multivac training & service · multivac training & service ... • an explanation and...

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For enquiries or to book email [email protected] or call 01793 425800

MULTIVACTRAINING & SERVICE

2018

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Multi-skills -The New Generationof Multivac Thermoformers 3

Multi-skills - The Previous Generation of Multivac Thermoformers 4

Traysealing 5

Line Leaders / Line Minders 6

MR Labellers & Printers 7

On-site Training 8

Advanced Sealing, Evacuationand Gas Flushing 9

Advanced Transport Systems 10

Advanced Film & Forming 11

Multivac Workshop 12

Spares Department 13

Accommodation 14

How to find us 15

conTEnTS

Welcome

Welcome to the Training and Service Brochure for 2018

Our Training Department continues to offer an excellent mix of courses, with hands on Engineering and Operator training available across our entire range of Traysealers, Thermoformers, Check Weighers and Metal Detectors.

From 2018 Multivac UK Technical Team are now also responsible for the Servicing and Repair of TVI equipment in the UK and as a part of this we now offer Training and Support for both Engineer and Operator Training for TVI Products. Our courses focus on optimising machine performance and minimising machine downtime, through “hands on” training and we are happy to design bespoke courses to suit your specific business needs, run at either our Swindon Training facility or at your own site, whichever is more convenient.

Multivac UK are at the forefront of technology when it comes to training on our machines, which is why we have introduced tablet computers as a training aid for our Multi-skills training course. Attendees on this course are now provided with a Tablet Computer, which has training notes, documentation and videos loaded for the course they are undertaking. The Tablet can be used to add further notes and photos of the training as it progresses and is also used for pre and post interactive quiz sessions to aid with the learning process. Upon completion of the course the Tablet becomes the property of the attendee to take away and they can then upload machine drawings, service manuals and parts lists on to the device for use at their place of work. The use of Tablets also allows us to reduce our carbon footprint through the reduction of printing of paper based Training Manuals.

In 2018 your business could again benefit from partnering with Multivac to maintain the quality and efficiency of your machines and ensure the maximum lifecycle of these valuable and essential assets. Our Field Service Team now stands at 42 and will be increasing this year to 45 to ensure maximum continuity and customer contact and quickest reaction times from initial breakdown to attendance on site.

We look forward to working in partnership with you through our Training and Field Service and welcoming you to Multivac UK in 2018.

*Please note due to the high cost of cancellations, all courses require a PO Number as confirmation of booking (Including FOC places) if the places are canceled within 14 days of the course date, full charges will apply. 2

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Multi-skills - The New Generationof Multivac Thermoformers

Stainless Steel delegates duration Time Fee per Thermoforming Machines person

R105, R125/126, R145, R155 R175CD, R225, R245, R255R275CD, R535, R555, R575CD

A buffet lunch is included in the course fee

Courses start 12:00 Monday and complete 13:00 Friday

WHo iS iT For?

New customers or new employees. They will need to be competentElectrical/Mechanical engineers with at least 1 months Multivacexperience.

courSE conTEnT

• An explanation of Safety guards and Emergency stop circuits

• An in depth understanding of the IPC control panel

• A working explanation of forming processes

• A working explanation of the sealing station

• An explanation and breakdown of the Beckhoff PLC and Flash card

• An explanation and breakdown of pneumatic and vacuum valves

• Determining different film types and properties

• Maintenance required around the whole machine

• An in depth explanation of electrical and pneumatic circuit drawings

• Instruction on cutting equipment

• A working explanation of the advance system

• How to carry out die changes and adjustments

• Fault finding sessions, with faulty components and materials

• A graded examination to complete the course.

BEnEFiTS

• Safe and confident around the whole machine

• Able to create new programmes and save them to the memory

• In depth understanding of the electrical, pneumatic and vacuum systemsand there technical drawings

• A full understanding of all machine functions and key components

• Improve machine reliability and performance by improved maintenance

• Reduced down time through rapid fault finding.

All courses require a 100% booking fee which will be refunded with 14 days notice of cancellation before the course date.

8 4 days 9am-5pm £1300 + vat

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R140, R230, R240, R530, R570


Courses start 12:00 Monday and complete 13:00 Friday

WHo iS iT For?

