musa a. kelya. final report
TRANSCRIPT
i
A RESEARCH REPORT
ON
‘’STORES ACTIVITIES; RECEIVING AND ISSUING PROCESSES
IN ENSURING VALUE FOR MONEY IN THE
ORGANISATION’’
A CASE OF TANZANIA NATIONAL ROADS AGENCY (TANROAD)
KILIMANJARO
BY
MUSA A. KELYA
BBA-PLM III 2010/2011
A RESEARCH REPORT TO BE SUBMTTED TO THE FACULTY OF
COMMERCE AS PARTIAL FULFILMENT FOR THE
REQUIREMENT OF BARCHELOR OF BUSINESS
ADMINISTRATION IN PROCUREMENT AND LOGISTICS
MANAGEMENT OF MZUMBE UNIVERSITY,TANZANIA
JUNE 2011
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Table of Contents
LIST OF TABLES ........................................................................................................................................ v
COPYRIGHT ............................................................................................................................................... vi
DEDICATION ............................................................................................................................................ vii
DECLARATION ....................................................................................................................................... viii
ACKNOWLEDGEMENT ........................................................................................................................... xi
ABSTRACT ................................................................................................................................................ xii
CHAPTER ONE ........................................................................................................................................... 1
INTRODUCTION AND BACKGROUND OF THE STUDY .................................................................... 1
1.0 Introduction .................................................................................................................................... 1
1.1 Background of the Organization .................................................................................................. 1
1.2 Background of the study ............................................................................................................... 1
1.3 Statement of the problem .............................................................................................................. 2
1.4 Objectives of the study ................................................................................................................... 3
1.4.1 General objective ........................................................................................................................... 3
1.4.2 Specific objectives .......................................................................................................................... 3
1.5 Research Questions ........................................................................................................................ 4
1.6 Significance of the study ................................................................................................................ 4
1.6.1 To the researcher ........................................................................................................................... 4
1.6.2 To the organization ........................................................................................................................ 4
1.6.3 To the public ................................................................................................................................... 4
1.6.4 To Mzumbe University .................................................................................................................. 4
1.7 Limitation of the study .................................................................................................................. 5
1.8 Scope and delimitation of the study ............................................................................................. 5
CHAPTER TWO .......................................................................................................................................... 6
REVIEW OF THE RELATED LITERATURE ........................................................................................... 6
2.0 Introduction .................................................................................................................................... 6
2.1 Definition of Store .......................................................................................................................... 6
2.2 Inspection ........................................................................................................................................ 6
2.3 Picking ............................................................................................................................................. 8
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2.4 Definition of Receiving .................................................................................................................. 9
2.4.1 Receiving Process ......................................................................................................................... 10
2.4.2 Problems due to poor receiving .................................................................................................. 11
2.4.3 Types of receipt ............................................................................................................................ 12
2.4.4 Documents involved in receiving ................................................................................................ 13
2.5 Issuing ........................................................................................................................................... 14
2.6 Records involved in Issuing ......................................................................................................... 15
2.7 Problems that may arise due to improper issuing process ....................................................... 15
2.8 Empirical literature review ......................................................................................................... 15
CHAPTER THREE .................................................................................................................................... 18
RESEARCH METHODOLOGY ................................................................................................................ 18
3.0 Introduction .................................................................................................................................. 18
3.1 Study Area. ................................................................................................................................... 18
3.2 Research Design. .......................................................................................................................... 18
3.3 Sampling Techniques. .................................................................................................................. 18
3.3.1 Sampling Unit. .............................................................................................................................. 18
3.3.2 Sample size .................................................................................................................................... 18
3.3.3 Sampling Method ......................................................................................................................... 19
3.4 Data Collection ............................................................................................................................. 19
3.5 Types of Data ................................................................................................................................ 19
3.6 Data Collection techniques. ......................................................................................................... 20
3.6.1 Interview; ...................................................................................................................................... 20
3.6.2 Observation; ................................................................................................................................. 20
3.6.3 Questionnaires; ............................................................................................................................. 21
3.6.4 Documentation. ............................................................................................................................ 21
CHAPTER FOUR ....................................................................................................................................... 22
PRESENTATION OF FINDINGS ............................................................................................................. 22
4.0 Introduction .................................................................................................................................. 22
4.1 Finding from Observation ........................................................................................................... 22
4.2 Receiving procedures from the supplier to the organization. .................................................. 24
4.2.1 Documents Involved In Receiving Process ................................................................................ 25
4.3 Issuing Procedures ....................................................................................................................... 26
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4.4 Challenges facing Tanroads during receiving and issuing process ......................................... 26
4.5 Weaknesses To Some Stores Activities....................................................................................... 27
CHAPTER FIVE ........................................................................................................................................ 31
CONCLUSSION AND RECOMMENDATION ........................................................................................ 31
5.0 Introduction .................................................................................................................................. 31
5.1 Conclusion .................................................................................................................................... 31
5.1.1 Receiving and Issuing procedures ............................................................................................. 31
5.1.2 Documents involved in receiving and issuing procedures ........................................................ 32
5.1.3 Strength and weaknesses of stores activities. ............................................................................. 33
5.2 Recommendations ........................................................................................................................ 35
References ................................................................................................................................................... 37
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COPYRIGHT
©KELYA, MUSA A.2010-2011{MZUMBE UNIVERSITY}
All right reserved. No part of this report may be reproduced or transmitted in any form or by any
means, electronic and mechanical including photocopying, recording or any information storage
and retrieval system except for academic purposes without prior permission in writing from the
researcher or the university
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DEDICATION
This report is dedicated to my lovely family of the following members ;My father Ali Kelya,
My mother Secilia Lema, My aunt Mariam Mushi, My father‟s Yusuf Kelya ,My sincere
brothers Athuman Hassan, Ibrahim Kelya and all other members of my family since it hard for
all to appear without forgetting My fellow students Jakonyango Geofrey, John Moshiro, Ali
Kijembe, Mohamed Suleiman and all other members of BBA-PLM III 2010-2011 for their
sincerely support and assistance during studying and pursuing of my bachelor degree and
preparation of this report. THANKS TO YOU ALL
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DECLARATION
I, KELYA MUSA A, declare that this research report is my own work and that it has not been
copied or presented to any higher learning institution within or overseas for the award of
Bachelor Degree or equivalent professional qualification
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Name of student,
……………………………………………………………
Signature:
…………………………………………………………..
Date: ………………………………………………….
Name of major supervisor
……………………………………………………………
Signature
…………………………………………………………..
Date
……………………………………………………………
Name of external supervisor
……………………………………………………………..
Signature
……………………………………………………………
Date
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LIST OF ABBREVIATION
BBA-PLM Bachelor of Business Administration in Procurement and
Logistics Management
DN Delivery Note
GRN Goods Received Note
LPO Local Purchasing order
MU Mzumbe University
PMU Procurement Management Unity
PPA Public Procurement Act
PPRA Public Procurement Regulatory Authority
SKU Stock Keeping Unit
SRN Stores Requisitions Notes
SV Stock Verifier
WB Weigh Bridge
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ACKNOWLEDGEMENT
I admit that it was not an easy task to undertake this report without the help, view, and ideas
from the committed people, who sacrificed their valuable time and participate fully during the
preparation of my report.
First of all, I thank GOD for giving me good health and for guiding me throughout the entire
field work duration and above all for making it possible for me to accomplish this proposal.
My special appreciation should go to Mr. Njovu for his tireless support whenever I faced
problem during the preparation of this report I had sought for his professional suggestions,
critics and comments on my paper. However, any errors and deficiencies remain entirely my
responsibility. , blessings are upon him
Further my sincere gratitude should go to Tanzania National Roads Agency, Moshi for granting
me the chance to carrying out my research in their organization.
