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Number of Poles Rated current of circuit breaker’s frame size Design serial number Air circuit breaker Zhejiang MKM electric limited company Type Specification Classification According to the mounting: fixed and draw-out According to the poles: three pole, four pole. According to the operation ways: AUTO and Manual (at maintenance and repair) According to the release: intelligent over current controller, under-voltage instantaneous (or delay) release, and shunt release. The capability of the intelligent over-current controller: a) classification: H type(normal), M type(normal intelligent), L type(economic) b) with the function of overload long delay, short delay, fixed and instantaneous reverse time limit Protection c) single phase earthed protective function d) indication function: setting current indication, action current indication and voltage of each wire indication (please mention indication function when you make an order) e) Alarm function: overload alarm f) Self-diagnostics function: overheating and pc self-diagnostics. g) Test function: Testing the action characteristic of controller. Environment condition for operation and installation Ambient temperature: -5℃~40, and average temperature in 24 hours below +35(except for special orders) Elevation of installation site: 2000m Relative humidity: Not exceeding 50% at the maximum ambient temperature of +40. With lower temperature, higher humidity would be permitted, but the lowest average temperature in a month not exceeding +25during the most moist month, and the maximum monthly average relative humidity not exceeding 90% in that month, and giving consideration to the dews on the goods surface which could appear due to the temperature change. Pollution protection: IP30. Application category: B or A type. Installing categories: for rated working voltage 660V(690V) and below breaker's main circuits, coils of under voltage release and primary circuit of transformers. for other auxiliary circuits and control circuit. Installing condition: the breaker should be installed according to stipulations in operation manual. For breakers in common use, the vertical gradient is not more than 3°. ZHEJIANG MKM ELECTRIC CO.,LTD. 001/ MCCB Series ACB Series MCB Series ATS Series Load-isolating Series Control Appliance Series MW1 Series Intelling Untiversal Breakers Mw1 series intelligent universal circuit breakers/air circuit breaker (hereinafter called ACB) suits the circuit of AC 50Hz, rated voltage 660V(690V) and below, rated current 400A-6300A distribution net and it's used to distribute and protect circuit. It could also protect current supply device against overload, under-voltage, short current and single-phase earthing. MW1 ACB has intelligentized protecting system, accurate selectivity protection and it could increase power distribution reliability and avoid unnecessary power failures. At the same time, MW1 series also has open communication interface which could realize “Four Remote”, remote checking, remote regulating, remote control and communications in order to satisfy collective control center and automatic system. The impulse withstand voltage of this ACB is 8000V in altitude of 2000m(diffirent mounting altitude, the impulse withstand voltage is differ, pls refer to the standard, the Max. should be more than 12000V). Varied intelligent controller offers various functions. the breaker has disconnecting function if does not have intellighent controller and sensor, its corresponding symbols is shown as Application Product executive standard: IEC60947-2, GBI4048.2 Rated working voltage: AC690V and below Mounting manner: fixed and draw-out Intelligent controller: H type(normal), M type(normal intelligent), L type(economic) Breaking capacity: 80KA 100KA ( virtual value) Pole of number: 3pole 4pole Release type: several type intelligent release provide different function Frame current: 2000 3200 4000 6300 Rated current: (400A) 630-6300A Products comply with IEC60947-2 GB14048.2 standard

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Number of Poles

Rated current of circuit breaker’s frame size

Design serial number

Air circuit breaker

Zhejiang MKM electric limited company

Type Specification

ClassificationAccording to the mounting: fixed and draw-out

According to the poles: three pole, four pole.

According to the operation ways: AUTO and Manual (at maintenance and repair)

According to the release: intelligent over current controller, under-voltage instantaneous (or delay)

release, and shunt release.

The capability of the intelligent over-current controller:

a) classification: H type(normal), M type(normal intelligent), L type(economic)

b) with the function of overload long delay, short delay, fixed and instantaneous reverse time limit

Protection

c) single phase earthed protective function

d) indication function: setting current indication, action current indication and voltage of each wire

indication (please mention indication function when you make an order)

e) Alarm function: overload alarm

f) Self-diagnostics function: overheating and pc self-diagnostics.

g) Test function: Testing the action characteristic of controller.

Environment condition for operation and installation

Ambient temperature: -5℃~40℃, and average temperature in 24 hours below +35℃(except for special

orders)

Elevation of installation site: ≦2000m

Relative humidity: Not exceeding 50% at the maximum ambient temperature of +40℃. With lower

temperature, higher humidity would be permitted, but the lowest average temperature in a month not

exceeding +25℃ during the most moist month, and the maximum monthly average relative humidity not

exceeding 90% in that month, and giving consideration to the dews on the goods surface which could

appear due to the temperature change.

Pollution protection: IP30.

Application category: B or A type.

Installing categories: Ⅳ for rated working voltage 660V(690V) and below breaker's main circuits, coils of

under voltage release and primary circuit of transformers. Ⅲ for other auxiliary circuits and control

circuit.

Installing condition: the breaker should be installed according to stipulations in operation manual. For

breakers in common use, the vertical gradient is not more than 3°.

ZHEJIANG MKM ELECTRIC CO.,LTD.001/

MC

CB

Se

ries

AC

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ontrol Appliance Series

MW1 Series Intelling Untiversal Breakers

Mw1 series intelligent universal circuit breakers/air circuit breaker (hereinafter called ACB) suits the

circuit of AC 50Hz, rated voltage 660V(690V) and below, rated current 400A-6300A distribution net and

it's used to distribute and protect circuit. It could also protect current supply device against overload,

under-voltage, short current and single-phase earthing. MW1 ACB has intelligentized protecting system,

accurate selectivity protection and it could increase power distribution reliability and avoid unnecessary

power failures. At the same time, MW1 series also has open communication interface which could

realize “Four Remote”, remote checking, remote regulating, remote control and communications in order

to satisfy collective control center and automatic system. The impulse withstand voltage of this ACB is

8000V in altitude of 2000m(diffirent mounting altitude, the impulse withstand voltage is differ, pls refer to

the standard, the Max. should be more than 12000V).

Varied intelligent controller offers various functions. the breaker has disconnecting function if does not

have intellighent controller and sensor, its corresponding symbols is shown as

Application

Product executive standard: IEC60947-2, GBI4048.2

Rated working voltage: AC690V and below

Mounting manner: fixed and draw-out

Intelligent controller: H type(normal), M type(normal intelligent), L type(economic)

Breaking capacity: 80KA 100KA ( virtual value)

Pole of number: 3pole 4pole

Release type: several type intelligent release provide different function

Frame current: 2000 3200 4000 6300

Rated current: (400A) 630-6300A

Products comply with IEC60947-2 GB14048.2 standard

Rated frame current Inm(A) Rated currentIn(A)

40

50

60

400A 630A 800A 1000A 1250A 1600A 2000A

400A 630A 800A 1000A 1250A 1600A 2000A

400A 630A 800A 1000A 1250A 1550A 1900A

400A 630A 800A 1000A 1250A 1550A 1800A

(0.4-1)In (0.4-15)In ±10%

In-50kA(Inm=2000A)

In-75kA(Inm=3200A)

In-750kA(Inm=4000A)

In-100kA(Inm=6300A)

±15%

Inm=2000~6300A

(0.2-0.8)In

(Max1200A,Min160A)

±10%

1.05Ir1 1.3Ir1 1.5Ir1Setting time S 15 30 60 120 240 480

>2h No action <1h Action 2.0Ir1Setting time S 8.4 16.9 33.7 67.5 135 270

Technical Data and Capability

Seeing Table 1 for Rated current of ACB

2000 (400)630、800、1000、1250、1600、2000

3200 2000、2500、2900、3200

4000 4000

4000/4 4000

6300 4000、5000、6300

Table 1

The rated short circuit breaking capability and short time withstand of the breakers, the arcing distance is

“zero”. (As the outside of the breaker is no arcing.)

Table 2

Rated frame current InmInm(A)

Rated limit short circuit breaking capabilityIcu(kA)O-CO

Rated working short circuit breaking capabilityIcs(kA)o-co-co

Rated short time withstand Icw current(kA) 0.4s,O-CO

400V

690V

400V

690V

400V

690V

2000

80

50

50

40

50

40

320/4000

100

65

80

65

80

50

6300

120

85

100

75

100

75

Note: the input and output wire are the same for the breaking of the capability.

The maximum dissipation power is 360W for the breakers, and in the different temperature, the rated

sustained current would change.

Ambient temperature℃Rated Current

M type intelligence over current controller protection feature and functions.

Protection feature and functions of over current controller

Seeing Table 4 for the Setting value Ir (I/In) and error

Table 3

Table 4

Long delay Ir1

Short delay Instantaneous Earthed fault

Error Error ErrorIr2 Ir3 Ir4

Notice: if there are three steps protection at the same time, the setting value couldn't across.

2 2Long delay over current inverse time operation feature I TL=(1.5Ir1) TL, and its action time(1.02-2-

0)Ir1shown as below, has time error is ±15%.