New customers or Electrical/Mechanical engineers who have at least 1 month’s experience of using Multivac machinery.

courSE conTEnT

• Explanation of Safety Guards and Emergency Stop Circuits

• In-depth understanding of the Machine Control Panel

• Working explanation of Forming Processes

• Working explanation of the Sealing Station

• Explanation and breakdown of Pneumatic and Vacuum Valves

• Determining different Film types and properties

• Maintenance required for the entire machine

• In-depth explanation of Electrical and Pneumatic circuit drawings

• Instruction on Cutting Equipment

• Working explanation of the Advance System

• How to carry out Die changes and adjustments

• Fault-finding sessions, using defective components and materials

• Graded examination to complete the course

BEnEFiTS

• Able to set up and run a Multivac Thermoforming machine

• Able to create new programmes and store them in the system memory

• Broad understanding of the Electrical, Pneumatic and Vacuum systemsand their schematic drawings

• Broad understanding of all machine functions and relevant keycomponents

• Able to maintain and run the machine for optimum performance

• Understand the safe operation of a machine

• Reduce downtime through basic fault-finding techniques


Multi-skills - PreviousGeneration Thermoformers

8 4 days 9am-5pm £1300 + vat

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WHo iS iT For?

Engineering delegates who require an in-depth working knowledge ofMultivac Traysealers. Delegates will need to be competentElectrical/Mechanical engineers, who have at least 1 month’s experienceof using Multivac machinery.

courSE conTEnT

Explanation of Safety Guards and Emergency Stop Circuits

In-depth understanding of the Machine Control Panel

Working explanation of the Sealing and Cutting Stations

How to carry out Die changes and adjustments

Removal and setup procedures of the Loading and Die Lifting system

Working explanation of the Top Web Advance System

Explanation and breakdown of Pneumatic and Vacuum valves

Determining different Film types and properties

Maintenance required for the entire machine

In-depth explanation of Electrical and Pneumatic circuit drawings

Fault finding sessions, using defective components and materials

Graded examination to complete the course.

BEnEFiTS

Understand the safe operation of the machine

Able to create new programmes and store them in the system memory

Broad understanding of the Electrical, Pneumatic and Vacuum systemsand their schematic drawings

Broad understanding of all machine functions and relevant keycomponents

Maintain and run the machine for optimum performance

Reduced down-time through improved fault-finding techniques.

Machines delegates duration Time Fee per person

Multivac Traysealers



Traysealing

8 2 days 9am-5pm £700 + vat

6


WHo iS iT For?

Line Leaders / Line Minders is for those who have the responsibility forday-to-day operation of Multivac machines.

courSE conTEnT

• Checking the function and operation of all Emergency stop buttons

• Visual and operational inspection of all safety guards

• Checking all side covers and interlocks are secure

• How to safely remove trim from the transport chains

• How to carry out a vacuum test and understand the results

• How to perform a heat impression in the forming die

• How to safely clean all heater plates

• How to remove dies

• Basic machine maintenance

• Chain lubrication

• How to check for sufficient air and water to the machine, and clean filters

• How to test the transport chains for wear

• How to remove; clean/replace rotary cutting devices

• How to make setting adjustments to improve pack quality, and to keepthe machine operational

BEnEFiTS

• How to check the safe operation of the machine

• Confidence in regulating and adjusting machine parameters

• Improve machine reliability and performance

• Reduced downtime through competent fault finding


Multivac Thermoformers



Line Leaders / MachineMinders training


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MR Labellers and printers

*Zero-Downtime Labelling courses will be run on customer’s site All courses require a 100% booking fee which will be refunded with 14 days notice of cancellation before the course date.

WHo iS iT For?

This training course will be tailored to the needs of:

• New customers and new employees who require basic training

• Line Leaders and Maintenance personnel who require performanceenhancing or problem solving skills.

courSE conTEnT

• Explanation of Safety Guards and Emergency Stop systems

• Installation of labels and print ribbons

• Explanation of the Labeller Control Panel

• Explanation of the Printing Station

• Creating various Print Formats

• Determining different Film types and properties

• Setting up Photo Electric Control (PEC) for Top Web alignment

• In-depth explanation of Electrical and Pneumatic circuit drawings


BEnEFiTS

• Understand the safe operation of a Labeller

• Able to create new programmes and store them in the system memory

• Broad understanding of all machine functions and key components

• Able to maintain and run the machine for optimum performance

• Reduced downtime through basic fault-finding techniques


OP/UP Labellers, MR293, offline labellers and Zero-Downtime*



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THErMoForMing and TraySEaling MacHinES

oBJEcTivE

The specific objectives of these courses is determined by you. Typically it isto develop an understanding of the principles of Multivac machinery inpractice, and to maintain maximum production efficiency.

courSE conTEnT

Courses are tailored to meet your specific requirements.

WHo SHould aTTEnd?

Production and Technical personnel who have the responsibility for day-to-day operation of Multivac machines.

WHaT iS rEQuirEd?

A dedicated machine must be available and a room for theory and practicaltraining. Training will be carried out by experienced Multivac Technicians.

Machines delegates duration Time Fee per day

A dedicated machine must be available and a meeting room with display screen

Onsite Training

6 1 day 9am-5pm £1200 + vat

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Advanced sealing, evacuationand gas flushing


WHo iS iT For?

