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Multimaterial Geometric Design Theories and their Applications Hong Zhou , Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville October 19, 2011

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Page 1: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Geometric Design Theories and

their Applications

Hong Zhou , Ph.D.

Associate Professor

Department of Mechanical Engineering

Texas A&M University-Kingsville

October 19, 2011

Page 2: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Contents

Introduction

Motivation and Objective

Multilayer Wide Curves

General Constraints of Multilayer Wide Curves

Multimaterial Geometric Modeling

Multimaterial Geometric Design

Multimaterial Design Examples

Conclusions

References

Page 3: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Introduction

Topology Design

• Decide the connection relationships

Page 4: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Introduction

Shape Design

• Decide the shape related parameters.

Page 5: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Introduction

Size Design

• Decide the size related parameters.

Page 6: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Introduction

Multimaterial Components

• Enhance the performance of single-material

components by adding a new design option,

material type variation.

Multimaterial Design

• Decide the topology, shape and size of every

involved material in a multimaterial component.

Page 7: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Introduction

Multimaterial Design

Page 8: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Introduction

Challenges for Multimaterial Design

• Effective geometric modeling of the multiple

materials involved in a multimaterial component.

• Efficient design method of multimaterial

components.

Page 9: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Motivation and Objective

• Introducing an effective geometric modeling

method of multimaterial components by using

multilayer wide curves.

• Establishing an efficient geometric design method

for multimaterial components based on the desired

functions.

Page 10: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multilayer Wide Curves

Parametric Curves (Bezier, B-Spline or NURBS)

Page 11: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multilayer Wide Curves

Planar Wide Curve

Page 12: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multilayer Wide Curves

Planar Multilayer Wide Curve

Page 13: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multilayer Wide Curves

Planar Multilayer Wide Curve

Page 14: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multilayer Wide Curves

Planar Multilayer Wide Curve

Page 15: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multilayer Wide Curves

Spatial Wide Curve

Page 16: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multilayer Wide Curves

Spatial Multilayer Wide Curve

Page 17: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multilayer Wide Curves

Spatial Multilayer Wide Curve

Page 18: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multilayer Wide Curves

Spatial Multilayer Wide Curve

Page 19: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

The Constraints for Planar Wide Curves

The General Constraints

Page 20: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

The Constraints for Planar Wide Curves

The General Constraints

Page 21: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

The Constraints for Spatial Wide Curves

The General Constraints

Page 22: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

The Constraints for Spatial Wide Curves

The General Constraints

Page 23: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

The Constraints for Spatial Wide Curves

The General Constraints

Page 24: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

The Constraints for Spatial Wide Curves

The General Constraints

Page 25: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

The Constraints for Spatial Wide Curves

The General Constraints

Page 26: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

The Constraints for Spatial Wide Curves

The General Constraints

Page 27: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Geometric Modeling

• Represent each multimaterial branch by a

multilayer wide curve

• Model a multimaterial component by a set of

multilayer wide curves

• Control the geometry of a multimaterial

component by the control parameters of the

corresponding multilayer wide curves

Page 28: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Geometric Design

• Use finite element analysis to know the

performance of a multimaterial component

• Optimize the control parameters to design a

multimaterial component

Page 29: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Cantilevered Beam Structure

Page 30: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Cantilevered Beam Structure

Page 31: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Cantilevered Beam Structure

Page 32: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Cantilevered Beam Structure

Page 33: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Cantilevered Beam Structure

Page 34: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Cantilevered Beam Structure

Page 35: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Cantilevered Beam Structure

Page 36: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Cantilevered Beam Structure

Page 37: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Cantilevered Beam Structure

Page 38: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Cantilevered Beam Structure

Page 39: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Compliant Gripping Mechanism

Page 40: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Compliant Gripping Mechanism

Page 41: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Compliant Gripping Mechanism

Page 42: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Compliant Gripping Mechanism

Page 43: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Compliant Gripping Mechanism

Page 44: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Compliant Gripping Mechanism

Page 45: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Compliant Gripping Mechanism

Page 46: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Compliant Gripping Mechanism

Page 47: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Compliant Gripping Mechanism

Page 48: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Multimaterial Design Examples

Compliant Gripping Mechanism

Page 49: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

Conclusions

• Multilayer wide curves are introduced.

• The general constraints of wide curves are established.

• Multilayer wide curves are used to model multimaterial components.

• The geometric design of a multimaterial component is formulated as the optimization of the control parameters of the corresponding multilayer wide curves.

• The proposed modeling and designing methods have been successfully applied to some examples.

• These methods are expected to be applied in other areas.

Page 50: Multimaterial Geometric Design Theories and their Applications · their Applications ... Ph.D. Associate Professor Department of Mechanical Engineering Texas A&M University-Kingsville

References

• Zhou, H., Ting, K. L., Geometric Modeling and Synthesis of Spatial Multi-Material Compliant Mechanisms and Structures Using Three-Dimensional Multi-Layer Wide Curves, ASME Journal of Mechanical Design, Vol. 131, No. 1, 2009.

• Zhou, H., Ting, K. L., Geometric Modeling and Optimization of Multi-Material Compliant Mechanisms Using Multi-Layer Wide Curves, ASME Journal of Mechanical Design, Vol. 130, No. 6, 2008.