Table 4

Notice: tL-is long delay setting time of 1.5lr1; TL- is long delay action time.

Short delay over current operation feature

Short delay over current operation is constant time lag. If low multiple is inverse time, its characteristic 2 2should be I TS=4(Irl) ts, ts is common long delay design time and Ts is short delay action time. When the

overload current is ﹥8Irl, it would be converted to constant time lag, has time error is ±15%. See Table 6

for its constant time lag

Rated short time withstand Icw current(kA) 0.4s,O-CO

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Number of Poles

Rated current of circuit breaker’s frame size

Design serial number

Air circuit breaker

Zhejiang MKM electric limited company

Type Specification

ClassificationAccording to the mounting: fixed and draw-out

According to the poles: three pole, four pole.

According to the operation ways: AUTO and Manual (at maintenance and repair)

According to the release: intelligent over current controller, under-voltage instantaneous (or delay)

release, and shunt release.

The capability of the intelligent over-current controller:

a) classification: H type(normal), M type(normal intelligent), L type(economic)

b) with the function of overload long delay, short delay, fixed and instantaneous reverse time limit

Protection

c) single phase earthed protective function

d) indication function: setting current indication, action current indication and voltage of each wire

indication (please mention indication function when you make an order)

e) Alarm function: overload alarm

f) Self-diagnostics function: overheating and pc self-diagnostics.

g) Test function: Testing the action characteristic of controller.

Environment condition for operation and installation

Ambient temperature: -5℃~40℃, and average temperature in 24 hours below +35℃(except for special

orders)

Elevation of installation site: ≦2000m

Relative humidity: Not exceeding 50% at the maximum ambient temperature of +40℃. With lower

temperature, higher humidity would be permitted, but the lowest average temperature in a month not

exceeding +25℃ during the most moist month, and the maximum monthly average relative humidity not

exceeding 90% in that month, and giving consideration to the dews on the goods surface which could

appear due to the temperature change.

Pollution protection: IP30.

Application category: B or A type.

Installing categories: Ⅳ for rated working voltage 660V(690V) and below breaker's main circuits, coils of

under voltage release and primary circuit of transformers. Ⅲ for other auxiliary circuits and control

circuit.

Installing condition: the breaker should be installed according to stipulations in operation manual. For

breakers in common use, the vertical gradient is not more than 3°.

ZHEJIANG MKM ELECTRIC CO.,LTD.001/

MC

CB

Se

ries

AC

B S

erie

sM

CB

Se

ries

AT

S S

erie

sLoad-isolating S

eriesC

ontrol Appliance Series

MW1 Series Intelling Untiversal Breakers

Mw1 series intelligent universal circuit breakers/air circuit breaker (hereinafter called ACB) suits the

circuit of AC 50Hz, rated voltage 660V(690V) and below, rated current 400A-6300A distribution net and

it's used to distribute and protect circuit. It could also protect current supply device against overload,

under-voltage, short current and single-phase earthing. MW1 ACB has intelligentized protecting system,

accurate selectivity protection and it could increase power distribution reliability and avoid unnecessary

power failures. At the same time, MW1 series also has open communication interface which could

realize “Four Remote”, remote checking, remote regulating, remote control and communications in order

to satisfy collective control center and automatic system. The impulse withstand voltage of this ACB is

8000V in altitude of 2000m(diffirent mounting altitude, the impulse withstand voltage is differ, pls refer to

the standard, the Max. should be more than 12000V).

Varied intelligent controller offers various functions. the breaker has disconnecting function if does not

have intellighent controller and sensor, its corresponding symbols is shown as

Application

Product executive standard: IEC60947-2, GBI4048.2

Rated working voltage: AC690V and below

Mounting manner: fixed and draw-out

Intelligent controller: H type(normal), M type(normal intelligent), L type(economic)

Breaking capacity: 80KA 100KA ( virtual value)

Pole of number: 3pole 4pole

Release type: several type intelligent release provide different function

Frame current: 2000 3200 4000 6300

Rated current: (400A) 630-6300A

Products comply with IEC60947-2 GB14048.2 standard

Rated frame current Inm(A) Rated currentIn(A)

40

50

60

400A 630A 800A 1000A 1250A 1600A 2000A

400A 630A 800A 1000A 1250A 1600A 2000A

400A 630A 800A 1000A 1250A 1550A 1900A

400A 630A 800A 1000A 1250A 1550A 1800A

(0.4-1)In (0.4-15)In ±10%

In-50kA(Inm=2000A)

In-75kA(Inm=3200A)

In-750kA(Inm=4000A)

In-100kA(Inm=6300A)

±15%

Inm=2000~6300A

(0.2-0.8)In

(Max1200A,Min160A)

±10%

1.05Ir1 1.3Ir1 1.5Ir1Setting time S 15 30 60 120 240 480

>2h No action <1h Action 2.0Ir1Setting time S 8.4 16.9 33.7 67.5 135 270

Technical Data and Capability

Seeing Table 1 for Rated current of ACB

2000 (400)630、800、1000、1250、1600、2000

3200 2000、2500、2900、3200

4000 4000

4000/4 4000

6300 4000、5000、6300

Table 1

The rated short circuit breaking capability and short time withstand of the breakers, the arcing distance is

“zero”. (As the outside of the breaker is no arcing.)

Table 2

Rated frame current InmInm(A)

Rated limit short circuit breaking capabilityIcu(kA)O-CO

Rated working short circuit breaking capabilityIcs(kA)o-co-co

Rated short time withstand Icw current(kA) 0.4s,O-CO

400V

690V

400V

690V

400V

690V

2000

80

50

50

40

50

40

320/4000

100

65

80

65

80

50

6300

120

85

100

75

100

75

Note: the input and output wire are the same for the breaking of the capability.

The maximum dissipation power is 360W for the breakers, and in the different temperature, the rated

sustained current would change.

Ambient temperature℃Rated Current

M type intelligence over current controller protection feature and functions.

Protection feature and functions of over current controller

Seeing Table 4 for the Setting value Ir (I/In) and error

Table 3

Table 4

Long delay Ir1

Short delay Instantaneous Earthed fault

Error Error ErrorIr2 Ir3 Ir4

Notice: if there are three steps protection at the same time, the setting value couldn't across.

2 2Long delay over current inverse time operation feature I TL=(1.5Ir1) TL, and its action time(1.02-2-

0)Ir1shown as below, has time error is ±15%.

Table 4

Notice: tL-is long delay setting time of 1.5lr1; TL- is long delay action time.

Short delay over current operation feature

Short delay over current operation is constant time lag. If low multiple is inverse time, its characteristic 2 2should be I TS=4(Irl) ts, ts is common long delay design time and Ts is short delay action time. When the

overload current is ﹥8Irl, it would be converted to constant time lag, has time error is ±15%. See Table 6

for its constant time lag

Rated short time withstand Icw current(kA) 0.4s,O-CO

MC

CB

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AC

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0.1 0.2 0.3 0.4 0.06 0.14 0.23 0.35

Table 6

Delay time(S) Returnable time(S)

Over current release protection feature and functions, please refer to Fig. 1, earthed fault protection feature

and functions, please refer to Fig. 2.

M type intelligence over current controller protection feature and functions

Ammeter function: demonstrate each phase working current and earthed leaking current, show the

maximum phase current normally and the current or time when it's setting up, testing and making an

error.

Voltmeter function: indicate kinds of voltage of each wire and show the maximum normally.

Remote control and self-diagnostics function:

The controller has its own error self-diagnostics function: it would send error signal by “E” to indicate or

alarm when PC is making an error. And you could disconnect the circuit if you need when you restart

your computer.

When partial environment temperature partial runs up to 80℃, it could send alarm signal and disconnect

the circuit when lesser currents via. (For special orders)

Intelligent controller has overload, earthed, short circuit, load monitor, predicted alarm, release indication

(OCR) and etc. and all of the signals could be output through electrical contact or optical coupling which

would be convenient for user to connect external remote control unit. The electrical contact's capacity is

DC28V, 1A, AC125V, 1A.

Setting up function:

Use “set”, “+”, “_” and “save” these 4 buttons to set up all the parameters of the controller. Press “set up”

to the status you want to set (the status light would be on), and then press “+” or “_” button to adjust the

parameter to required value, then press “save” button. When “save” button light is on, the setting has

been locked up. The protection parameters of the controller couldn't be set up crosswise. When the

controller is back to reset after power cuts, press “set” button again and then check the setting

parameters circularly.

Testing function:

Use “set”, “+”, “_”, “release” and “unreleased” these buttons to check kinds of protection function and

feature of the controller and use “set”, “+”and “_” buttons to adjust a simulated failure test current.(Note:

don't press “save” to lock) and then use “release” or ” unreleased” buttons to test, the controller would go

ahead recovery processing. Press “release” button, the circuit would break. Press “unreleased” button,

the circuit wouldn't break and all the indication status are normal. If you want to do other test, please

press “return” or “clean” button after the test.