Not only that but also am indebted to my family Ali kelya and Secilia Lema and my family as
whole for their entire support in my life up to the time am preparing this documents. And all
members of my family, I love them
I can‟t complete this proposal without granting special appreciation to my fellow PLM III
student, it‟s hard to mention all but in few my mate Jakonyango, John, Mohamed, and all others,
am regretting for those who would not appear in this document but we are together my brothers
and sisters
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ABSTRACT
The purpose of this research would be to make an overview of the stores activities on giving the
main consideration on receiving and issuing procedures in ensuring the value for money in the
organization and how it can contribute to the organization to attain its objectives at a lowest
minimum cost at the same time to provide higher customer service rate to the customers in
TANROADS Kilimanjaro as well in other public organization and private sector
The following were the specific objectives of the research, to identify different processes which
are used in receiving and issuing of items, to show different documents which are used in the
receiving and issuing of goods, to assess strength and weaknesses of stores activity mainly on
consideration of receiving and issuing process
This paper has been organized in five chapters of which; the first chapter contains the
background information. Chapter two deals with literature review, chapter three consist of
research methodology, chapter four deals with research findings and data analysis, and lastly is
chapter five deals with conclusion and recommendations.
The stores activities receiving and issuing procedures at TANROADS Kilimanjaro aims at
providing the maximum customer service to his customers at a lowest minimum cost.
And Data was collected through interview, questionnaires, and observation on the side of
primary data collection. Secondary data was also used; the researcher has used documentation
and literatures as the source of secondary data.
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CHAPTER ONE
INTRODUCTION AND BACKGROUND OF THE STUDY
1.0 Introduction
This chapter in brief gives an overview of the research study, covering the background, the
statement of the problem, the research objectives the significance of the study, the limitations
and delimitation of the study
1.1 Background of the Organization
The Tanzania National Roads Agency (TANROADS) is an Executive Agency under the
Ministry of Infrastructure Development, established under section 3(1) of the Executive
Agencies Act (Cap 245) and came into operation in July, 2000.
The agency is responsible for the maintenance and development of the trunk and regional road
network in Tanzania Mainland, to facilitate the implementation of the responsibilities; the offices
of the agency have been region wise distributed throughout the country. Regional Managers are
the Accounting Officers responsible in regional offices, while Chief Executive is the head of the
entire agency (TANROADS) whose office resides at TANROADS headquarters; Zain house,
Dar es Salaam. The office of the Regional Manager TANROADS Kilimanjaro located in the
complex of the ministry of infrastructure Kilimanjaro along Oldmoshi road and Uhuru road.
Classified Road Network
The total classified road network in Tanzania Mainland is estimated to be 86,472 km based on
the Road Act 2007. The Ministry of Infrastructure Development through TANROADS is
managing the National road network of about 29,847km comprising 10,601km of Trunk and
19,246km of Regional roads. The remaining network of about 56,625 km of Urban, District and
Feeder Roads is under the responsibility of the Prime Minister‟s Office Regional Administration
and Local Government (PMO-RALG).
1.2 Background of the study
This idea of receiving and issuing is to ensure that, all incoming goods and materials are well
managed. Receiving and inspection are important flow control activities in materials and goods
management chain (Dobler 1995)
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Stores operations are clerical because receiving, inspection and issuing when operated by non
professional result into delayed procurement, stock, obsolescence, poor procurement planning
and issuing plays a great rule to the purchasing control of documents. Most problems in stores
operations should come to light during receiving handling and issuing of items (Menon, 1991)
Jessop (1998), goods may be received from outside suppliers, from production departments or
from stores within the organization. This statement indicates that, receiving could be internal,
and before goods are accepted into warehouse/stores should be inspected.
Morrison and Jessop (1994) indicate that; goods may be received in the storehouse from outside
suppliers, production shop or other storehouses within the organization, and must be properly
looked after when they arrive. They added that the extent of physical examination, weighing and
counting of goods received should be arranged in the most economical way to avoid unnecessary
delay of expense
Dobler, Burt and Lee pointed out that, poor receiving and issuing process need to be supervised
by a person who is reasonably familiar with physical characteristics of the material
l and who is capable of exercising sound judgment in situation where a choice of alternative must
be made
For the stores activity to work effectively and effectively staff must be trained on to set
procedures of receiving and issuing of materials by checking on the quality and quantity
information .The receiver should have documents brought with the materials. The function of the
receiving is of a wide and varying in scope performed by the personnel to control quality and
quantity of materials.
1.3 Statement of the problem
Many organizations have stores functions in their operations. The objectives of the stores
operations is to provide services at the minimum cost with the higher customers service level
and these activities may include the following such as to provide the organization with right
goods and services from the right supplier, at the right quality, at the right price, at the right
place and with the right authority (C.P Tesha, 1991).
3
Morrison (1990) defines receiving as "the process of accepting goods or materials from outside
suppliers, production, shop or from other storehouses within the same organization. It is the
process of accepting from all sources, all materials and parts which are used in the organization
by considering quality, quantity, and the price of the materials".
Poor receiving and issuing within the organization can lead to problems in all departments within
the organization. The problems which can be created due to poor receiving and issuing are as
follows;
Receiving of unwanted materials,
Receiving of less quantities,
Double issuing of materials to various departments
Receiving of low quality goods ·
But all these problems may arise due to Poor Corporation among the user department in making
specification, also inspection team and stores personnel due to their negligence may cause this
problem to arise.
Due to the prevalence of these problems in mostly of the organisation on Tanzania the
researcher has decided to make a research on stores activities mainly based on receiving and
issuing procedures and come up with the resolution to solve the above problems and enhance the
value for money in the stores activities.
1.4 Objectives of the study
This is what intended to be done by the researcher throughout his work, and it is dividing into
general and specific objectives as I show below
1.4.1 General objective
The general objective of the study was to assess stores activities; receiving and issuing processes
in ensuring value for money in the organization
1.4.2 Specific objectives
The following were the specific objectives of the research;
. To identify different stores activity
· To identify different processes which are used in receiving and issuing of items.
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· To identify different documents which are used in the receiving and issuing of goods
· To assess strength and weaknesses of stores activity, mainly on consideration of receiving and
issuing process
1.5 Research Questions
What are the stores activities?
What are the processes involved in receiving and issuing?
What are the documents involved in receiving and issuing of items in the stores ?
What are the strength and weaknesses of receiving and issuing processes?
1.6 Significance of the study
The research is important to the researcher, to the organization, to the public and to Mzumbe
University at large as follows:
1.6.1 To the researcher
This study helped the researcher to integrate theories learnt with practical knowledge.
This research report will also helped the researcher to prepare a research report, that would
enable him fulfill the requirements for Bachelor degree in Business Administration (Procurement
and Logistics Management) of Mzumbe University.
1.6.2 To the organization
To the organization of research will help to show the weaknesses and strength experienced in
stores activities and provide measures that could help to improve the performance of the
organization in the stores activities. And this will contribute a lot to the improvement of the
efficiency in stores operation.
1.6.3 To the public
The findings of the research could be used by the members of the society, by make it available to
all members of the e society, Example by place it to regional libraries
1.6.4 To Mzumbe University
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The research report prepared by the researcher may also be used as a reference to researchers and
other professionals who would like to probe or research on the same field or topic.
1.7 Limitation of the study
The study had facing the following limitations:
Lack of enough and relevant data which affect the study.
Time was also being another problem as the time given was very limited for the
researcher to have acquired all necessary and accurate information needed.
Privacy of the organization; some important information‟s was not disclosed to the
researcher due to privacy, security, and policy of the organization.
1.8 Scope and delimitation of the study
Due to limited amount of time and insufficient funds the research has only be conducted to the
TANROADS and focuses on the stores activity; receiving and issuing process in ensuring the
value for money in the organization.
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CHAPTER TWO
REVIEW OF THE RELATED LITERATURE
2.0 Introduction
This work is consisting of the work done by other researchers and authors concerning the
research study. It includes stores activities such as receiving, issuing, and dispatch of items.