Electrical and Mechanical engineers who have at least 2 years’ experienceof using Multivac equipment, or engineers who have recently attended theMultivac Multi-Skills training course.

courSE conTEnT

• Explanation of different Die types and their functions

• Full mechanical breakdown of the Sealing Die

• Working explanation of Gas Flushing


• Determining different film types and properties

• Review of Film and their implications on the sealing process

• Effective Preventative Maintenance required relating to the sealing station

• Fault-Finding sessions using defective components and materials


BEnEFiTS

• Working knowledge of the Sealing Die and its construction

• In-depth understanding of the Pneumatic and Vacuum systems and their schematic drawings

• Able to interrogate markings and faults developed as a result of materials used

• Understanding of the film sealing process and the implications of different materials

• Improve machine reliability and performance by improved maintenance

• Reduced down-time through competent fault finding

• Detailed understanding of machine settings and how they impact the sealing process


Covering all Models of Thermoforming Machines


Courses run on demand

8 2 days 9am-5pm £1200 + vat

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WHo iS iT For?


courSE conTEnT

• Explanation of different types of Multivac Transport Systems

• Full mechanical breakdown of the Transport System

• Working explanation of the Transport Chains; their relevant adjustmentsand set-up

• Determining different Advance related faults, their identification andresolution

• Maintenance of the Transport Systems

• Fault-Finding sessions, using defective components and materials

• Explanation and breakdown of the Electrical Systems relevant totransport


BEnEFiTS

• Working knowledge and construction/control of the Transport Systemsand their technical drawings

• Efficient fault-finding and better understanding of error codes

• Improved machine reliability and performance

• Reduced down-time through competent fault-finding

• Confidence in regulating and adjusting machine parameters


Covering all models of Thermoforming Machines



Advanced Transport Sytems

8 2 days 9am-5pm £1200 + vat

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Advanced film and forming


WHo iS iT For?


courSE conTEnT

• Explanation of different Forming Die types and their functions

• Full mechanical breakdown of the Forming Die

• Detailed mechanical review of how the die works and how it is made

• Working explanation of the Forming Plug (optional)


• Determining different Film types and properties, and their implication onpack forming

• Maintenance required specific to the Forming Die

• Fault-Finding sessions using defective components and materials


BEnEFiTS

• Working knowledge of the Forming Die and its construction

• In-depth understanding of the Pneumatic and Vacuum Systems and theirschematic drawings

• Understand poor pack forming; interrogate markings and faults withmaterials

• Improve machine reliability and performance through effectivePreventative Maintenance

• Reduced down-time through competent fault finding

• Detailed understanding of machine settings and how they impact theforming process


Covering all Models of Thermoforming Machines



8 2 days 9am-5pm £1200 + vat

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Multivac Workshop

At MULTIVAC UK we can provide a range of engineering services to ensure ‘total care’ of your machine. These services can increase efficiency and profitability and extend the life of your MULTIVAC machine.

EnginEEring SErvicES

• Overhaul of - Machines - Tooling - Cutters - Lifting Systems

• CNC Manufacture

• Cutter Regrinds

For any enquiries about any repair, overhaul, conversion or refurbishments simply:

Call: 01793 425800

Email: [email protected]

SErvicE conTracTS

A Multivac Service Contract is a bespoke programme of pre-planned maintenance, designed to ensure that your machine is kept in optimum condition.

For an annual fee (Which can be paid yearly, quarterly, monthly or bi-annually) we will service your Multivac machine on a regular basis, exact period structured to suit your needs, dependant on machine age, cycles and environment.

Our experience, with over 25 years of Service Contract knowledge, shows that incorporating a planned Maintenance programme for your Multivac machine, will save you money, reduce the risk of machine breakdowns and increase efficiency.

By choosing a Multivac Service Contract you save if the planned maintenance is Monday – Friday, as there are no overtime rates. Better still, for a fixed known price, you will save at least 20% on labour costs of maintaining your machine. Secondly machines under a Multivac Service contract receive a 5% on all spare parts used under the planned maintenance schedule.

To get a quotation or find out more about our service contracts simply:

Call: 01793 425800


• Service Exchange

• Repair Components

• Platten Refurbishment

• Die Lift Cart Repairs - Standard testing certification

• Site Consultations

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Spares Department

We understand the importance of your Multivac to your business which is why we offer you access to order spare parts 24/7.

WE arE opEn 5 dayS a WEEk:

Monday-Friday: 8.30am – 5.00pm

ouT oF HourS:

Monday-Friday: 5.30pm – 8.30pm

Weekends: 8.30am – 1.30pm

We offer a full range of delivery options, including same day.

your BEnEFiTS aT a glancE

cuSToMEr porTal

Multivac’s innovative customer portal offers you a bespoke solution for your business. You can order spares from your personal machine list and the easy repeat orders, with an added 2% discount amongst other fantastic offers.