Note: for testing convenience, whether the earth leakage is setting in releasing or alarming position, the

test regards them as releasing treatment and the PRI is less than overload protection. In case there's

some error occurs during the testing, the controller would cut off the entire test automatically and then do

the recovery processing.

Load monitoring function:

Set two settings, ILC1 setting range (0.2-1) in and ILC2 setting range (0.2-1) In. the delay characteristic

of ILC1 is inverse characteristic, it's time setting is 1/2 of long delay setting; the delay characteristic of

ILC2 has two characteristics: one is inverse delay characteristic, it's time setting is 1/4 of long delay

setting. And the other is constant time lag; its delay time is 60S. The other delay function: the former is

used for disjunction junior unimportant load when the current is close to overload setting. And the latter is

used for making delay disjunction junior unimportant load when the current is beyond ILC1 setting, the

current would be decreased and keep the main circuit and important load circuit in power supply. When

the current is decreased into ILC2 and then gives the order to reconnect the circuits that have been cut

off after a certain delay, then recover the power supply of the entire system. There are two patterns of the

load monitoring from which users could choose one at random. About the monitoring characteristic,

please refer to fig.3 and 4, MCR release and imitate release protection. According to the special needs, it

could be shut off when doing the short delay releasing test.

MCR connecting and disjunction protection is mainly used for the switch off when the circuit is in error

status (the moment as the controller is turn on the power), the controller has the function to release the

circuit in low power short circuit current. The factory setting is 10KAm and the error is ±20%.(The other

setting could be done for the special needs.)

The controller has the function to send the releasing signal directly without the core's slice handling

when it is in super short circuit current.

Heat memory function

The controller has the mock duplex metal characteristics' memory function before the controller is

powered down when overloading and short circuit delay releasing. And the load energy would release

and finish short circuit in 30 minutes. The releasing time would be shorten, the controller would be power

down and the energy would be zero clearing when there's overloading and short delay during the

process.

a.

b.

c.

d.

e.

f .

g.

h.

ZHEJIANG MKM ELECTRIC CO.,LTD.003/

MC

CB

Se

ries

AC

B S

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sM

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ontrol Appliance Series

MW1 Series Intelling Untiversal Breakers

Fig.1

Fig.2

Fig.3

MC

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AC

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0.1 0.2 0.3 0.4 0.06 0.14 0.23 0.35

Table 6

Delay time(S) Returnable time(S)

Over current release protection feature and functions, please refer to Fig. 1, earthed fault protection feature

and functions, please refer to Fig. 2.

M type intelligence over current controller protection feature and functions

Ammeter function: demonstrate each phase working current and earthed leaking current, show the

maximum phase current normally and the current or time when it's setting up, testing and making an

error.

Voltmeter function: indicate kinds of voltage of each wire and show the maximum normally.

Remote control and self-diagnostics function:

The controller has its own error self-diagnostics function: it would send error signal by “E” to indicate or

alarm when PC is making an error. And you could disconnect the circuit if you need when you restart

your computer.

When partial environment temperature partial runs up to 80℃, it could send alarm signal and disconnect

the circuit when lesser currents via. (For special orders)

Intelligent controller has overload, earthed, short circuit, load monitor, predicted alarm, release indication

(OCR) and etc. and all of the signals could be output through electrical contact or optical coupling which

would be convenient for user to connect external remote control unit. The electrical contact's capacity is

DC28V, 1A, AC125V, 1A.

Setting up function:

Use “set”, “+”, “_” and “save” these 4 buttons to set up all the parameters of the controller. Press “set up”

to the status you want to set (the status light would be on), and then press “+” or “_” button to adjust the

parameter to required value, then press “save” button. When “save” button light is on, the setting has

been locked up. The protection parameters of the controller couldn't be set up crosswise. When the

controller is back to reset after power cuts, press “set” button again and then check the setting

parameters circularly.

Testing function:

Use “set”, “+”, “_”, “release” and “unreleased” these buttons to check kinds of protection function and

feature of the controller and use “set”, “+”and “_” buttons to adjust a simulated failure test current.(Note:

don't press “save” to lock) and then use “release” or ” unreleased” buttons to test, the controller would go

ahead recovery processing. Press “release” button, the circuit would break. Press “unreleased” button,

the circuit wouldn't break and all the indication status are normal. If you want to do other test, please

press “return” or “clean” button after the test.

Note: for testing convenience, whether the earth leakage is setting in releasing or alarming position, the

test regards them as releasing treatment and the PRI is less than overload protection. In case there's

some error occurs during the testing, the controller would cut off the entire test automatically and then do

the recovery processing.

Load monitoring function:

Set two settings, ILC1 setting range (0.2-1) in and ILC2 setting range (0.2-1) In. the delay characteristic

of ILC1 is inverse characteristic, it's time setting is 1/2 of long delay setting; the delay characteristic of

ILC2 has two characteristics: one is inverse delay characteristic, it's time setting is 1/4 of long delay

setting. And the other is constant time lag; its delay time is 60S. The other delay function: the former is

used for disjunction junior unimportant load when the current is close to overload setting. And the latter is

used for making delay disjunction junior unimportant load when the current is beyond ILC1 setting, the

current would be decreased and keep the main circuit and important load circuit in power supply. When

the current is decreased into ILC2 and then gives the order to reconnect the circuits that have been cut

off after a certain delay, then recover the power supply of the entire system. There are two patterns of the

load monitoring from which users could choose one at random. About the monitoring characteristic,

please refer to fig.3 and 4, MCR release and imitate release protection. According to the special needs, it

could be shut off when doing the short delay releasing test.

MCR connecting and disjunction protection is mainly used for the switch off when the circuit is in error

status (the moment as the controller is turn on the power), the controller has the function to release the

circuit in low power short circuit current. The factory setting is 10KAm and the error is ±20%.(The other

setting could be done for the special needs.)

The controller has the function to send the releasing signal directly without the core's slice handling

when it is in super short circuit current.

Heat memory function

The controller has the mock duplex metal characteristics' memory function before the controller is

powered down when overloading and short circuit delay releasing. And the load energy would release

and finish short circuit in 30 minutes. The releasing time would be shorten, the controller would be power

down and the energy would be zero clearing when there's overloading and short delay during the

process.

a.

b.

c.

d.

e.

f .

g.

h.

ZHEJIANG MKM ELECTRIC CO.,LTD.003/

MC

CB

Se

ries

AC

B S

erie

sM

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ontrol Appliance Series

MW1 Series Intelling Untiversal Breakers

Fig.1

Fig.2

Fig.3

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AC

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www.mkm-electric.com /004

Cp5611

Fig.4

H type intelligent controller

H type could serialize the communication connector which could be made up to hypotactic LAN system while it owns all the functions of M type. There

are 1 or 2 computers to be the main station and several intelligent circuit breakers or other CIM to be the secondary station. The system network

structure, please refer to the fig. below. The system could realize “four remote” functions about the circuit breaker unit. The monitoring aims to kinds of

electric network and action parameters and circuit breakers current action status, kinds of protection limit value's adjustment and decline, and the

intelligent circuit breakers' release and close controlling and etc. The system is applied to the power distribution system's construction and transform of

kinds of power station, power plant, small medium electric power substations, industrial and mining establishments and building and etc. Special

protocol connector's linking relationship, please refer to Diagram 3.

Seeing the following Figure 6 for the Connected diagram of Breaker basing on the universal DP agreement

Computer main station

RS485/RS232 converter or connecter

Communication terminal AB

The secondary station #1 of

Mw1 ACB

Communication terminal AB

The secondary station #2 of

Mw1 ACB

Communication terminal AB

The secondary station #3 of

Mw1 ACB

Upper manager

DP Mould

MW1 lntelligent breaker Other productinterace

DP Mould DP Mould DP Mould

MW1 lntelligent breaker MW1 lntelligent breaker

Fig.5

Fig.6

ZHEJIANG MKM ELECTRIC CO.,LTD.005/

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MW1 Series Intelling Untiversal Breakers

Hardware structure of the data communications network system.

The intelligent breakers supply the standard RS485 communication interface from 10# and 11# output.

Communicate ambient of the system connection: kind A STP.

Network main features:

Bi-directional and serial data transfer mode.

The strict principal and subordinate way, as the principal station is sponsor and controller of the

communication,

The communicate baud rate is 9600bit/s, and communicate distance is 1.2km, and for the special baud

rate as PROFIBUS-DP is 187.5kbit/s.

Monitor software:

YSS 2000 software can depend on the different project, to realize the using monitor management. As for

the intelligent breakers, it can realize working monitor operation and several kinds daily manage

function.

System structure

a.

b.

c.

System function

Remote control:

It is the operating control, which is to control the each subordinate station breaker's restore, close and

open by from the principal station. The operator chooses the relative objective from the system interface,

and uses the mouse to press the remote button. The time order and the subordinate station will send the

result to the principal station about the remote control.

