MUSI REFINERY OVERVIEWMUSI REFINERY OVERVIEW

AGENDAAGENDA

REFINERY LOCATION

OPERATION AREAS

HISTORY

ORGANISATION STRUCTUREORGANISATION STRUCTURE

PROCESS FLOW DIAGRAM

PROCESS UNIT & SUPPORTING FACILITIES

PRODUCTS

MAN POWER

DEVELOPMENT

REFINERY LOCATIONREFINERY LOCATION

KALIMANTAN

SULAWESI

PAPUA

S. PAKNING

DUMAI

ARUN

MEDAN BONTANG

B. PAPAN

PACIFIC SEAK

SINGAPURA

SOUTH CHINA SEA

TOTAL CAPACITY : 1055,5 MBSDBUNYU METHANOL PLANTCAP : 330.000 T/Y

ARUN LNG PLANTLNG : 12.500.000 M T/YLPG : 1.600.000 M T/YP. BRANDAN

UP VII -KASIMCAP : 10 MBSDUNIT : C D U

N H D TP L F

UP IV -CILACAPCAP : 348 MBSDUNIT : FUEL COMP. I & II

LUBE -OIL PLANT I, II, IIIASPHALT PLANTPARAXYLENE PLANT

BALONGAN

JAWA

BALI

JAVA SEA

KALIMANTAN

CILACAP

MUSI

S. PAKNING

UP VI BALONGAN

CAP : 125 MBSDUNIT : C D U

ARHDMRCC COMPLEXPROPULENE REC.LPG PLANT

PALEMBANG

JAKARTA

BONTANG LNG PLANT

LNG: 18.500.000 MT/YLPG: 1.100.000 MT/Y

UP V -BALIKPAPAN

CAP : 260 MBSD

UNIT : C D UH V UH-CRACKERPLATFORMERWAX PLANT

-

UP II -DUMAI/S PAKNINGCAP : 170 MBSDUNIT : C D U

H V UH-CRACKERD. COKERPLATFORMER

UP III -MUSICAP : 126,2 MBSDUNIT : C D U

H V UF C C UPOLY PROPYLENE

CEPUCAP : 3.8 MBSD

CEPU

UPUP--III Operation AreasIII Operation Areas

• Plaju ± 230 Ha• S. Gerong ± 154 HaTotal ± 384 Ha

PlajuArea

S.Gerong Area

HistoryHistory1904 – Plaju Refinery was set up by Shell with total capacity

of 110 MBSD

1926 – S. Gerong Refinery was built by Stanvac with total capacity of 70 MBSD

1965 – Plaju Refinery was bought from Shell

1970 – S. Gerong Refinery was bought from Stanvac

Polypropylene Plant (cap. 20.000 TPY) was built

19719711 –– Integration Project of Plaju and S. Gerong RefineryIntegration Project of Plaju and S. Gerong Refinery19719711 –– Integration Project of Plaju and S. Gerong RefineryIntegration Project of Plaju and S. Gerong Refinery

1982 1982 –– Musi Refinery Project phaseMusi Refinery Project phase--II

1994 1994 –– Musi Refinery Project phaseMusi Refinery Project phase--IIII

2002 2002 –– Musi Refinery Integration Bridge was establishedMusi Refinery Integration Bridge was established

Organisation StructureOrganisation Structure

SENIOR VICE PRESIDENTSENIOR VICE PRESIDENTREFININGREFINING

GENERAL MANAGENERAL MANAGGER UP IIIER UP III

GEN. AFFAIRS MANAGERGEN. AFFAIRS MANAGER

FINANCE MANAGERFINANCE MANAGER

ENG & DEV MANAGERENG & DEV MANAGER MAINTENANCE MANAGERMAINTENANCE MANAGER

PLAN & ECON MANAGERPLAN & ECON MANAGER

HRD MANAGERHRD MANAGER

HEAD OF HSEHEAD OF HSE

HEAD OF GEN SERV & FACHEAD OF GEN SERV & FAC DIR OF HOSPITALDIR OF HOSPITAL

HEAD OF COM & INF SYSHEAD OF COM & INF SYS

REFINERY MANAGERREFINERY MANAGER

SHIFTSHIFTSUPERINTENDENTSUPERINTENDENT

HEAD OFHEAD OF

LABORATORLABORATORYYRELIABILITYRELIABILITY MANAGERMANAGERPROD. UNITPROD. UNIT--II MANAGERII MANAGERPROD. UNIT PROD. UNIT –– I MANAGERI MANAGER