2.1 Definition of Store
Generally a Store/warehouse is a central building for the purpose of storing raw materials,
received, and/or for the storage of manufactured goods or imported goods, that the main
objectives is to ensure a balanced flow of materials needed to keep the organization running, And
the following are some of the stores activities, unpublished documents.
2.2 Inspection
Inspection is the art of comparing materials, product, or performance with specification provided
or with the established standards of comparison .And there could be no intelligent inspection
without definite specifications or standards. And in accordance with The public procurement
(goods, works, non-consultant services and disposal of public assets by tender) regulations,
2005
Section 126 and 127 provided the significance and procedures of inspections as shown below
Section 126. (1) Goods delivered shall be inspected, sampled and tested by the receiving
ministry, department, region or parastatal body and they shall not be accepted unless they
comply with the stipulations of the contract. Contracts shall contain a clause that the supplier
shall be responsible for all costs and expenses incurred due to a justified rejection of his goods
on the ground that they do not comply with the stipulations of the contract.
Procedure for Inspection of Goods
Section 127. The Accounting Officer shall appoint a goods inspection and acceptance committee
which shall act as follows:
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(a) Inspect the goods at the office of the procuring entity or, user, or at the site specified in the
contract and any inspection at any other site, in writing, must be with a prior consent of the
procuring entity;
(b) Inspect and count the goods in order to ascertain whether they are correct and complete in
accordance with the agreement. In case of a technical or scientific test or experiment, an expert
or qualified person in respect of the goods may be invited for consultation or the goods may be
sent to a qualified person;
(c) When the goods have been found correct and complete, they shall be accepted, and the
supplier shall be regarded as having effected delivery on the day the goods were brought to the
place of delivery. After the acceptance, the goods will be handed over to the responsible officer
who shall be appointed by the procuring entity. At least two signed acceptance certificates shall
be issued one copy for the supplier and the other for the responsible officer to enable the
processing of payment, and to make a report to the procuring entity;
(d) In cases where the supplier delivers the correct goods but deficient in number, or free from
deficiency in number but not altogether correct, if the contract does not provide otherwise, only
the correct ones shall be inspected and accepted in accordance with sub-paragraph (c), and this
must be promptly reported to the procuring entity who in turn shall notify the supplier within
three (3) working days from the date of the finding thereof provided that this shall not deprive
the procuring entity of the right to impose a fine on the supplier for the incomplete and incorrect
delivery;
(e) Inspection and acceptance of the goods which come in a set or unit, any missing component
part of which would render the use thereof incomplete, in which case the supplier shall be
deemed not to have delivered the goods shall be promptly reported to the procuring entity who in
turn shall notify the supplier within three working days from the date of the finding thereof,
(f) If any member of the goods inspection and acceptance committee refuses to accept delivery
by making a dissenting opinion, the committee shall submit it to the head of the procuring entity
for consideration and decision.
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g) If the head of the procuring entity agrees with acceptance of delivery, the committee shall
proceed in accordance with subparagraphs (c) and (d);
(h) The inspection and acceptance of the goods shall be completed within the time specified in
the contract
The picking process involves both a means for selecting the items to be picked and a procedure
for effecting the actual transaction of the picked items from stores, and will include the
following criteria:
2.3 Picking
The picking process involves both a means for selecting the items to be picked and a procedure
for effecting the actual transaction of the picked items from stores, and will include the
following criteria:
Ending pick date It is assumed that all open sales orders or work orders are available for
picking. This entry is compared against the “scheduled” ship or start dates of the orders being
picked.
• Shipping warehouse, each pick list is confined to a specific warehouse.
• Report Selection Criteria A user can select one or more of the following options to be
included in the pick list within the specified dates:
All or specific sales orders
All or specific freight codes
All or specific sales order class codes
All or specific customer classes
All or specific ship customers
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Inventory
The word 'inventory' can refer to both the total amount of goods and the act of counting them.
Many companies take an inventory of their supplies on a regular basis in order to avoid running
out of popular items. Others take an inventory to insure the number of items ordered matches
the actual number of items counted physically. Shortages or overages after an inventory can
indicate a problem with theft (called 'shrinkage' in retail circles) or inaccurate accounting
practices.
Restaurants and other retail businesses which take frequent inventories may use a 'par' system
based on the results. The inventory itself may reveal 10 apples, 12 oranges and 8 bananas on the
produce shelf, for example. The preferred number of each item is listed on a 'par sheet', a master
list of all the items in the restaurant. If the par sheet calls for 20 apples, 15 oranges and 10
bananas, then the manager knows to place an order for 10 apples, 3 oranges and 2 bananas to
reach the par number. This same principle holds true for any other organization business with a
number of different product in supply
2.4 Definition of Receiving
According to Tesha (1991), receiving is the process of accepting delivered goods by the
organization after they have been found suitable and for the purpose intended by the organization
during inspection stage
Receiving of goods and materials is one of the most important duties and responsibilities of any
warehouse, and goods may be received from three main points such as
Outside suppliers and customers
production department
Other warehouse of the same organization.
Tesha (ibid) continues to clarify that, after the materials received have met the necessary
condition of the organization requirement as examined during the inspection stage, the delivered
goods and or materials have to be accepted and stored for the future use.
10
2.4.1 Receiving Process
Dobler, Burt and Lee (op cit) explained the following procedures during the receipt of
materials;
a) Unloading and checking of the shipment, The number of containers unloaded from the
carrier's vehicles should be checked against the carrier's manifest (freight bill) to make certain
that the full consignment has been delivered. All containers should also be inspected for any
damage by the carrier's representative and noted on the receipt which the receiving clerk
signs.
b) Unpacking and inspecting the materials A receiving clerk is held responsible for three
verifications. First he/she should check the materials against the seller's packing slip and
against a copy of the firm's purchase order, to verify that the correct items have been shipped.
Secondly, the quality of the shipment is verified in the same manner; and finally the clerk
inspects the general condition of the Materials to determine if there is any external damage
that has occurred during the shipment.
c) Completion of the receiving report In most companies, a document known as a 'receiving
report' is prepared as a byproduct of the purchase order. Upon completion of this inspection
the receiving clerk completes this report, checking off what he/she has received, by indicating
which items if any of the order remains open.
Generally, four groups require notification that materials have been received. The requisition
(the inventory control section in the case of stock materials), the procurement department, the
accounting department and the inspection department. All these are responsible in case of any
technical inspection required.
d) Delivery of the materials In the case of non-stock materials, the receiving department is
usually responsible for delivering them for requisitioning or leasing them to an internal
delivery service that transports them. In the case of inventory materials, the practice varies. In
some firms, the receiving is responsible for internal deliveries, where in others this function is
performed by an internal transportation service. In still others, store clerks are responsible for
packing up their own materials. The delivery system depends upon relative location of the
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receiving and the stores areas. Upon delivery of the materials, the recipient customarily signs
the receiving report, relieving the receiving clerk for any further responsibility of the
materials.
Morrison A argues that, apart from the procedures associated with receipts of goods and their
placement in store to check for quality, a great deal of attention is being paid to qualify in
industry today, and there seems to have been a realization that, getting the right product is a
paramount concern for any organization operating in a competitive environment.
2.4.2 Problems due to poor receiving
According to Tesha If procedure for receiving goods and materials are inefficient and ineffective
three problems may arise, these are
Delay
Delay may lengthen internal lead-time and also arise the re order level and thus inflate
stockholding. Delay may also result in a loss result in a loss of validity for any claims on the
suppliers if stipulated days for notifying of damages and respective claims are exceeded. Delays
can also cause holds ups in production .To avoids delays therefore it necessary that
Sense of urgency in staff is cultivated thus also improving job satisfaction
Liaison of receiving staff and progress staff is ensured
Procedures should be streamlined and simplified
Suitable measuring and counting equipment should be provided prompt movement of
materials to their destination
Loss
Loss misdirection and failure to ensure prompt movement of materials to their destination can
arise from various causes such as lack of means of identification of goods or of indication of
destination or lack of receiving disciplines e.g. staff of various department may help themselves
from goods received or the area may be congested and untidy due to lack of allocation of space.