Remote adjust:

It is the setting of protection fixed value of the subordinate station through principal station. In the

principal station, there is the protection fixed value of the subordinate station. The operator chooses the

relative object from the system interface, and uses the mouse to press the remote button. The operator

import the code and it will send the orders “close” and “open”. The order will be sent to the subordinate

station, and operating follows the time order, and the subordinate station will send the result to the

principal station about remote control. Then the principal station will its protection fixed value.

Remote test:

It tests the network working parameter of the subordinate station through principal station. The

subsidiary of the communication can send the working parameter to the upper: the current of the A, B,

and C, N phase, the voltage of the

Fault memory:

It can memory these parameter, the current of the A, B, C, N phase, the voltage of the

type of the malfunction, operation time of the malfunction, and put them into the databank.

The fault current, voltage of the subsidiary station show as stick pictures and absolute value by the

computer. And the working state will be shown as factual curve.

Remote communication:

The principal checks the subordinate station for the type, close, breaking state, each protection fixed

value, working state, and malfunction information state. And the subordinate will send the parameters

are type, state (make or break), malfunction information, alarm information and several protections

setting fixed value.

Other functions of the system:

Besides four remote functions, the system has several management functions: accident alarm

(information screen, picture pull, accident dial and sound alarm), note affair, and so on.

UAE, UBC and UCA.

UAE, UBC and

UCA,

a.

b.

c.

d.

e.

L type intelligent controller

It adopts the setting way of coding switch and stir switch, and has overload long delay, short circuit short

delay, instantaneous, earthed leakage four steps protection features, malfunction state, load current light

standard indication. But it does not have the digital indication.

Operation characteristic

The cycle times of the operation MCCB, please refer to Table 7.

Table 7

Rated frame degree current(A) Operating cycle total times

2000

3200、4000

6300

10000

10000

8000

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Cp5611

Fig.4

H type intelligent controller

H type could serialize the communication connector which could be made up to hypotactic LAN system while it owns all the functions of M type. There

are 1 or 2 computers to be the main station and several intelligent circuit breakers or other CIM to be the secondary station. The system network

structure, please refer to the fig. below. The system could realize “four remote” functions about the circuit breaker unit. The monitoring aims to kinds of

electric network and action parameters and circuit breakers current action status, kinds of protection limit value's adjustment and decline, and the

intelligent circuit breakers' release and close controlling and etc. The system is applied to the power distribution system's construction and transform of

kinds of power station, power plant, small medium electric power substations, industrial and mining establishments and building and etc. Special

protocol connector's linking relationship, please refer to Diagram 3.

Seeing the following Figure 6 for the Connected diagram of Breaker basing on the universal DP agreement

Computer main station

RS485/RS232 converter or connecter

Communication terminal AB

The secondary station #1 of

Mw1 ACB

Communication terminal AB

The secondary station #2 of

Mw1 ACB

Communication terminal AB

The secondary station #3 of

Mw1 ACB

Upper manager

DP Mould

MW1 lntelligent breaker Other productinterace

DP Mould DP Mould DP Mould

MW1 lntelligent breaker MW1 lntelligent breaker

Fig.5

Fig.6

ZHEJIANG MKM ELECTRIC CO.,LTD.005/

MC

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AC

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ontrol Appliance Series

MW1 Series Intelling Untiversal Breakers

Hardware structure of the data communications network system.

The intelligent breakers supply the standard RS485 communication interface from 10# and 11# output.

Communicate ambient of the system connection: kind A STP.

Network main features:

Bi-directional and serial data transfer mode.

The strict principal and subordinate way, as the principal station is sponsor and controller of the

communication,

The communicate baud rate is 9600bit/s, and communicate distance is 1.2km, and for the special baud

rate as PROFIBUS-DP is 187.5kbit/s.

Monitor software:

YSS 2000 software can depend on the different project, to realize the using monitor management. As for

the intelligent breakers, it can realize working monitor operation and several kinds daily manage

function.

System structure

a.

b.

c.

System function

Remote control:

It is the operating control, which is to control the each subordinate station breaker's restore, close and

open by from the principal station. The operator chooses the relative objective from the system interface,

and uses the mouse to press the remote button. The time order and the subordinate station will send the

result to the principal station about the remote control.

Remote adjust:

It is the setting of protection fixed value of the subordinate station through principal station. In the

principal station, there is the protection fixed value of the subordinate station. The operator chooses the

relative object from the system interface, and uses the mouse to press the remote button. The operator

import the code and it will send the orders “close” and “open”. The order will be sent to the subordinate

station, and operating follows the time order, and the subordinate station will send the result to the

principal station about remote control. Then the principal station will its protection fixed value.

Remote test:

It tests the network working parameter of the subordinate station through principal station. The

subsidiary of the communication can send the working parameter to the upper: the current of the A, B,

and C, N phase, the voltage of the

Fault memory:

It can memory these parameter, the current of the A, B, C, N phase, the voltage of the

type of the malfunction, operation time of the malfunction, and put them into the databank.

The fault current, voltage of the subsidiary station show as stick pictures and absolute value by the

computer. And the working state will be shown as factual curve.

Remote communication:

The principal checks the subordinate station for the type, close, breaking state, each protection fixed

value, working state, and malfunction information state. And the subordinate will send the parameters

are type, state (make or break), malfunction information, alarm information and several protections

setting fixed value.

Other functions of the system:

Besides four remote functions, the system has several management functions: accident alarm

(information screen, picture pull, accident dial and sound alarm), note affair, and so on.

UAE, UBC and UCA.

UAE, UBC and

UCA,

a.

b.

c.

d.

e.

L type intelligent controller

It adopts the setting way of coding switch and stir switch, and has overload long delay, short circuit short

delay, instantaneous, earthed leakage four steps protection features, malfunction state, load current light

standard indication. But it does not have the digital indication.

Operation characteristic

The cycle times of the operation MCCB, please refer to Table 7.

Table 7

Rated frame degree current(A) Operating cycle total times

2000

3200、4000

6300

10000

10000

8000

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AC

B S

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(0.35~0.7)Ue

(0.85~1.1)Ue

≤0. 35Ue

36VA 24VA

AC220

(0.7~1.1) Ue

1.3

30ms

24VA

AC

DC

220

380

220

6300VA

60W

Ac380 AC220 AC220

(0.85~1.1)Ue

≤200W

≤5s

Accessories:

under-voltage release

It is consist of under-voltage release coil and control modules

According to the working method: Instantaneous and delayed

The delay time is 1s, 3sand 5s. From 5s to 9s is taken as special model.

Within one half time delay, when the power voltage of the main circuit recovers to 85% Ue or above, the breaker does not Off.

Rated working voltage(Ue)

Action voltage

Reliable closing voltage

Reliable Off voltage

Power dissipation

AC380 AC220

Shunt release

Remote control to make break

Rated control power voltage(V)

Action voltage(V)

Instantaneous current

Breaking time

Power dissipation

AC380

0.7

36VA

AC110

1.3

24VA

Closing electromagnet

After stored energy, the closing electromagnet can make the stored-energy spring force of operation mechanism instantaneously energy releases. so

that quickly close the circuit breaker

Rated control power voltage(V)

Action voltage(V)

Instantaneous current

Breaking time

power dissipation

AC380

0.7

36VA

AC110

1.3

24VA

Ac220

(0.7~1.1) Ue

1.3

70ms

24VA

Electrical operatorThe breaker is with electrical energy storage and automatical energy re-storage function Circuit breaker is with energy manual storage function

Rated control power voltage(V)

Action voltage(V)

Power dissipation

Storage time

85W/110W/150W I / II /III

Auxiliary switchRated value

Rated voltage(v) Conventional themal current (Ith A) Rated control capacity

Notes: The general type of auxiliary switch is provided with 4 conversion contacts to user, The special: 3 NC 3NO, 5 conversion contacts. 4 NCand4 NO

key lock

Circuit breaker may be breaking the lock button position in the press, when the circuit breaker closing operation can not be done.

User option, the factory to provide lock and key

One separate circuit breaker with one lock and key

Two circuit breaker use the same two locks and key

Three circuit breakers with the same three of the same locks and two keys

Notes: Key chain with ACB need to pull out the key, you must first press and hold the sub-brake button, the key anti-clockwise rotation, and then call

out the key.