The Web Shop is a quick and easy way of accessing drawings and manuals for all of your specific machines at your site.

To ordEr SparE parTS SiMply:

Call: 01793 425800


Alternatively, Visit our Web https://portal.multivac.com Shop to order online direct

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local TaXiS

V Cars 01793 701701Radio Taxis 01793 536666

Please find below details of accommodation in the Swindon area. This list does not represent our recommendations, but merely offers a variety ofprice ranges available locally.

Early booking is advised

Please note that if hotels are fully booked and receive less than 24 hoursnotice of cancellation, they may reserve the right to charge the full room rate.

please contact hotels direct to make a reservation

Most of these hotels now work on dynamic pricing models so these rateswill change depending on when you book and how popular the days are.Please check direct with the hotel or their website.

Accommodation

The Wiltshire 6.4 miles £89.00 Vastern Wharf, Royal Wootten 01793 849999 Double room Bassett, Swindon, SN4 7PB www.the-wiltshire.co.uk

Hilton Hotel Swindon 2.4 miles Great Western Way, Swindon, 01793 881777 Double room Wiltshire SN5 8UZ

www.hilton.com/Swindon

£95.00

Holiday Inn Express 2.4 miles Frankland Rd, Swindon 0871 902 1631 Double room SN5 8UD www.hiexpress.com/Swindon

£121.00

Double room

Premier Inn 2.4 miles Great Western Way, Swindon, 0871 527 9068 Wiltshire SN5 8UY

www.premierinn.com

£120.00

Blunsdon House Hotel 6 miles The Ridge, Blunsdon, Swindon 01793 721701 Double room SN26 7AS www.blunsdonhouse.co.uk

£109.00

Cricklade House Hotel 7.5 miles Common Hill, Cricklade, 01793 750751 Swindon, Wiltshire SN6 6HA www.crickladehotel.co.uk

Double room£75.00

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Approx miles Approx cost Address & Hotel from Multivac per night

el NumberWebsite T

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Cricklade House

Double Tree - Hilton Hotel

Holiday Inn Swindon West

Village Hotel Club

Campanile Hotel

De VereHotel

Swindon Station

Holiday Inn Express

The WiltshireRoyal Wootton Bassett

Blunsdon House HotelMultivac uk

Multivac HouseRivermead DriveRivermeadSwindonWiltshireSN5 7UY

T +44 (0)1793 425800F +44 (0)1793 616219www.multivac.co.uk

How to find us

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Multivac UK Ltd, is part of a global packaging machinery manufacturing group with headquarters in Wolfertschwenden, Germany. Multivac is one of the world’s leading manufacturers of machines for packaging food, sterile medical products and various industrial articles. The corporate motto “Better packaging“ reflects the company’s mission to supply every customer the best possible packaging solution: Multivac tailors the machines systematically to meet the individual production and product requirements of each customer. The extensive product range consists of thermoforming machines, traysealers, vacuum chamber machines, chamber belt machines, labellers, quality control systems and automation solutions as well as processing equipment and turnkey lines.

Multivac UK was founded in 1985 and has recently refurbished its building based in Swindon to support the businesses growth and to promote the full product range with fantastic in house events. The transformed facilities bring something unique to the industry with its purpose-built NPD area designed to cut product development time and enable innovative packaging solutions.

our extensive packaging line product range includes:

• Traysealing machines• Thermoforming machines• Vacuum packing chamber &

belt fed machines• Checkweighers• Metal detectors• X-Ray machines

Successful together

When required, we seamlessly integrate diverse modules made by different manufacturers into our own packaging solutions. We rely on a network of qualified manufacturers to do so. The high quality standards that our products and processes are based on also apply for our partner companies. This allows us to guarantee the high quality, profitability and efficiency of our packaging solutions.

An extensive range of suitable consumables, sourced from qualified manufacturers, also forms a part of our product range.

Our extensive processing range includes:

• Risco Depositors, Fillers, Formers, Dividers, Extruders, Mixers, Mincers & Grinders

• Schroter ovens & smokers

• Laska cutters, emulsifiers, mixers & bowl choppers

• Labelling machines • Leak testers• End of line equipment• Conveyors and Convergers• Vision Systems• Pick and Place Robotic Systems• Packaging Films & Pouches

About Multivac UK

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Notes

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Notes

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Multivac UK Multivac House Rivermead Drive RivermeadSwindon SN5 7UY UK

T: +44 (0)1793 425800 F: +44 (0)1793 616219

E: [email protected] W: www.multivac.co.uk

multivac training & service · multivac training & service ... • an explanation and...

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