It is therefore important to
Ensure that suppliers quote order on all documents
12
Provide own labels with orders
Ensure adequate intake area is provided
Restrict access to intake area to authorized staffs
Plan and provide for intake and storage when the orders are first placed
Clerical cost
Clerical cost may be excessive and flow poor, therefore
Form design should be improved
Lighting and writing facilities must be improved
Staff should be given at least some clerical training should be improved
2.4.3 Types of receipt
Goods and materials from outside suppliers
These always comprise the highest proportion of intakes; They should pass into store as quickly
as possible. Any delays in clearing them may add to the overall lead time and thus raise stock
levels, besides congesting the intake area incurring further delay and possibly loss.
Transfers
These may come from other warehouses or stockyard within the same parameters or outside
from or branches or main stores. Such internal transaction may involve special paperwork. This
is documented by a transfer note prepared by issuing storekeeper, normally in four copies to
receiving storekeeper (first two copies), store accounts section (third), and retain fourth copy. A
damage or shortages report is prepared in a normal way
Generally, supplies received by the store will be found to fall into one of the three main
categories
Items held in stock and debited to a stock account. Issued only against requisition for specific
jobs and charged out directly against specific jobs
Items not going into stores but either issued direct to job or to a functional division against whom
they are charged to the user.
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2.4.4 Documents involved in receiving
Documents are necessary in the whole materials management cycle from provisioning, ordering,
receiving, inspection, issue and dispatch, and control of stock in warehouses
Supplier’s Advice Note,
This is usually prepared and sent by the suppliers to the buyer in advance, informing the latter
when he should expect to receive the goods and what goods and quantities to expect. The store
manager can then arrange in advance the storage facilities required.
Delivery Note,
This is prepared and sent by the suppliers when he delivers the goods to the warehouse. It shows
what actually has been delivered by the supplies.
Carrier’s Consignment Note,
It sometimes happens that a supplier fails to transport goods himself to the buyer. He may then
negotiate with another transporting organization to transport the same .E.g. Tanzania Railway
Corporation, Abood Bus Services, Alatan International Moshi. In such a case the transporting
organization prepare Carriers Consignment Note which informing the buyer of the incoming
goods
Supplier’s Parking Notes,
This is prepared by the suppliers with a view of giving much more details about the contents and
how the goods are packed.
Goods Received Note,
When receiving goods, it is important for the receiving officer to compare first the above four
documents with the copy of purchase order, before physically verifying the goods actually
delivered. After this it is important that materials received are recorded not only to relieve the
consignor of the responsibility but also to make the receiver become accountable for the goods n.
Furthermore receipt of such goods in most cases entails financial commitment on the party of the
14
organization store receiving them .As such their receipt should be properly evidenced so that the
company does not pay for the goods not received.
The main record when receiving goods is goods received note which evidenced receipt of goods
and contains information as shown below.
Damages/Shortages
Where a store keeper receives goods which are damaged or where he receives less quantities
than those shown in various documents such as delivery notes, he prepares Damages or Shortage
Note, and indicate goods found damaged and or those short-landed, so that the buyer and the
supplier take appropriate steps
Rejection Report
Where goods received do not conform to the specification of the order, a Rejection report may
be prepared.
2.5 Issuing
An Issue Process is a set of procedures that help you manage issues as they occur. And actually
it originates from authorized person such as head of department to his member on his/her
department to the area of destination here refers as stores, According to Lines of authority in
issuing are very important to consider once a manager or head of department wants to authorize
something to be issued from store. And a store keeper is needed needs to be very carefully on
observing the signs of signatories.
According to Mhina 2009 in his study An assessment of effectiveness of receiving and issuing
procedures in ensuring satisfactory services in public organization, comment that „‟ The
service given by the stores department to other departments becomes effective at the point where
the storekeeper makes issues of goods, and users will naturally judge the efficiency of the
organization stores by the standard of services provided to them.‟‟
And in making sure that issuing is going in a straight line there are some document involved on it
as I give some little description below
15
2.6 Records involved in Issuing
Stores Issue Note
When the materials has been requisitioned for by a requisition note which has been authorized by
a responsible personnel ,the store keeper will now record issue note to evidence that materials
has been issued. In most cases the mentioned requisition note is combined with issue note so that
the documents is called Requisition and issue note. It has two column of quantity required and
issued .The requisitioned will enter the first column with quantity required and the storekeeper
enters the actual quantity issued in the quantity issued column
Materials Transfer Note,
When materials are transferred from one branch to another or from a central store to a sub store,
internal documents called Materials Transfer Note is prepared by the issuing storekeeper and
sends copies to the receiving storekeeper and accounts section
Materials Return Note,
When materials are to be returned to the main store from a sub store or from operating units and
work centers Material Return Note is prepared by the person returning the goods. He indicates
the quantity returned and the reason for the returning the good
2.7 Problems that may arise due to improper issuing process
Loss to the organization, It is experienced that many people have the tendency of pilfering in
loosed system, so such employee may use such a loophole to do such an evil event to the
organization, so in doing issuing a good system should be designed tom prevent such issues
2.8 Empirical literature review
In this section the researcher tried to look on the report done by other researcher concerned and
related with the topic under the study
The warehouse had a receiving procedure in place and members in the receiving department
understood it and complied with it. The receiving procedure was found to be relevant to the
physical execution of the receiving process. A shortcoming observed by the researcher in the
16
receiving procedure was that it did not cover the aspect of inspection of items of a technical
nature by a technical inspector in terms of quality and conformance to standards on receipt .A
case from South Africa Daferco Steel Processing (Diergaardt 2007)
The warehouse had a receiving procedure in place and members of the receiving department
understood it and complied with it. The receiving procedure was found to be relevant to the
physical execution of the receiving process. The procedure was found to be adequate in covering
all the operational aspects of the receiving process. South African Port Operation (Diergaardt
2007)
The issuing department had an issuing procedure in place and warehouse personnel understood it
very well. The issuing procedure was relevant to the physical execution of the issuing process
and the procedure was found to cover all the operational aspects of the issuing process, Namakwa
Sands Ltd. (Diergaardt 2007)
A common practice for warehouse operations is to print batches of labels for incoming goods at a
central IT office after receiving an advance ship notice (ASN) from a supplier. The labels are
stored in the office and retrieved by a receiving worker when the shipment arrives. This process
requires receiving dock staff to undergo time-consuming round trips between the dock and the
office, and creates the possibility of incorrect label attachment to the shipment. Mobile label
printers enable productivity gains and accuracy improvements by eliminating this manual, round-
trip process. For example, workers can use forklift-mounted mobile printers to apply bar code or
RFID labels on incoming materials immediately as they are unloaded from the receiving dock.
This procedure ensures items are prepared for scanning and other automated processing systems
within the facility. Labeling items at the receiving area also ensures that incoming materials
receive labels so that check-in, put away, conveyor, and other automated applications provide
maximum benefits. Because mobile printers can work in a variety of environments, large freight
warehouses can receive and label large, bulky items and cargo containers in the receiving yard,
port dock, or other outdoor locations. As a result, warehouse operations benefit from fewer trips
between cargo and stations—saving time and operational costs and ensure value for money
stores activities (Zebra technology White Paper 2000 South Africa)
Also on the study of Johannes Godfree Diergaardt at the Cape Peninsula University of
Technology has tried to show some problem that may arise due to poor inventory control:
“An increase in the number of stock-outs” over a period of time.
17
“Lack of storage space” due to overstocked situations.
