 (MX2100)1173
53903890
3605
1597
440
433
730
2470
405
10
1245
1818
1880
430
2470
2805
2375
2250220640
4850 540960
1065
5390
3890
25
Top View
Front View Side View
17
■Absolute positioning coder■Air blast for chuck jaw cleaning■Air gap sensor for tool on milling unit■Coolant supply equipment■Foot switch■Front guard door inter lock■Full enclosure chip and coolant shield
■Hand tool kit (including small tool for operations)■Hyd. chuck & actuating cylinder■Hydraulic power unit■Levelling jack screw & plates■Lubrication equipment■Manuals■NC Controller FANUC 31i-A
■Safety precaution name plates■Soft jaws■Spindle oil cooling unit■Servo driven tail stock (Built-in center)
except S/ST type machine■Through Spindle coolant (Milling spindle)■Work light
Machine Specifications
Note) * : Right spindle is available on S / ST machines [ ] : Option
DDeessccrriippttiioonn UUnniitt PPUUMMAA MMXX11660000 PPUUMMAA MMXX22110000 PPUUMMAA MMXX11660000SS PPUUMMAA MMXX22110000SS PPUUMMAA MMXX11660000SSTT PPUUMMAA MMXX22110000SSTTMax. machining dia on milling spindle mm ø540
on lower tool post - ø300Max. machining length mm 1020Bar working dia. mm ø51 ø65 ø51 ø65 ø51 ø65X1/2-axis travel mm 565 / - 565 / 187Y-axis travel mm 170 (±85)Z1/2-axis travel mm 1050 / - 1050 / 1050A-axis travel mm - 1050Max. spindle speed r/min 6000 5000 6000 5000 6000 5000Spindle nose ASA A2-5 A2-6 A2-5 A2-6 A2-5 A2-6Spindle bearing dia. (front) mm ø100 ø110 ø100 ø110 ø100 ø110Spindle bore dia. mm ø62 ø76 ø62 ø76 ø62 ø76C1/2-axis indexing deg. 360。(in 0.001。increment)Quill bore taper MT# MT#4 -Tail stock travel mm 1015 -Max. spindle speed r/min 12000B-axis indexing deg. 240。(±120。)No. of tool station st. - 12OD tool size (Max.) mm - 25Boring bar dia. (Max.) mm - ø40Indexing time s - 0.2Rotary tool spindle speed (Max.) r/min - 5000Tool storage capa. (Max.) ea 40 [80]Tool changer arm Swing ArmTool selection Fixed addressTool shank Capto C6Max. tool dia. (Continuous) mm ø90
(Without adjacent tool) mm ø120Max. tool length mm 300Max. tool weight kg 8Tool change time (T-T-T) s 1.8Left&Right spindle motor* (30min.) kW 15 22 15 22 15 22Milling spindle motor (10min.) kW 18.5Rotary tool spindle motor (15min.) kW - 5.5Servo motor (X,Z,Y,A,B-axis) kW X1:4.0, Z1:4.0, Y:3.0, B:2.7 X1:4.0, Z1:4.0, Y:3.0, A:4.0, B:2.7 X1:4.0, X2:2.7, Z1:4.0, Z2:3.0, Y:3.0, A:4.0, B:2.7Coolant pump (For milling spindle) kW 2.2
(For lower tool post) kW - 0.9Electric power supply (Rated capa.) kVa 49.15 57.06 61.8 79.05 69.94 87.19Machine height mm 2805Machine dimensions Length mm 4850
Width mm 2470Machine mass kg 11000 11500 11000 11500 11500 12000
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TTrraavveell
LLeefftt && RRiigghhttSSppiinnddllee **
MMiilliinngg SSppiinnddllee
SSeerrvvoo DDrriivveennTTaaiill SSttoocckk
LLoowweerr TTooooll ppoosstt
AAuuttoommaattiicc TTooooll cchhaannggeerr
MMootteerr
PPoowweerr SSoouurrccee
MMaacchhiinnee ssiizzee
Standard Feature
■Air gun■Automatic door with safety device■Automatic measuring system (in process touch probe)■Automatic power off■Bar feeder interface■Bar puller■Chip conveyor■Chip bucket■Coolant blower
■Dual chucking pressure■Hardened & ground jaws■Linear scale (X1/X2/Y/Z1-axis)■Minimum Quantity Lubrication (MQL) system■NC CONTROLLER : Fanuc 31i-A5
Fanuc 310i-A / 310i-A5■Oil mist collector■Oil skimmer ■Pressure switch for chucking pressure check
■Parts unloader and conveyor ■Servo driven steady rest (None Lower turret)■Signal tower (yellow, red, green)■Special chucks■Through the spindle coolant (Left or Right spindle)■Tool monitoring system■Tool pre-setter (Auto type-renishaw made)
Optional Feature
18
·Design and specifications are subject to change without prior notice.·Doosan is not responsible for difference between the information in the catalogue and the actual machine.