Property

Property

Property

Property

ZHEJIANG MKM ELECTRIC CO.,LTD.007/

MC

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MW1 Series Intelling Untiversal Breakers

Closing megnetic

Auxiliary contact

Motor mechanism

Intelligent controller

Installed hole

Drawer

General descriptions of structure

The fixed circuit breaker is made up of contact terminal system, intelligent controller, manual operation system, electrical operation system and mounting card. The draw-out circuit breaker is made up of contact terminal system, intelligent controller, manual operation system, and electrical operation system and draw base. The circuit breaker is solid placement and has the feature of compact structure and minute extension. The contact system is seal into the insulating base, and each contact terminal is separated by insulating board to form an individual closet. And the intelligent controller, manual operation and electrical operation structure form each independent unit before them one by one. If one of them doesn't work, you could take the entire old down and then take the new one on.The draw-out circuit breaker is made up of insert circuit breaker and draw base. The guiding rail inside the draw base could be pushed in and pull out, the insert circuit breaker is on the guiding rail of the in and out draw. It links and connects the major loop through the insert generatrix and bridge type contact on the draw base.There are three operation positions for draw-out circuit breakers: “Connecting”, “testing” and “breaking” positions. The position change could be realized by handle's procession and out of procession and the three positions' indication could be realized by the handle display on the draw-out base' beam.The major loop and the secondary circuit could be connected when it's in “connecting” position. The major loop would be disconnected and be separated by insulating barrier; only the secondary circuit is connected and could run necessary action test. Both the major loop and the secondary circuit would be disconnected when it's in “breaking” position. The draw-out circuit breaker has mechanical interlocking. The circuit breaker could be closed when it's in “connecting” or “testing” position and it couldn't be closed during the middle position between connecting and testing. The full-face indictor chart, please refer to Fig.5.

Breaking down showing/return button

Closing button

Handlc for manual cncrgy storage

Breaking button

Energy storage/energy release indication

Closed/broken showing

Facc(black and whitc)

Device for passing in or not

Position indicator

Handle and holder

Fig.7

Under voltage release

Shunt release

Product instructure

MC

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(0.35~0.7)Ue

(0.85~1.1)Ue

≤0. 35Ue

36VA 24VA

AC220

(0.7~1.1) Ue

1.3

30ms

24VA

AC

DC

220

380

220

6300VA

60W

Ac380 AC220 AC220

(0.85~1.1)Ue

≤200W

≤5s

Accessories:

under-voltage release

It is consist of under-voltage release coil and control modules

According to the working method: Instantaneous and delayed

The delay time is 1s, 3sand 5s. From 5s to 9s is taken as special model.

Within one half time delay, when the power voltage of the main circuit recovers to 85% Ue or above, the breaker does not Off.

Rated working voltage(Ue)

Action voltage

Reliable closing voltage

Reliable Off voltage

Power dissipation

AC380 AC220

Shunt release

Remote control to make break

Rated control power voltage(V)

Action voltage(V)

Instantaneous current

Breaking time

Power dissipation

AC380

0.7

36VA

AC110

1.3

24VA

Closing electromagnet

After stored energy, the closing electromagnet can make the stored-energy spring force of operation mechanism instantaneously energy releases. so

that quickly close the circuit breaker

Rated control power voltage(V)

Action voltage(V)

Instantaneous current

Breaking time

power dissipation

AC380

0.7

36VA

AC110

1.3

24VA

Ac220

(0.7~1.1) Ue

1.3

70ms

24VA

Electrical operatorThe breaker is with electrical energy storage and automatical energy re-storage function Circuit breaker is with energy manual storage function

Rated control power voltage(V)

Action voltage(V)

Power dissipation

Storage time

85W/110W/150W I / II /III

Auxiliary switchRated value

Rated voltage(v) Conventional themal current (Ith A) Rated control capacity

Notes: The general type of auxiliary switch is provided with 4 conversion contacts to user, The special: 3 NC 3NO, 5 conversion contacts. 4 NCand4 NO

key lock

Circuit breaker may be breaking the lock button position in the press, when the circuit breaker closing operation can not be done.

User option, the factory to provide lock and key

One separate circuit breaker with one lock and key

Two circuit breaker use the same two locks and key

Three circuit breakers with the same three of the same locks and two keys

Notes: Key chain with ACB need to pull out the key, you must first press and hold the sub-brake button, the key anti-clockwise rotation, and then call

out the key.

Property

Property

Property

Property

ZHEJIANG MKM ELECTRIC CO.,LTD.007/

MC

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AC

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sM

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ontrol Appliance Series

MW1 Series Intelling Untiversal Breakers

Closing megnetic

Auxiliary contact

Motor mechanism

Intelligent controller

Installed hole

Drawer

General descriptions of structure

The fixed circuit breaker is made up of contact terminal system, intelligent controller, manual operation system, electrical operation system and mounting card. The draw-out circuit breaker is made up of contact terminal system, intelligent controller, manual operation system, and electrical operation system and draw base. The circuit breaker is solid placement and has the feature of compact structure and minute extension. The contact system is seal into the insulating base, and each contact terminal is separated by insulating board to form an individual closet. And the intelligent controller, manual operation and electrical operation structure form each independent unit before them one by one. If one of them doesn't work, you could take the entire old down and then take the new one on.The draw-out circuit breaker is made up of insert circuit breaker and draw base. The guiding rail inside the draw base could be pushed in and pull out, the insert circuit breaker is on the guiding rail of the in and out draw. It links and connects the major loop through the insert generatrix and bridge type contact on the draw base.There are three operation positions for draw-out circuit breakers: “Connecting”, “testing” and “breaking” positions. The position change could be realized by handle's procession and out of procession and the three positions' indication could be realized by the handle display on the draw-out base' beam.The major loop and the secondary circuit could be connected when it's in “connecting” position. The major loop would be disconnected and be separated by insulating barrier; only the secondary circuit is connected and could run necessary action test. Both the major loop and the secondary circuit would be disconnected when it's in “breaking” position. The draw-out circuit breaker has mechanical interlocking. The circuit breaker could be closed when it's in “connecting” or “testing” position and it couldn't be closed during the middle position between connecting and testing. The full-face indictor chart, please refer to Fig.5.

Breaking down showing/return button

Closing button

Handlc for manual cncrgy storage

Breaking button

Energy storage/energy release indication

Closed/broken showing

Facc(black and whitc)

Device for passing in or not

Position indicator

Handle and holder

Fig.7

Under voltage release

Shunt release

Product instructure

MC

CB

S

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AC

B S

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MC

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Pull out lock stem Wear into the lock stem

The use of circuit breakers

The operating of the Drawer type

The insert operation of the circuit breaker

a. Pull out the guide

b. Put the circuit breaker on the rails in the figure below; please make sure put the two circuit breaker

seating cards stent protruding into the guide groove.

c. Then push the body of circuit breaker move into until can not go any farther.

d. Out of the handle, and fully inserted into the first hexagonal handle drawer handle holes Block.

e. Turning the handle clockwise until the position indicator to "connect" position, and can hear both sides

of the drawer with”kada”, pulling the handle back into the place.

Output operation of the circuit breaker

a.Firstly make the circuit breaker from the "connect" position to move to the "separated" position (the

handle counter-clockwise rotation)

b.After pull the handle, press the icon out of circuit breakers, when pulling the circuit breaker out,

because of the focus forward, make sure circuit breakers prevent from dumping and falling

c.Pull out the circuit breaker body, and then put back the rail.

The lock of the “separated” position of the drawer type circuit breaker(the user buy the lock by their

selves)

a.Pull out the lock icon according to the figure.

b.Penetrated through the padlock, when the circuit breaker will not be able to from the "separation"

movement to "test" or "connected" position

Fig.8-1 Fig.8-2

Fig.8-3 Fig.8-4

Fig.8-5 Fig.8-6

Fig.8-7

Fig.8-8 Fig.8-9

ZHEJIANG MKM ELECTRIC CO.,LTD.009/

MC

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ontrol Appliance Series

MW1 Series Intelling Untiversal Breakers

Storage operation

a.Energy storage will be pulled on the handle 6 or 7 times up and down repeatedly, until the hearing,

"kada" sound, and when the hands do not feel anti-power, energy storage instructions show the

"Storage", energy end

b.After the end of storage, “storage, off energy” instruction will on the “storage” position.

c.Electric Energy Storage: After the power control loop, the electric energy storage automatically

immediately (control circuit automatically have access into the situation in pre-storage)

Sub-switch operation

Manually on-off operation

a.Closing: When the circuit breaker in the energy, the disconnected state, push the green “I” button,

circuit breaker switch, “sub-gates, switch on” indicator by the “O” to “I”. “Storage, release “ indicator from

“energy” to “release”

b.OFF: When the circuit breaker in the closed state, push the red "O" button, break indicator circuit

breaker from the "I" to "o".

Electrical on-off operation

a.Closing: When the circuit breaker in the energy, the disconnected state ,Rated voltage will be imposed

on the electromagnet switch to circuit breaker close

b.OFF: When the circuit breaker in the closed state, Rated voltage will be imposed on the shunt release,

so that circuit breaker off

Interlock mechanism (suitable fixed type and draw out type)

Stacked and interlocked with connecting rods

Remark:

1. Use 3 vertical installed circuit

breaker of lever chain

2.if 2 circuit breaker interlock

only move the top circuit breaker

Fig.8-10

Fig.8-11 Fig.8-12

Fig.9a

Base point

The base of circuit breaker

Diagram

Probable operation method

MC

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AC

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MC

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Pull out lock stem Wear into the lock stem

The use of circuit breakers

The operating of the Drawer type

The insert operation of the circuit breaker

a. Pull out the guide

b. Put the circuit breaker on the rails in the figure below; please make sure put the two circuit breaker

seating cards stent protruding into the guide groove.

c. Then push the body of circuit breaker move into until can not go any farther.

d. Out of the handle, and fully inserted into the first hexagonal handle drawer handle holes Block.

e. Turning the handle clockwise until the position indicator to "connect" position, and can hear both sides

of the drawer with”kada”, pulling the handle back into the place.