An “excessive increase in inventory carrying cost compared with previous or
budgeted figures”.
An “increase in obsolete inventory” and not dealing with the problem.
A warehouse which operates without proper policies and procedures in place does not have
proper control of its operations, And any failure of a warehouse to control on its activities is the
failure of the organization to archive its goals to attain value for money procurement due to big
amount money spent on procurement of item. So warehouse should be carefully managed to
archive the organization‟s goals
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CHAPTER THREE
RESEARCH METHODOLOGY
3.0 Introduction
This part of the research gives details on how research wall be conducted. It has included the
study area, research design, data collection methods, sampling, data analysis, techniques and the
challenges/problems of the study.
3.1 Study Area.
The candidate took TANROADS as the case study area where research was conducted on the
due course of the procedures applied in the stocktaking process. The aim was to assess the
effectiveness of the procedures applied when conducting the exercise and to suggest some
solution to the problem. The responses from the staff forms primary data while written materials
forms secondary data. TANROADS is a government organization in which it‟s headquarter is at
Dar-es-salaam and its branches are distributed allover Tanzania but the researcher conducted his
research in Moshi Kilimanjaro regional office. The researcher chooses this area of Kilimanjaro
due to limited time and financial constrains.
3.2 Research Design.
The research design in this study is the case study design, because the findings were not
generalized to other organization of the same kind.
3.3 Sampling Techniques.
The researcher will use both quantitative and qualitative research approach as he intended to deal
with figure and explanation on the process and activities of stores; receiving and issuing process
within the organization.
3.3.1 Sampling Unit.
In this study the sampling unit had consist of stuff who were responsible within the stores
department, stocktaking team and the purchasing section particularly those concerned with stores
activities.
3.3.2 Sample size
These refer to the number of participants in the study area.
19
The sample size in this study depended much on the number of stuffs who were working at store
department, purchasing department, stocktaking team and accounts section. The sample size do
not exceed ten (20) stuff in total of this organization. The table below shows how the candidate
has selects the sample size to work with.
Table 3.1 Sampling Distribution
S/No Section. Population. Sample size.
01 Stocktaking team O8 05
02 Stores 06 04
03 Purchasing Unit. 05 04
04 Accounts section 09 04
TOTAL 28 17
3.3.3 Sampling Method
Simple random sampling technique, this is the method in which each item within the population
had an equal chance of being selected in a sample frame. Under this technique the population
was divided into strata, within each stratum, each element had an equal chance of being chosen.
The researcher divided the population into three strata which were stocktaking team, stores and
procurement unit whereby all the members of the three departments had an equal chance of
being selected.
3.4 Data Collection
Data will be collected from primary and secondary sources.
3.5 Types of Data
Two types of data have been collected.
a) Primary data
20
These are data which have been collected from the study area. The candidate has obtained these
data through observation or interview or questionnaires from the people within organization.
b) Secondary data
These are data which the candidate has obtained through different organization document, by
internet surfing or by studying other information facilities within an organization.
3.6 Data Collection techniques.
In this study different techniques have been used by the candidate to obtain the needed
information.
Primary data
Techniques used include the following.
3.6.1 Interview;
This is the verbal interaction between the candidate and the respondent; it is designated to seek
information, views and opinions from the respondents. The candidate interviews the selected
staff in order to get primary data. It will help the candidate to get information on the procedures
applied in conducting the stores activities: receiving and issuing process, different ways of
receiving stock items and issue them
3.6.2 Observation;
The information is sought by way of investigators own direct observation without asking the
respondents, Kothari CR (2004). Non participant observation was adapted by the researcher to
enable him to observe how work is done within the study area.
In these techniques the candidate observed some of the activities performed by the people within
the enterprise. With this technique the candidate use to observe how the stocks will be issued
within the stores and how such activities will simplify the exercise of stores activities
21
3.6.3 Questionnaires;
This consist of a number of questions printed/ typed in a definite order on a form or set of forms,
Kothari CR (2004). The list of short and clear questions will be designated in advance to obtain
more data.
In this technique, a set of question was prepared by the candidate to be answered by the
respondent within the enterprise. The questions were open ended and close ended questions. The
questionnaires were provided to the stores team. The researcher applied this method to
complement the weakness of other methods such as interview and observation, this method avoid
bias and ensure more clarity of work.
Secondary data
3.6.4 Documentation.
This is the method that needs the researcher to review different enterprise document/records
relate to the study, for example official journals, non confidential reports and magazine.
Here various literatures related with stores activities process has been read from books, journals
and internet by the candidate
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CHAPTER FOUR
PRESENTATION OF FINDINGS
4.0 Introduction
This chapter presents the data collected during the study, analyses and the findings from the field
of study. The research findings were analyses and interpreted in relation to the purpose of the
study. It presents the findings on the basics of the specifics objectives and related research
question of the study. It therefore discuses the research findings, focusing on the stores activity
mainly in receiving and issuing processes in ensuring the value for money in the organization
herein the value for money we refer the goods and services bought by the organization should
match with the paid amount to such services or goods brought to the organization.
4.1 Finding from Observation
Due to the fact that the researcher has positioned in stores department and procurement
department he had managed to observe the following information
In the first concern the researcher managed to reveal all stores activity which are conducted in
Tanroads stores during his trainee at stores, the stores activity which the researcher able to reveal
including the following activities
Receiving of items and goods, mostly items which are received at Tanroads store are MRO and
product material like stationeries and temporary storage of materials from engineers and
technician.
And all these items are stored after follow all the stores procedures which are described in the
stores regulation of Tanroads stores as described below,
Materials and goods from suppliers are received after followed all the transaction procedures, the
supplier brought material and goods at Sores premises and make sure that the material are
delivered safely. And after delivering process take place the store keeper brought them to the
storage area and ready for consumption to the user departments.
Another store activity which observed in Tanroads stores is storage of goods and engineering
materials. The mainly goods which are stored includes stationeries and consumables for office
use, and these goods are being ordered after reaching the replenishing point or ordering points.
23
And these goods are being stored in according to their nature of consumption and nature of use
e.g. stationeries are being kept separate from construction materials and food items.
It was further observed that Inventorying of items done in stores, all item code number are kept
in stores to help in the control of organization‟s assets to be used in appropriate manner. And it
was done seriously in such a way that inventorying of item is done after every two weeks and is
done purposely to ensure that public assets are being used in the proper way as instructed by the
organization.]
Also Ordering is another activity which is conducted in Tanroads stores .This is usually done by
the store keeper after the order of the Head of account and administration who is the head of
stores too. The order is being placed to the supplier on the basis of the nature of such item. And
the store keeper has being delegated to order items which are within his authority. Ordering
process is done after the store keeper getting the cheaper prices from a certain supplier. And the
cheaper price supplier is obtained after a store keeper bring three quotation documents which
will be filled by three different suppliers, The one with lower price will be selected and
ordering process will start take place.
Also it has been observed that receiving and issuing is done so manually in such a way a person
can enter in store and revising any data which he/she is intended to act on it. That the document
and records are kept so manually for instance once an item was issued to somebody it has been
recorded in Material Requisition Note, and this document it needs everybody issued an item to
him or her to sign on it as evidence later.
And in the case of receiving, mostly items which are received in TANROADS stores include of
stationeries, spares from supplier, temporary goods from technician and engineers, food item,
MRO, and broken items from user department. And concerning receiving the item are being kept
very carefully and their records are also kept very carefully in such a way that its difficulty for
anybody to access it and if in coincidence a person come across it s/he cannot do a forgery on it
because the documents is in a good system of recording.
In case of items from external supplier Store keeper is basing in the documents of transaction
like delivery note and invoice during delivery of such item in stores premises and make a
comparison between what is written in the delivery note and in the invoice and that of ordering
24
document and if all documents match the store keeper allow delivering of items to take place.