- SUB program call 10 folds nested- Tape code : ISO / EIA auto recognition EIA RS422/ISO840- Tape format for FANUC Series15- Work coordinate system G52 - G59TTOOOOLL FFUUNNCCTTIIOONN // TTOOOOLL CCOOMMPPEENNSSAATTIIOONN- Automatic tool offset- Direct input of offset value measured - Direct input of offset value measured B- T - code function T2 + 3 digits- Tool geometry / wear compensation- Tool life management- Tool nose radius compensation- Tool offset G43, G44, G49- Tool offset pairs Upper :±6 digits : 400 pairs
Lower :±6 digits : 99 pairs - Tool offset value counter input- Y-axis offset EEDDIITTIINNGG OOPPEERRAATTIIOONN- Extended part program editing- Number of registered programs 1000 ea- Part program storage size 512 Kbyte
(Note) Specify total of part program storage size of each path- Memory card program edit & operation- Program protectSSEETTTTIINNGG AANNDD DDIISSPPLLAAYY- Actual cutting feedrate display- Alarm history display- Periodic maintenance screen- Display of spindle speed and T code at all screens- Optional path name display (Only for 2path)- Multi-language display English- Operation history display- Run hours / part count display- Self-diagnosis function- Servo setting screen- Spindle setting screenDDAATTAA IINNPPUUTT//OOUUTTPPUUTT- External key input- External data input- External work number search 15 points- Memory card input/output- Reader/puncher interface CH1.interface- RS232C interface- Automatic data backup- Screen hard copy (Incase of FANUC-310i-A5, This function can not be used)OOTTHHEERRSS- Cycle start and lamp- Display unit 10.4″Color LCD- Feed hold and lamp- MDI unit for 10.4″LCD- NC and servo ready- PMC system PMC-13iA- Reset / rewindIINNTTEERRFFAACCEE FFUUNNCCTTIIOONN- Ethernet function Embedded ethernet
OOPPTTIIOONNAALL SSPPEECCIIFFIICCAATTIIOONNSSAAXXIISS CCOONNTTRROOLL- Stored stroke 2 and 3- Stroke limit check before move- Built-in 3D interference check function Only for Fanuc 310i-A / 310i-A5- CPS (DOOSAN Collision Protector System) Only for Fanuc 310i-A / 310i-A5OOPPEERRAATTIIOONN- DNC operation(Reader/puncher interface is required)- Manual handle feed 2 units- Manual handle interruption - Reference position shift- Tool retract and recoverOOPPEERRAATTIIOONN GGUUIIDDAANNCCEE FFUUNNCCTTIIOONN - EZ Guide-i(Conversational Programming Solution)IINNTTEERRPPOOLLAATTIIOONN FFUUNNCCTTIIOONNSS- Circular threading- Multi step skip - Variable lead threading- High speed skipFFEEEEDD FFUUNNCCTTIIOONN- External deceleration- Feed stopPPRROOGGRRAAMM IINNPPUUTT- Addition of workpiece coordinate system pair 48 pairs- G code system B/C- Interruption type custom macro - Pattern data input- Work coordinate system preset- Optional block skip (Includs software operators panel) 9 pieceTTOOOOLL FFUUNNCCTTIIOONN // TTOOOOLL CCOOMMPPEENNSSAATTIIOONN- Tool monitoring systemEEDDIITTIINNGG OOPPEERRAATTIIOONN- Part program storage size 1MB / 2MB- Play backSSEETTTTIINNGG AANNDD DDIISSPPLLAAYY- Directory display of floppy cassetteDDAATTAA IINNPPUUTT//OOUUTTPPUUTT- Data server- DNC controlCCOONNTTOOUURRIINNGG FFUUNNCCTTIIOONN- Tool center point control by 5-axes: just on FANUC 31i-A5/310i-A5- High Speed machining (200 blocks)RROOBBOOTT IINNTTEERRFFAACCEE- Robot interface with PMC I/O module(Hardware between PMC I/O mudules)- Robot interface with PROFIBUS-DP