Output operation of the circuit breaker

a.Firstly make the circuit breaker from the "connect" position to move to the "separated" position (the

handle counter-clockwise rotation)

b.After pull the handle, press the icon out of circuit breakers, when pulling the circuit breaker out,

because of the focus forward, make sure circuit breakers prevent from dumping and falling

c.Pull out the circuit breaker body, and then put back the rail.

The lock of the “separated” position of the drawer type circuit breaker(the user buy the lock by their

selves)

a.Pull out the lock icon according to the figure.

b.Penetrated through the padlock, when the circuit breaker will not be able to from the "separation"

movement to "test" or "connected" position

Fig.8-1 Fig.8-2

Fig.8-3 Fig.8-4

Fig.8-5 Fig.8-6

Fig.8-7

Fig.8-8 Fig.8-9

ZHEJIANG MKM ELECTRIC CO.,LTD.009/

MC

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ontrol Appliance Series

MW1 Series Intelling Untiversal Breakers

Storage operation

a.Energy storage will be pulled on the handle 6 or 7 times up and down repeatedly, until the hearing,

"kada" sound, and when the hands do not feel anti-power, energy storage instructions show the

"Storage", energy end

b.After the end of storage, “storage, off energy” instruction will on the “storage” position.

c.Electric Energy Storage: After the power control loop, the electric energy storage automatically

immediately (control circuit automatically have access into the situation in pre-storage)

Sub-switch operation

Manually on-off operation

a.Closing: When the circuit breaker in the energy, the disconnected state, push the green “I” button,

circuit breaker switch, “sub-gates, switch on” indicator by the “O” to “I”. “Storage, release “ indicator from

“energy” to “release”

b.OFF: When the circuit breaker in the closed state, push the red "O" button, break indicator circuit

breaker from the "I" to "o".

Electrical on-off operation

a.Closing: When the circuit breaker in the energy, the disconnected state ,Rated voltage will be imposed

on the electromagnet switch to circuit breaker close

b.OFF: When the circuit breaker in the closed state, Rated voltage will be imposed on the shunt release,

so that circuit breaker off

Interlock mechanism (suitable fixed type and draw out type)

Stacked and interlocked with connecting rods

Remark:

1. Use 3 vertical installed circuit

breaker of lever chain

2.if 2 circuit breaker interlock

only move the top circuit breaker

Fig.8-10

Fig.8-11 Fig.8-12

Fig.9a

Base point

The base of circuit breaker

Diagram

Probable operation method

MC

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AC

B S

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MC

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Soft interlock horizontal, vertical interlocks all can be provided, please refer to fig. 6b.

Wire connecting terminalThere are 47 overall wire connecting terminals for one circuit breaker,if required, that could be 51pcs.

And the connection is very simple and easy for the users. For the connection diagram, please refer to

Fig. 7a),b),c).

Note:

If the control power voltage of F, X and M is different, it should be connected to different power.

Terminal #35 could be connected with the power directly (automatic pre-power storage and also could be

concatenated close button and then connect the power.(manual pre-power storage).

Terminals #6~#7 could output breaking contact point for special needs.

For extra accessories, please self provide.

*When the working power of the intelligent circuit is DC, it should be attached DC power module. (At this

time #1 and #2 terminals couldn't be connected with AC power.) The secondary connection, please refer

to the diagram (DC power 110V or 220V is inputting from U1 (+) and U2 (-), these two output terminals of

power module is connected with secondary wire connecting terminal1 (+) and 2(-) separately.

The other connecting method of Intelligent controller:

#1 and #2 AC working current inputting (It would be input from DC power module when it's in DC.)

#25 and #26: external connection of neutral pole or neutral current mutual inductor inputting.

SB1-Shunt release (self-provided), X-closing electromagnet, DF-auxiliary contact

Q-under voltage release or under voltage delay release,

SB2-under voltage button, M: storage motor, F: Shunt release,

O: close contact (3A/AC380V).

SB3-switch knob (self-provided), XT: connecting terminal, SA: Motor MSW, ⊙ -signal lamp (self-

provided)

Fig.9b

Max

Auxiliary contactMotor close

Storage Break

Motor breakEmergency

breakIntelligent controllerMain loop

Fault

Clo

sing

Control

power

Handle

unit

Main loop

power

Working power

or

or

DC Power module

Fig 10 a( The controller is M type or L type basic function)

ZHEJIANG MKM ELECTRIC CO.,LTD.011/

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MW1 Series Intelling Untiversal Breakers

Note:

If the control power voltage of F, X and M is different, it should be connected to different power.

Terminal #35 could be connected with the power directly (automatic pre-power storage and also could be

concatenated close button and then connect the power.(manual pre-power storage).

Terminals #6~#7 could output breaking contact point for special needs

The other wire connecting method of circuit breaker.

#1 and #2 AC working current inputting (It would be input from DC power module when it's in DC.)

#12 the signal of overload predicted alarm outputting

#14 instantaneous short delay releasing signal outputting

#15 long delay releasing signal outputting

#16 earthed fault releasing signal outputting

#17 over load removal 1 signals outputting

#19 signal outing public line

#20 self-diagnosis signal outputting

#21 releasing signal (or the power element for release or under voltage)

#25 and #26: external connection of neutral pole or neutral current mutual inductor inputting.

For extra accessories, please self provide.

*When the working power of the intelligent circuit is DC, it should be attached DC power module. (At this

time #1 and #2 terminals couldn't be connected with AC power.) The secondary connection, please refer

to the diagram (DC power 110V or 220V is inputting from U1 (+) and U2 (-), these two output terminals of

power module is connected with secondary wire connecting terminal1 (+) and 2(-) separately.

SB1-Shunt release (self-provided), X-closing electromagnet, DF-auxiliary contact

Q-under voltage release or under voltage delay release,

SB2-under voltage button, M: storage motor, F: Shunt release,

O: close contact (3A/AC380V).

SB3-switch knob (self-provided), XT: connecting terminal, SA: Motor MSW, ⊙ -signal lamp (self-

provided)

In dotted portion, user connected above 12#-19# four contact functions is H type pretermission state

when leaving factory.

Control

power

BreakStorage

Main loop

power

Fault Closing

Auxiliary switchStorage

energy motor

Closing

electromagnetShunt

release

Under voltage

releaseIntelligent release

Intelligent release

powerExternal transformer

Circuit breaker

into line side

Fig 10 b( The controller is M type with additional function or H type)

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Soft interlock horizontal, vertical interlocks all can be provided, please refer to fig. 6b.

Wire connecting terminalThere are 47 overall wire connecting terminals for one circuit breaker,if required, that could be 51pcs.

And the connection is very simple and easy for the users. For the connection diagram, please refer to

Fig. 7a),b),c).

Note:

If the control power voltage of F, X and M is different, it should be connected to different power.

Terminal #35 could be connected with the power directly (automatic pre-power storage and also could be

concatenated close button and then connect the power.(manual pre-power storage).

Terminals #6~#7 could output breaking contact point for special needs.

For extra accessories, please self provide.

*When the working power of the intelligent circuit is DC, it should be attached DC power module. (At this

time #1 and #2 terminals couldn't be connected with AC power.) The secondary connection, please refer

to the diagram (DC power 110V or 220V is inputting from U1 (+) and U2 (-), these two output terminals of

power module is connected with secondary wire connecting terminal1 (+) and 2(-) separately.

The other connecting method of Intelligent controller:

#1 and #2 AC working current inputting (It would be input from DC power module when it's in DC.)

#25 and #26: external connection of neutral pole or neutral current mutual inductor inputting.

SB1-Shunt release (self-provided), X-closing electromagnet, DF-auxiliary contact

Q-under voltage release or under voltage delay release,

SB2-under voltage button, M: storage motor, F: Shunt release,

O: close contact (3A/AC380V).

SB3-switch knob (self-provided), XT: connecting terminal, SA: Motor MSW, ⊙ -signal lamp (self-

provided)

Fig.9b

Max

Auxiliary contactMotor close

Storage Break

Motor breakEmergency

breakIntelligent controllerMain loop

Fault

Clo

sing

Control

power

Handle

unit

Main loop

power

Working power

or

or

DC Power module

Fig 10 a( The controller is M type or L type basic function)

ZHEJIANG MKM ELECTRIC CO.,LTD.011/

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MW1 Series Intelling Untiversal Breakers

Note:

If the control power voltage of F, X and M is different, it should be connected to different power.

Terminal #35 could be connected with the power directly (automatic pre-power storage and also could be

concatenated close button and then connect the power.(manual pre-power storage).