And then items are entered in the stores ledger ready for consumption in the offices
Findings from Research Questionnaire
4.2 Receiving procedures from the supplier to the organization.
Questionnaire number 2 (a) intended to assess and reveal the receiving process from the point of
writing an order up to the time the supplier get an order and deliver the materials to the
organization‟s premises. The finding reveals that the small number of respondents fills this
questionnaire. Furthermore the findings indicated the following be the process of receiving of
goods from the supplier to the organization‟s premises as follows
Supplier unloading the materials from his vehicle to the store premises, And this is usually done
by the suppliers laborers until all goods and materials are being delivered safely to the
organization‟s store.
Physical checking and counting of the consignment delivered, And this is usually done by
referring all documents involved in the process of ordering of the material until delivered of the
materials or goods. In physical checking they had make general checking to observe any damage
in goods delivered, and in counting it is purposely to observe any damages and if the material
delivered concur to the goods in ordering documents
Materials storage, handling and preservation, The items delivered should be kept very carefully
to observe safety instruction of the consignment. After delivery of items in the stores premises,
the next steps are to keep them in their location ready for consumption to the user department.
The process of providing these items to the user department is where issuing process start
Received materials entered into the stores ledger and preparation of payment to the supplier, This
is the last stage in the process of receiving of the materials from the supplier. Records are entered
into the stores ledger purposely for the control of items and prevent scrupulous employees to
abuse those materials to his personal benefits.
25
The respondents was further explained that after all the above process completed what next is
Preparation of payment to the supplier to end p the ordering process, and the supplier would be
funded accordingly
4.2.1 Documents Involved In Receiving Process
In question 2 c, It was stated that what are the documents involved in receiving processes, in this
question asked the respondents to provide data concerning all the documents involved in the
receiving process. With the regard of the above question the respondents provide the following
data as presented below,
Quotation, A documents that is used purposely to obtain reasonable price supplier to supply
material to the organization, its principle should be three documents to three different suppliers,
this documents could be traced during the receiving process as an evidence behind the delivery
of the right quantity and right quality to the organization. And this is due to the fact this should
be attached in the order documents
Purchase request Form, It was been observed that this documents was used to please
authorization from the Regional Manager to allow ordering process take place. It is very
potential documents in tracing the delivered of the goods in comparison on what was been
ordered to the supplier and what has been delivered and what has been paid for if it match with
what ordered.
Purchasing Order and Purchasing Requisition Form, these two documents almost work the
same because all these are useful during the payment of the delivered item. No payment should
be made until the delivered of the item in the organization premises made too. For payment to
take place what is received is what should be paid for and not otherwise.
Delivery Note, the researcher also revealed that this documents though it‟s used in the transfer of
title from supplier to the organization also has been used as among the documents used in
receiving process and its included because it‟s the only documents that is used the actual quantity
of goods delivered, for it to be valid it should be signed by the store keeper to show that the
goods are delivered safely
26
Invoice, the researcher was further noted that this document was used to show the amount of
goods and materials delivered and what amount should be paid for such quantity of goods
delivered. It‟s mainly purpose was to request payment for the delivery goods and materials.
4.3 Issuing Procedures
The performance of any stores organization is measured on its turn overate that is how much you
receive and how you issue materials to the user department. The respondent indicated the
following be procedures of issuing in TANROADS store
Initiation of issuing documents, Always during issuing process you should have to observe that
the documents was coming from the authorized personal, who is eligible to allow issuing process
to take place with his/her signature. And it‟s should have to indicate the name of the item,
quantity and the signature of the authorized personal.
Issuing of the item in the stores ledger, To prove that the materials has already issued from the
stores stock it should be removed from stores ledger which shows all the stock available in the
store, And this done purposely to control the stock which is available at the store and helpful to
observe stock quantity and reorder level.
Physical issuing of the item, the store keeper after proving that all the issuing information are
clear s/he should provide such an item to the one concerned. Before taking such an item s/he
should sign to the materials requisition note to prove that the materials are already issued and
where it goes.
4.4 Challenges facing Tanroads during receiving and issuing process
Right time delivery, The researcher reveals that there‟s a problems of suppliers to deliver items
in the right time. And always this led to the stoppage of service in the organization something
reduce the performance of the organization .And though the supplier has a tendency to delay the
delivery of the consignments, there‟s no any serious action taken to them rather than oral
warning.
Right quality delivery, This is a serious problem that faces Tanroads during the receiving of the
items. Some of the suppliers do not want to conform to the specification provided in the
27
quotation documents. Furthermore the researcher reveal that these supplier they really know
what they supposed to supply but due to their rigid behavior they supply materials of low quality
which will not stay for a long time something cost an organization twice.
Delay in returning Delivery Note and Invoice from suppliers, The respondents was further
reveal that there are some suppliers who do not know the important of bringing back the delivery
note and invoices, as respondents blame that these are so important documents during the
receiving and payment because they actually show the actual amount delivered and its price and
what amount should Tanroads paid for.
Loading facilities, Loading facilities are usefully to make movement within the store premises.
In Tanroads stores the researcher found that no availability of loaders rather the store keeper use
his hands and cheap labor to shift materials from the supplier‟s car to the consignment
destination. And this dangerous to a storekeepers and the consignment they carried. Due to poor
consciousness it‟s the only factor behind for not using loading facilities but it‟s important to use
damages to the consignment and proper handling of the material also safety to the carrier of the
consignment
Communication between supplier and the storekeeper, Its vividly proven that proper
communication between one person and another is very important in business because once
loosen it may led to the loss in business in that particular matter. It was been noted by the
researcher that there is no good communication between supplier and the store keeper. There is
one case that a supplier has come to deliver the goods which the store has no information of that
delivery will take place at that time, but its good luck that a storekeeper accept that goods
because there‟s space available.
4.5 Weaknesses To Some Stores Activities.
It has been observed that there are some stores function that do not perform well as respondents
explained to the researcher, in the questionnaire most respondents indicated different stores
activities with lots of weaknesses as presented below by the researcher
28
RECEIVING OF MATERIALS
In the interview of the selected samples of staff the researcher noted that there are some
challenges that the stores departments always meet during the receiving of items in store. The
respondents goes far and reveal that during receiving process the stores personnel had received
items without any vivid documents rather than oral negotiations, but in regulations and legally it
supposed to follow the procedures enacted by the law organs such as PPRA so as to act in
accordance with the PPA 2004 and its Regulation so as to enhance the value for money and
increase transparent, check and balance and accountability in the organization. As it‟s supposed
to be done by the stores personnel they need to have invoice, quotation documents in order to
make proper checking of the delivered item from supplier and to make comparison between
delivered items and those ordered in the quotations and local purchasing order.
ISSUING OF MATERIALS
As it observed by the researcher the issuing of item in TANROADS Kilimanjaro stores there are
issuing of two types which include of internal and external issuing. As it referred in
TANROADS stores Internal issuing involved issuing of items within the TANROADS premises
and external issuing involved issuing of items to TANROADS WEIGH BRIDGE (W.B)
Kilimanjaro. Issuing of item within TANROADS offices has got a little weakness as the
researcher observed that there is a bureaucracy in making issuing follow-up, but in observing of
issuing authorization from top management the researcher observed that their very clear and
transparent in making the authorization of issuing by following all the procedures which allow
issuing to take place. Further the respondents explained that there is a long red tape to allow
issuing of the physical item from stores but they did not want to reveal what are the reasons
behind this scene, but there could be so many factors behind.
Back to second type of issuing that external issuing, external issuing in TANROADS
Kilimanjaro stores is from stores to weigh bridge Njia panda Himo. The great challenge the
researcher observes is the bureaucracy in allowing issuing to take over. And this is because there
is only one officer appointed to authorize the issuing of Weigh Bridge. The disadvantage of it is
that during the absence of this personnel there has been the big problem in allowing issuing
process to take place
29
STORAGE OF MATERIALS
Random storage of materials, If the materials are kept everywhere without any plan there is
dangerous of losing such item in the future, this is one of the disadvantages randomly storage.