AAXXEESS CCOONNTTRROOLL- Controlled path 1 path /2 path- Controlled axes X1, Z1, C1, Y, B, A, X2, Z2, C2- Simultaneous controlled axes 4 ( 5-Only for Fanuc 31i-A5 / 310i-A5)axes- Angular axis control - Backlash compensation 0 ~ ±9999 pulses- Backlash compensation for each rapid traverse and cutting feed- Chamfering on/off- Synchronous / Composite control- Superimposed Control- HRV2 control- Inch / Metric conversion- Interference check for rotary area- Interlock All axis / each axis- Least input command 0.001 / 0.000 1 mm/inch- Machine lock All axis / each axis- Mirror image- Position switch- Servo off- Stored pitch error compensation- Stored stroke check 1- Torque control- Interference chek for rotary area- Unexpected disturbance torque detection functionOOPPEERRAATTIIOONN- DNC Operation with Memory card- Buffer register- Dry run- Handle incremental feed X1, X10, X100- Program restart- Wrong operation prevention- JOG feed- Manual pulse generator (Portable MPG) 1 ea- Manual reference position return- Single block- Tool direction handle feed (G68.1)IINNTTEERRPPOOLLAATTIIOONN FFUUNNCCTTIIOONNSS- Nano interpolation- 1st. Reference position return Manual, G28- 2nd. reference position return G30- 3rd/4th reference position return- AICC (Number of lookhead block : 30 Blocks)- Balance cutting(Only for 2 path)- Continuous threading- Cylindrical interpolation- Dwell (per sec.) G04- Multiple threading- Polar coordinate interpolation- Reference position return check G27- Polygon machining with two spindle- Skip G31- Thread cutting / Synchronous cutting- Torque limit skipFFEEEEDD FFUUNNCCTTIIOONN- AI Contour control (Look-ahead block no. is MAX.200) G5.1 Q1- Automatic acceleration / deceleration- Cutting feedrate clamp- Feed per minute- Feed per revolution- Feedrate override (10% unit) 0 - 200 %- Jog feed override (10% unit) 0 - 2 000 mm/min.- Manual per revolution feed- Override cancel- Rapid traverse override F0, 25, 100 %AAUUXXIILLIIAARRYY // SSPPIINNDDLLEE SSPPEEEEDD FFUUNNCCTTIIOONN- Spindle orientation- Constant surface speed control- High speed M/S/T interface- M - code function M3 digits- Multi spindle control- Rigid tapping- S - code function S4 / S5 digits- Spindle serial output S4 / S5 digits- Spindle speed override 0 - 150 %- Spindle synchronous control- Actual spindle speed outputPPRROOGGRRAAMM IINNPPUUTT- 3D coordinate conversion- Addition of custom macro common variables #100~#199, #500~#999- Canned cycle for turning- Circular interpolation by R programming- Coordinate system setting G50- Coordinate system shift- Custom macro - Decimal point programming- Diameter/radius programming(X axis)- Direct drawing dimension programming- Direct input of coordinate system shift- G code system A- Input unit 10 time multiply- Label skip- Macro executor- Manual absolute on and off- Maximum program dimension ±9 digit- Multiple repetitive canned cycle G70 - G76- Multiple repetitive canned cycleⅡ- Optional block skip 1 piece- Plane selection G17, G18, G19- Program file name 32 characters- Programmable data input G10- Sequence number N8 digit
NC Unit Specifications(Fanuc 31i-A)
19
:Opt. : FANUC 31i-A5 / 310i-A / 310i-A5
Design and specifications are subject to change without prior notice. EU0805SPi-ser
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