Terminals #6~#7 could output breaking contact point for special needs

The other wire connecting method of circuit breaker.

#1 and #2 AC working current inputting (It would be input from DC power module when it's in DC.)

#12 the signal of overload predicted alarm outputting

#14 instantaneous short delay releasing signal outputting

#15 long delay releasing signal outputting

#16 earthed fault releasing signal outputting

#17 over load removal 1 signals outputting

#19 signal outing public line

#20 self-diagnosis signal outputting

#21 releasing signal (or the power element for release or under voltage)

#25 and #26: external connection of neutral pole or neutral current mutual inductor inputting.

For extra accessories, please self provide.

*When the working power of the intelligent circuit is DC, it should be attached DC power module. (At this

time #1 and #2 terminals couldn't be connected with AC power.) The secondary connection, please refer

to the diagram (DC power 110V or 220V is inputting from U1 (+) and U2 (-), these two output terminals of

power module is connected with secondary wire connecting terminal1 (+) and 2(-) separately.

SB1-Shunt release (self-provided), X-closing electromagnet, DF-auxiliary contact

Q-under voltage release or under voltage delay release,

SB2-under voltage button, M: storage motor, F: Shunt release,

O: close contact (3A/AC380V).

SB3-switch knob (self-provided), XT: connecting terminal, SA: Motor MSW, ⊙ -signal lamp (self-

provided)

In dotted portion, user connected above 12#-19# four contact functions is H type pretermission state

when leaving factory.

Control

power

BreakStorage

Main loop

power

Fault Closing

Auxiliary switchStorage

energy motor

Closing

electromagnetShunt

release

Under voltage

releaseIntelligent release

Intelligent release

powerExternal transformer

Circuit breaker

into line side

Fig 10 b( The controller is M type with additional function or H type)

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Overall and mounting dimension`

Overall and mounting dimension for fixed type, please refer to fig 11 and 12.

Fig.11 Overall and mounting dimension for fixde type(MW1-2000,2000/4)

Fig.12 Overall and mounting dimension for fixde type (MW1-3200,3200/4)

4P

3P

3P

4P

3P

4P

3P

4P

3P

4P

3P

4P

Vertical wiring

Level wiring

Vertical wiring

Level wiring

In

400-800A

1000-1600A

2000A

a mm

10

15

20

In

2000A,2500A

2900A,3200A

a mm

20

30

ZHEJIANG MKM ELECTRIC CO.,LTD.013/

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MW1 Series Intelling Untiversal Breakers

Fig.13 Overall and mounting dimension for Drawer-out type(MW1-2000,2000/4)

Fig.14 Overall and mounting dimension for Drawer-out type(MW1-3200,3200/4)

4P

3P

4P3P

4P

3P

4P3P

4P

3P

4P

3P

Vertical wiring

Level wiring

Vertical wiring

Level wiring

In

400-800A

1000-1600A

2000A

a mm

10

15

20

In

2000A,2500A

2900A,3200A

a mm

20

30

Overall and mounting dimension for drawer-out type , please refer to fig.13~14.

Connected

Seperated

Connected

Seperated

Connected

Seperated

Connected

Seperated

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Overall and mounting dimension`

Overall and mounting dimension for fixed type, please refer to fig 11 and 12.

Fig.11 Overall and mounting dimension for fixde type(MW1-2000,2000/4)

Fig.12 Overall and mounting dimension for fixde type (MW1-3200,3200/4)

4P

3P

3P

4P

3P

4P

3P

4P

3P

4P

3P

4P

Vertical wiring

Level wiring

Vertical wiring

Level wiring

In

400-800A

1000-1600A

2000A

a mm

10

15

20

In

2000A,2500A

2900A,3200A

a mm

20

30

ZHEJIANG MKM ELECTRIC CO.,LTD.013/

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MW1 Series Intelling Untiversal Breakers

Fig.13 Overall and mounting dimension for Drawer-out type(MW1-2000,2000/4)

Fig.14 Overall and mounting dimension for Drawer-out type(MW1-3200,3200/4)

4P

3P

4P3P

4P

3P

4P3P

4P

3P

4P

3P

Vertical wiring

Level wiring

Vertical wiring

Level wiring

In

400-800A

1000-1600A

2000A

a mm

10

15

20

In

2000A,2500A

2900A,3200A

a mm

20

30

Overall and mounting dimension for drawer-out type , please refer to fig.13~14.

Connected

Seperated

Connected

Seperated

Connected

Seperated

Connected

Seperated

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Fig.15 Overall and mounting dimension for (MW1-4000,5000 3+3/3P)Drawer-out type

Fig.16 Overall and mounting dimension for (MW1-4000,5000 3+3/3P)Drawer-out type

Note:the size of the board center to circuit breaker center is 57.5

Connected

Seperated

Note:the size of the board center to circuit breaker center is 206.5

Connected

Seperated

ZHEJIANG MKM ELECTRIC CO.,LTD.015/

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MW1 Series Intelling Untiversal Breakers

注: 面板中心致断路器中心

左右尺寸为246.5

Fig.17 Overall and mounting dimension for (MW1-6300+3/3P)Drawer-out type

Fig.18 Overall and mounting dimension for (MW1-6300 In=6300A)Drawer-out type

Please refer to Diagram 12 for MW1 User connective copper specification and quantity.

Rated currentExternal copper line type Each pole number Rated current

External copper line type Each pole number

Table 8

630A

800A

1000A

1250A

1600A

2000A

2500A

40 X 5

50 X 5

60 X 5

80 X 5

100 X 5

100 X 5

100 X 5

2

2

2

2

2

3

4

2000A

2500A

3600A

4000A

5000A

6300A

100 X 5

120 X 5

120 X 5

120 X 5

100 X 5

120 X 5

3

3

4

4

6

6

3P

4P

3P4P

3P

4P

Connected

Seperated

Note:the size of the board center to circuit breaker center is 189(3P)、246.5(4P)

Level wiring

Level wiring

Note:the size of the board center to circuit breaker center is 246.5

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Fig.15 Overall and mounting dimension for (MW1-4000,5000 3+3/3P)Drawer-out type

Fig.16 Overall and mounting dimension for (MW1-4000,5000 3+3/3P)Drawer-out type

Note:the size of the board center to circuit breaker center is 57.5

Connected

Seperated

Note:the size of the board center to circuit breaker center is 206.5

Connected

Seperated

ZHEJIANG MKM ELECTRIC CO.,LTD.015/

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MW1 Series Intelling Untiversal Breakers

注: 面板中心致断路器中心

左右尺寸为246.5

Fig.17 Overall and mounting dimension for (MW1-6300+3/3P)Drawer-out type

Fig.18 Overall and mounting dimension for (MW1-6300 In=6300A)Drawer-out type

Please refer to Diagram 12 for MW1 User connective copper specification and quantity.

Rated currentExternal copper line type Each pole number Rated current

External copper line type Each pole number

Table 8

630A

800A

1000A

1250A

1600A

2000A

2500A

40 X 5

50 X 5

60 X 5

80 X 5

100 X 5

100 X 5

100 X 5

2

2

2

2

2

3

4

2000A

2500A

3600A

4000A

5000A

6300A

100 X 5

120 X 5

120 X 5

120 X 5

100 X 5

120 X 5

3

3

4

4

6

6

3P

4P

3P4P

3P

4P

Connected

Seperated

Note:the size of the board center to circuit breaker center is 189(3P)、246.5(4P)

Level wiring

Level wiring

Note:the size of the board center to circuit breaker center is 246.5

MC

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Please refer to Diagram fig.19 for doorframe dimension and hole distance of mounting

Fig.19

In

2000

3200

4000/3

4000/4

6300

a mm

303

366

366

303

366

b mm

346

407

407

346

407

c mm

170

211

d mm

132.5

162.5

162.5

132.5

162.5

Installation, operation and maintenance

Installation

Please check if the specification of the circuit breaker is up to the mustard before installation.

Please check the insulating resistance of the circuit breaker by 500V mega meter before installation and

it should no less than 10MΩ when the ambient medium temperature is 20℃ ± 5℃ and the relevant

humidity level is 50%-70%, otherwise it should be parched to use until the insulating resistance meets

the demands.

The base should be in horizontal position and be fixed by Blot M10 when installation.

Please do the reliable earthed protection when installation and make the clear earthed mark in the

earthed place.

Please don't change the technical data of the upper or nether inlet line of the circuit.

When the installation is finished and connected with the wire according to the relevant connecting

diagram, please do the operation test below before the main power is turned on (the indication on the

draw-out circuit breaker's base is in “testing” position):

Check under voltage, shunt release, closing electromagnetic and voltage of the electrical operation

mechanism is match case or not. (The under voltage release must be turn power on before the circuit

breaker is closed.)

Move the handle on the veil up and down for seven times and then the “stored energy” is showed on the

panel with a click. When the energy storing is finished, press “1” button or make the closing

electromagnetic in power, and the circuit breaker would be closed reliably (in the case that the “return”

button could reset), moving the handle could store the energy again.