Process Flow DiagramProcess Flow Diagram

Primary Process UnitPrimary Process UnitUNIT LOCATION CAPACITY

CDU II PLAJUPLAJU 16.20 MBSD

CDU III PLAJUPLAJU 30.00 MBSD

CDU IV PLAJUPLAJU 30.00 MBSDCDU IV PLAJUPLAJU 30.00 MBSD

CDU V PLAJUPLAJU 35.00 MBSD

CDU VI S. GERONGS. GERONG 15.00 MBSD

TOTAL TOTAL CDUCDU 126.2 MBSD126.2 MBSD

HVU II S. GERONGS. GERONG 53.50 MBSD

Secondary Process UnitSecondary Process Unit

UNIT LOCATION CAPACITY

RFCCU S. GERONG 20.48 MBSD

C4 POLY PLAJU 2.30 MBSD

ALKYLATION PLAJU 1.80 MBSD

Polypropylene PlantPolypropylene Plant

CAPACITY : 45.200 ton/annual

FEEDSTOCK : RAW PP EX RFCCU

PRODUCT : POLYPROPYLENE (pellet)

PTA PlantPTA PlantKAPASITAS : 225.000 ton/tahun

BAHAN BAKU : PARA-XYLENE (liquid).

PRODUK : PTA (powder).

Pola Operasi CDUPola Operasi CDU

To Gas Plant

To tk Premium

To Stab CAB

To BB. Dist

To HVU-FCC

To tk ADO

To tk Avtur

To tk Solvent

To tk Kero

To tk Premium

Pola Operasi Top Produk CDUPola Operasi Top Produk CDU

Pola Operasi Pola Operasi Bottom sectionBottom sectionHVUHVU--FCCUFCCU--PPPP

Supporting FacilitiesSupporting Facilities--11

Utilities System Utilities System • 3 UNITS POWER GENERATION ( @ 31 MW)• 6 UNITS AIR COMPRESSORS• 2 UNITS PROCESS & DRINKING WATER • 2 UNITS COOLING TOWER• 2 PACKED BOILER, 3 WHRU & 8 BOILER• 2 UNITS HYDROGEN PLANT• 1 UNIT NITROGEN PLANT• 1 UNIT NITROGEN PLANT

Supporting FacilitiesSupporting Facilities--22

Storage Tank Storage Tank • 40 CRUDE OIL TANK• 73 INTERMEDIATE PRODUCT TANK• 96 FUEL PRODUCT TANK• 37 NON FUEL PRODUCT TANK

Supporting FacilitiesSupporting Facilities--33

PortPort / Jetties / Jetties • 9 OIL JETTIES• 2 JETTIES FOR GENERAL CARGO• 1 JETTIE FOR DUAL PURPOSE (LPG, etc)

• OIL CATCHER/ OIL SEPARATOR• FLARING SYSTEM• INCENERATOR

Supporting FacilitiesSupporting Facilities--44

Waste Control UnitWaste Control Unit

Products (Products (dalam BCDdalam BCD))

BBM BBK GAS NBBM PETKIM (T/Y)x 103

Premium 18.670 Avtur 3.200 LPG 4.190 LAWS 480 Polytam 46,43

Kerosene 13.170 Avgas 90 Musicool 3 SBPX 800

ADO 18.850 Pertamax 480

IDO 500 Naphtha 20.070

IFO 12.570

KOMPOSISI PRODUK KILANG UP III THN 2008KOMPOSISI PRODUK KILANG UP III THN 2008

KOMPOSISI TERBESAR BBM

LPG4%

PETROKIMIA2%

KOMPOSISI TERBESAR PRODUK KILANG UP III ADALAH BBM (61%)