During the research the respondents reveal that keeping materials randomly in Tanroads store
has costing a lot, because its occupying a lot space and does not utilizing the space accordingly
something left some materials hanging about.
Storage of obsolete and obsolescence items, Items and materials which have no longer in use to
keep them in the store is to keep item that can‟t add value at all. The researcher noted that there
are lots of obsolete computers and printers that are kept in store, and all these are consume space
for nothing because they don‟t know when they could go out of store. There are so many ways of
avoiding obsolescence like sold of item in cheap price to the employee, sell by auction, and give
to charitable organization
Poor storage layout, The physical appearance of the storage area is very important in making
picking process to work effectively. Layout of the storage also important to allow access for
other store functions to take place. The respondents blamed that poor layout of the storage area is
the among the factors make storage of other consignment difficult, a storekeeper need to work
accordingly on the layout in such a way that fast moving item should stay nearer to the door and
the same to moderate flows item and slow moving item to be far from the door
INVENTORY CONTORL
As it known inventory management is an art or science of controlling the amount of inventory to
be held in various forms such as raw material, finished goods and maintenance repair and
operating supplies within an organization to meet economically the demand of the organization.
From the research the respondent has revealed that the inventory was not well managed as
researcher present below
Recording of Organization‟s assets. Controlling of the organization‟s asset is very important as it
cost a lot of money in purchasing of these assets. In Tanroads there is no strong commitment in
recoding of these assets as researcher observed that there are some materials bought by
organization and entered into the organization without coding or coded after a certain time. Apart
30
from those purchased even if those available at the organization‟s premises are not well managed
by some of the employees. And this is dangerous when its disappear there will be no any
document to make follow-up of it
Managing of safety stock, For an organization to keep up to date with the stock they held it needs
to have very well skillful labor who knows how to control stock. From the respondents the
researcher has revealed that the organization had always out of stock to some stores. There are so
many reasons to be out of stock but mainly is bureaucracy in ordering the goods and delay to
make initiation from user department are the reason behind to be out of stock. During the
discussion with the in charge of store researcher further revealed that the other reason behind to
be out of stock is delay in delivery of the materials from the supplier also the reason to be out of
stock because the store keeper will bring the order to the supplier but the supplier make delay to
act on order.
ORDERING
Respondents interviewed indicated the suppliers do not cared much about lead time they had
agreed before the placing of an order. But the researcher also observes that there is also a
bureaucracy of internal lead-time that is from the point of initiating the needs from the user
department to the authorization and approval from the top managements up to the purchasing
unit.
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CHAPTER FIVE
CONCLUSSION AND RECOMMENDATION
5.0 Introduction
This chapter covers the summary of the research findings, conclusion and recommendations of
the research basing on the presented, analyzed and discussed data.
This research was conducted with an objective of assessing the stores activities based on
receiving and issuing process in ensuring value for money in the organization at TANROADS
Kilimanjaro. More precisely it was intended to assess how best these activities ensure the value
for money is achieved at stores activities.
The observation made during the study and the opinion of the sampled staff has provided
reasonable response to the researcher questions and therefore, they have enabled the researcher
to archive the research objectives. Generally there are so many factors which challenged
TANROADS Kilimanjaro during the time they performing some stores activities especially
inventory control and ordering procedures and therefore improvements should be done so as the
value for money may be archived in all of the stores activity
5.1 Conclusion
Based on the findings in chapter four the researcher ascertains the factors and challenges
TANROADS Kilimanjaro face in performing the stores activities mainly receiving, inventory
control, inspection, ordering and issuing processes. Such factors originally stem from stores
personnel themselves, poor cooperation from staff and members of the user departments in
making ordering and controlling of inventory at stores.
From the findings presented and analyzed in chapter four in which TANROADS was the study
the following conclusion could be drawn
5.1.1 Receiving and Issuing procedures
Receiving
With regard to receiving procedures the aim of the researcher‟s objectives was to identify
different procedures that are applied by TANROADS Kilimanjaro during receiving. As it‟s
discussed in chapter four receiving procedures as observed in TANROADS Kilimanjaro consist
32
of the following procedures Supplier unloading the materials from his vehicle to the store
premises, Physical checking and counting of the consignment delivered, Materials storage,
handling and preservation, Received materials entered into the stores ledger and preparation of
payment to the supplier, after all the above process completed what next is Preparation of
payment to the supplier to end up the ordering process
Further the researcher observes that during receiving of item in store, the stores personnel did not
use any documents to make verification of the delivered item with those ordered and those
delivered. Also receiving of item was done so manually in such a way that there was no any
loading equipment available to make handling of the materials from the supplier‟s vehicle to
stores and within the stores layout. And it‟s something that makes movement and handling of
materials so difficult, something that could reduce the performance of the stores to its customers
and hence the value for money could not be achieved.
Issuing
With regard of issuing procedures the researcher observes that the rate of issuing within the
organization is very potential to the performance of the organization objectives and all activities
of the organization. Further the researcher observes that the issuing procedures at TANROADS
stores were conducted at a considerable point. The store keeper observes well the rules and
regulations of issuing, and something that will enhances the accountability and responsibility in
implementing the duties as instruction enacted to control the stores activities. And at last you can
see how the value for money is achieved in performing well the organization objectives
However during issuing process the researcher has observed some weaknesses in issuing
processes. Mainly these problems as observed by the researcher were arrived from the top
management during authorization of issuing. That is head of department can call to store and
order the stores personnel to make an issue to somebody without any vivid documents.
5.1.2 Documents involved in receiving and issuing procedures
Receiving Documents
In regard with the receiving procedures the researcher reveal that the documents involved may
include the following documents Quotation, Purchase request Form, Purchasing Order and
Purchasing Requisition Form, Delivery Note and Invoice. The researcher observes that these
documents of receiving had been enhanced well however to some extent the researcher observes
33
that the stories keepers ignoring the follow-up of these documents and this was revealed during
the discussion between the researcher and one of the staff of the accounting section, further
during conversation with the respondent from accounting section provide confidence to the
researcher to conclude that the use of the receiving documents enhance very much accountability
and transparency in the transaction process and provide no room for bribe or corruption and
hence value for money could be achieved easily
Issuing documents
As it was observed from the research the documents involved in issuing procedures at
TANROADS Kilimanjaro has been done in a very proper way but to some extents provide a
loophole for scrupulous employee to corrupt the system .This was vivid from the conversation
with respondents from stores department, and she was further continued to reveal that unfaithful
employee may initiate a need for his/her self and brought to stores for issuing, and this is because
the issuing system is not well systematized to control it from the user departments to stores in
allowing issuing to take place.
5.1.3 Strength and weaknesses of stores activities.
As each and every operation in its acting should have its strength and challenges during the
operation. And because the researcher consider both during presentation in chapter four its also
important to consider both in the conclusion. The researcher provides conclusion to some of the
stores activities conducted in TANROADS stores as presented below. The conclusion is made in
accordance to the presentation in chapter four above.
Receiving
Basing on the findings in chapter four the researchers reveal the factors and challenges
TANROADS Kilimanjaro facing in implementing the stores activities. The researcher observes
that there is a weakness both in the side of suppliers and stores personnel. For the side of
supplies there is a tendency of delivering item without any legal documents that allow
transaction and shift of title and ownership of an item from the supplies to the organization, the
researcher did not realize either the suppliers did this accidentally or they purposely intended to
do this.
On the side of the stores personnel the researcher observes that the materials and item are
received so manually that there was no loaders to load material from the supplies vehicle to
34
stores premises. To handle materials manually is very dangerous because some materials are
poison and irritant to the human body.