TERDIRI DARI :• PREMIUM (32%)• KEROSENE

(19%)• SOLAR/ADO

(28%)• DIESEL/IDF (1%)• FUEL OIL/IFO

(20%)

BBM61%BBK

32%

NBBM1%

Sumsel (38%)Jambi, PanjangBangka, BengkuluPontianak

KIL

Sumsel (41%)Jambi, PanjangBangka, BengkuluPontianak

PREMIUM

KERO

PD METER

EX PIPE LINE

CRUDE

90.55 RIBU KL

63.87 RIBU KL

110.98 RIBU KL

POLA DISTRIBUSI BBM (POLA DISTRIBUSI BBM (PER BULANPER BULAN))KILANG UP IIIKILANG UP III

PRODUKSI KONSUMSIBalance ex UP lain

TANKER

LANG

Pontianak

Sumsel (33%)Jambi, Bangka,

SOLAR

LPG

PD METER 63.87 RIBU KL

91.41 RIBU KL

12,000 MTON 12,000 MTON

63.87 RIBU KL

163.45 RIBU KL

Sumsel (47%)PontianakJakarta

Balance ex UP lain

LUBUKLINGGAU

JAMBIPKL.BALAM

PLAJU

PONTIANAK

14%14%

8%8%

IF EXCESSIF EXCESS

POLA DISTRIBUSI PREMIUMPOLA DISTRIBUSI PREMIUM

BATURAJALAHAT

KERTAPATI

P.BAAI

PANJANG

TG.PANDAN38%38%

30%30%

2%2%8%8%

PRODUKSI KILANG PRODUKSI KILANG 90.55 RIBU KL/BLN90.55 RIBU KL/BLN

LUBUKLINGGAU

JAMBIPKL.BALAM

PLAJU

PONTIANAK

12%12%

5%5%

IF EXCESSIF EXCESS

POLA DISTRIBUSI POLA DISTRIBUSI MINYAK TANAHMINYAK TANAH

BATURAJALAHAT

KERTAPATI

P.BAAI

PANJANG

TG.PANDAN41%41%

35%35%

1%1%6%6%

PRODUKSI KILANG PRODUKSI KILANG 63.8763.87 RIBU RIBU KL/BLNKL/BLN

LUBUKLINGGAU

JAMBIPKL.BALAM

PLAJU

PONTIANAK

16%16%

13%13%

IF EXCESSIF EXCESS

POLA DISTRIBUSI POLA DISTRIBUSI SOLARSOLAR

BATURAJALAHAT

KERTAPATI

P.BAAI

PANJANG

TG.PANDAN33%33%

30%30%

3%3%5%5%

PRODUKSI KILANG PRODUKSI KILANG 91.4191.41 RIBU KL/BLNRIBU KL/BLN

PROFIL INTAKE / PASOKAN MINYAK MENTAHPROFIL INTAKE / PASOKAN MINYAK MENTAHKE KILANG UP III THN 2008KE KILANG UP III THN 2008

80.579.8 91.0

83.1 77.871.3 65.0 59.2 60.860

80

100

120

140

MB

CDMINYAK

MENTAH89%

PENYEBAB TURUNNYA PASOKAN MINYAKMENTAH :

• PRODUKSI MM LAPANGAN BERKURANG

• KETERBATASAN DRAFT ALUR SUNGAI MUSI

89% BAHAN BAKU KILANG UP III ADALAH MINYAK MENTAH

40.3 35.2 29.0 29.1 29.4 27.9 28.1 28.9 28.7

0

20

40

2000 2001 2002 2003 2004 2005 2006 2007 2008TAHUN

MM. SUMSEL MM. LUAR SUMSEL

HOMC5%

LONG RES2%

FIELD GAS4%