Issuing
As presented in chapter in four the researcher observe that there is a very bureaucracy in
authorizing issuing. Issuing was authorized only by the top managements and this was for
internal issuing. For external issuing the researcher observes that issuing was only done by the
single officer. And this was dangerous because on the absence of this personnel the service in
Weigh Bridge could stop and the stoppage of service in Weigh Bridge could result to so many
impacts to the organization and to the nation at large. Also the researcher observe there was a
time when issuing was done only by the order from the top management that is by calling to the
stores personnel to allow issuing to somebody.
Storage
With regard with the presentation and analysis made in chapter four the storage of materials in
TANROADS Kilimanjaro stores was not well performed. Materials are stored too randomly
something create difficulties once an item was needed. Also storage of obsolete and
obsolescence items in the store something makes the consumption of space for nothing. This
could increase space utilization index and show the space was used accordingly but in real sense
the space was used to store obsolete and obsolescence item. Also the researcher observe the
layout of the store was not well arranged because the stores personnel did not follow the rule of
fast moving item to stay at door of the store and moderate moving item to be at mid of the store
and the lowest moving item to be at the back of the warehouse
Inspection
During receiving process inspection is very important as advised in PPA 2004 Section 126 and
127. Also the Regulation of the public procurement G.N 97 Section 128 sub 2 provide further the
explanation of the important of inspection team to make inspection of the delivered item. The
researcher observes that there is no inspection team of the delivered item as advised by the PPA
2004 and its Regulations. Further the researcher observes that there is only one personnel who is
store keeper during delivering and receiving of the items, and this could make checking of the
accountability and responsibility of the stores personnel difficulty and hence value for money
could be difficult to archive.
35
5.2 Recommendations
Based on the above conclusions, some recommendations on how to improves the practices and
approaches to stores activities mainly receiving and issuing process in the public institutions and
private as well
The researcher recommends on the basis of the details provided by the respondents and the facts
observed by the researcher himself.
Receiving of the materials.
As the researcher tries to show some weaknesses during receiving process as discussed in
chapter four, now provide some recommendations to the weaknesses shown and discussed above
There should be strong supervision during receiving of the items and the use of proper
documents which is supposed to be present during receiving process. This could prevent the
delivered of the defects materials to the organization
Also the use of loaders during receiving of the materials from the suppliers to the stores
premises. And this is due to the facts that there are some materials which are irritant to human
body. Also loaders are needed within the stores premises to make the movements of materials so
easily and to enhance the safety of the employee
Issuing
With regard with conclusion made above the researcher could provide the following
recommendation concerning issuing
Top management should create special documents for issuing of items from stores, this will help
much in controlling of the stores item and hence value for money could be achieved.
Top management should make regular use of issuing documents and avoiding oral ordering to
prevent scrupulous employee to play with this loophole
Storage
As it was observed by the researcher storage of materials at TANROADS stores was done so
randomly as discussed in chapter four
Randomly storage of materials should be avoided because was occupying a lot of space since
storage area is too small.
Also storage of obsolescence and obsolete items should be avoided because the its consume a lot
of space in the stores. These obsolescence and obsolete item should provide means of taking out
36
these items like selling by cheap price to the employees, provide them to the charitable
organization, award to the employees and other means of such type
Also layout of the store should be improved in such a way that the fast moving items should stay
nearby followed by the moderate flow items to stay at the mid of the store and the slow moving
items should be at the back of store to improve the movements of item within the store
Inspection
Inspection is very important although some scholars they called it as the postmortem activity.
They really do mean that if you do inspection during delivery can‟t help anything but in
materials management inspection is very important so as to ascertain the defect materials and
look if the supplier supply in accordance with the specification provided, The researcher provide
the following recommendation
There should form inspection team for making inspection during the delivery of materials to the
organization.
37
References
C.P Tesha(2002) , Stores Management Manual, Dar es Salaam. Tanzania
C.P Tesha (2000), Warehouse Management Manual, Dar es Salaam,
Tanzania
Dobler D.W (1995) Purchasing and Material Management, Mc Graw Hill
Co. Ltd
Jessop D and Morrison A (1994) Storage and Stock Control English
Language Book Society and Pitman Press
K living (2009), Assessment of the Challenges Facing Procurement
Entities In Complying with PPA No.21 2004 in Tendering, Research
Report TFDA Heard office
Kivugo J,(1981) Materials Management, Vuga Press Tanzania
Krishnaswami.O.R (2002) Methodology of Research in Social science,
India Himalaya Publishing
Kothari C.R (1990), Research Methodology
Maligwa B (unpublished material) warehouse management and stock
auditing
Morrison A.(1990) Storage and Stock Control English Language Book
Society and Pitman Society
Nair N (1990) Purchasing and Materials Managements, 2nd Revised
Edition
Nassor (2007) effectiveness of the receiving procedure in Government
Schools,
Public Procurement Act No.21 2004 and Public Procurement Regulation
39
Research Questionnaires and Interview Guide
Dear respondents,
The main objectives of this questionnaires/interview guide questions is to assess on stores
activities mainly based on receiving and issuing process in ensuring value for money in
the organization, TANROADS used as a case study
The research is a requirement for partial fulfillment of the award for Bachelor Degree of
Business Administration in Procurement and Logistics Management (BBA-Procurement
and Logistics Management) of Mzumbe University in academic year of 2010/11
Researcher
KELYA Musa A.
P.O.BOX 8860
Moshi
e-mail: [email protected]
phone: 0715873727
0755873727
40
Dear respondents,
Thank you very much for accepting to fill this questionnaire. The presented are purely for
academic purposes .The researcher intends to determine the stores activity mainly based
on Receiving and issuing process in the organization in ensuring value for money in the
organization. The researcher will appreciate you by taking a few minutes and completing
the questionnaires and by giving your generic description of your best knowledge of
understanding.
Please respond to the questions below,
1. (a) What are the stores activities conducted at TANROADS stores?
…………………………………………………………………….
…………………………………………………………………...
…………………………………………………………………….
…………………………………………………………………….
(b) Do they performed in the appropriate manner (tick appropriate answer)
YES………..
NO………..
2. (a) What are the receiving processes from the supplier to the organization?
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
(b)To what extent do you consider receiving procedures are comply with rules and
regulation enacted to control receiving process (tick appropriate answer)
GOOD………….. NORMAL………
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(c) What are the documents involved in receiving processes?
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
3. What are the issuing procedures?
………………………………………………………………………………………………
………………………………………………………………………………………………
………………………………………………………………………………………………
………………………………………………………………………………………………
………………………………………………………………………………………………
4. (a ) Do the available issuing documents work effectively (tick appropriate answer)
YES……………
NO……………
(b) If NO could you explain WHY?
…………………………………………………………….
……………………………………………………………..
(c) What are documents involved in issuing process?
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
42
5. (a) What are the methods used in loading the material from the supplier‟s vehicle to
the storage area (tick appropriate answer)
(i) Manual……………
(ii) Machine…………
(b) What are the weaknesses of it refer „‟a‟‟ above
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
6. (a) Do the available receiving and issuing documents need amendments
(tick appropriate answer)
YES……………
NO…………….
(b) If YES explain where to make amendment
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
7. (a) What are the weaknesses you observed to some store activities (tick appropriate
answer)
Storage….................. Issuing……………………......
Receiving………………… inventorying…………………
(b)Mention weaknesses of the one of the above
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
43
8(a) Are there any difficulties you meet in issuing process (tick appropriate answer)
YES……………...
NO……………….
(b)If YES mentions any difficulties you meet.
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
9. What are the challenges facing in TANROADS during receiving and issuing process?
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
10. What are your opinions to improve stores activities in TANROADS basing on
receiving and issuing process in ensuring value for money in the organization?
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………
………………………………………………………………………………………..
Occupation of the respondent,
…………………………………………………………….
Thank you very much for your cooperation
©KELYA, Musa AMzumbe
University