The electric is operated with power the “stored energy” is showed on the panel with a click. When the

energy storing is finished, the electric motor would cut power off automatically and then press “1” button

or make the closing electromagnetic in power, and the circuit breaker would be closed reliably.

Pressing under voltage, shunt release or “O” button on the veil, the release testing of the intelligent

release could make the circuit breaker cut when the circuit breaker is closed.

The operation of the intelligent controller

The plate of L4 type intelligent release as Fig. 20

The plate of M and H type intelligent release as Fig. 21.22

The instruction of L type intelligent release as Table. 9

The buttons and signal lamps of H and M type intelligent release as Table.10

The controller can adjust settings on line, but this time the load current should be less than the current

setting.

Power supply controller can be used:

1. Auxiliary power supply (the Connection as Figure10a.10b)

2. The panel of the controller input DC24V

Frame installation and installation hole instance

The back of circuit breaker

The right side base installed holes certer The right side base

installed holes certer

Fixed type Drawer-out type

ZHEJIANG MKM ELECTRIC CO.,LTD.017/

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MW1 Series Intelling Untiversal Breakers

The setting of the L type controller

The long time delay overload setting current Ir1 following Ir1 setting coding switch, if the code switches

Numerical arrow 0.8, then Ir1 = 0.8 * In. Note: In the entire time, coding must switch to digital.

Action time of the long time delay overload setting tL: fluctuations in the allocated side tL code switch

setting; the whole time value and the value corresponding to the following tL.

The remaining section of the protection of the entire set of parameters and overload protection of the

long time delay similar.

The test before using:

Intelligent release put into operation in the former, in order to check the release system intact case of the

smart user instantaneous release test release.

Test Method: "Clear" and then click "Test", intelligent release of instantaneous release, Ir3 bright red

light.

After the end of the trial click the "Clear" to enter the running state; at the same time it must be red

"reset" circuit breaker to be closed

The failure checking of the L type intelligent release:

"Clear" and then click "failure check" button, the system shows faults of the previous section, "that

section of the red light"

Press "Clear" button from the failure to check the status and return to operational status.

The display checking of the L type intelligent release.

"Clear" and then click "failure check" button, followed by six under the "test" button, wait a little longer all

the light-emitting diode should be lit.

M type, H type intelligent release

1.The setting of M and H type Intelligent release

--the overload long delay current setting of the controller: press “clear” button and then press “set”

button till the long delay status light (Ir1) is on and show the long delay factory current setting value,

generally it should be “In” ;. Press “+” and “-” button, the sliding scale is ≤2A once until it's close to

needed current. On top of that, press “save” button and then the storage indication light is on once and

off which means the long delay current setting value is finished saving.

--The setting of overload long delay time setting (tL): press “set” button again and the long delay time

status indication green light would be on and show the long delay time factory setting value (15s). Press

“+” for once, the time would be double added. If the time is too long, press “-” button. The time would be

double reduced for once. On top of that, press “save” button and then the storage indication light is off

which means the long delay time setting is finished saving.

The protect action and action time setting method of load monitoring, short delay, instantaneous, earthed

and etc. is same as above except the different corresponding status indication.

Such as short circuit protection short delay current Ir2 setting short-delay short-circuit state of the

corresponding indicator light "Ir2" yellow light, and its action time setting time corresponds to the state of

its actions "tS" yellow light, and so on

The earthed time setting is in “off” position which means the fault status and earthed one is only alarming

but no release. The instantaneous setting is in “off” position which means the protection is been

cancelled. The controller has the function of self lock key and then goes into error handling status in

case there are error signals during the setting process.

Intelligent release set in the whole process, once the line broke down, setting function will be blocked

automatically entered to deal with line fault, and has been stored by setting the value of the

implementation of the protection.

Intelligent release set in the whole process, once the line broke down, setting function will be blocked

automatically entered to deal with line fault, and has been stored by setting the value of the

implementation of the protection.

The protection of Intelligent Release After setting parameters, and then a "clear" button, the system is

running immediately; if setting after pressing any key, over a minute, the system will automatically return

to the running state.

The test of the M and H type controller

--After the parameters of the controller is set and before the circuit running, User could check all kinds

of protection function of release according to special needs. For the controller testing, there is “release”

or “unreleased” for choice. Press “release” button to test, the circuit breaker would be cut; and press

“unreleased” button which wouldn't send the releasing signal and the circuit breaker wouldn't cut. (Note:

L type only has release testing, press “test” button and the controller would send instantaneous signal

and the circuit breaker would cut.)

--For overload long delay test, press “set” button till the long delay status light is on. Check overload

setting value and to the other current status. Press “+” and “-” button to adjust the current to ﹥ 1.3Irl and

press test button into overload testing status. Click on the "release" or "Non-release" button, when the

"pilot" yellow light (that has been out of state during the trial) have been set to start trial long time delay,

intelligent overload long delay release according to the law of inverse-time extension when the action,

action time, depending on the protection of characteristic curves by the expression of the corresponding

calculated characteristics. During the process of overload long delay current overload indicator "Ir1"

flashing yellow light; when the time comes action, fault state "Ir1" the red light (if it is a test release, the

release issued by breaking move to make circuit breakers and colleagues " Trip "flashing red lights that

MC

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Please refer to Diagram fig.19 for doorframe dimension and hole distance of mounting

Fig.19

In

2000

3200

4000/3

4000/4

6300

a mm

303

366

366

303

366

b mm

346

407

407

346

407

c mm

170

211

d mm

132.5

162.5

162.5

132.5

162.5

Installation, operation and maintenance

Installation

Please check if the specification of the circuit breaker is up to the mustard before installation.

Please check the insulating resistance of the circuit breaker by 500V mega meter before installation and

it should no less than 10MΩ when the ambient medium temperature is 20℃ ± 5℃ and the relevant

humidity level is 50%-70%, otherwise it should be parched to use until the insulating resistance meets

the demands.

The base should be in horizontal position and be fixed by Blot M10 when installation.

Please do the reliable earthed protection when installation and make the clear earthed mark in the

earthed place.

Please don't change the technical data of the upper or nether inlet line of the circuit.

When the installation is finished and connected with the wire according to the relevant connecting

diagram, please do the operation test below before the main power is turned on (the indication on the

draw-out circuit breaker's base is in “testing” position):

Check under voltage, shunt release, closing electromagnetic and voltage of the electrical operation

mechanism is match case or not. (The under voltage release must be turn power on before the circuit

breaker is closed.)

Move the handle on the veil up and down for seven times and then the “stored energy” is showed on the

panel with a click. When the energy storing is finished, press “1” button or make the closing

electromagnetic in power, and the circuit breaker would be closed reliably (in the case that the “return”

button could reset), moving the handle could store the energy again.

The electric is operated with power the “stored energy” is showed on the panel with a click. When the

energy storing is finished, the electric motor would cut power off automatically and then press “1” button

or make the closing electromagnetic in power, and the circuit breaker would be closed reliably.

Pressing under voltage, shunt release or “O” button on the veil, the release testing of the intelligent

release could make the circuit breaker cut when the circuit breaker is closed.

The operation of the intelligent controller

The plate of L4 type intelligent release as Fig. 20

The plate of M and H type intelligent release as Fig. 21.22

The instruction of L type intelligent release as Table. 9

The buttons and signal lamps of H and M type intelligent release as Table.10

The controller can adjust settings on line, but this time the load current should be less than the current

setting.

Power supply controller can be used:

1. Auxiliary power supply (the Connection as Figure10a.10b)

2. The panel of the controller input DC24V

Frame installation and installation hole instance

The back of circuit breaker

The right side base installed holes certer The right side base

installed holes certer

Fixed type Drawer-out type

ZHEJIANG MKM ELECTRIC CO.,LTD.017/

MC

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AC

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MW1 Series Intelling Untiversal Breakers

The setting of the L type controller

The long time delay overload setting current Ir1 following Ir1 setting coding switch, if the code switches

Numerical arrow 0.8, then Ir1 = 0.8 * In. Note: In the entire time, coding must switch to digital.

Action time of the long time delay overload setting tL: fluctuations in the allocated side tL code switch

setting; the whole time value and the value corresponding to the following tL.

The remaining section of the protection of the entire set of parameters and overload protection of the

long time delay similar.

The test before using:

Intelligent release put into operation in the former, in order to check the release system intact case of the

smart user instantaneous release test release.

Test Method: "Clear" and then click "Test", intelligent release of instantaneous release, Ir3 bright red

light.

After the end of the trial click the "Clear" to enter the running state; at the same time it must be red

"reset" circuit breaker to be closed

The failure checking of the L type intelligent release:

"Clear" and then click "failure check" button, the system shows faults of the previous section, "that

section of the red light"

Press "Clear" button from the failure to check the status and return to operational status.

The display checking of the L type intelligent release.

"Clear" and then click "failure check" button, followed by six under the "test" button, wait a little longer all

the light-emitting diode should be lit.

M type, H type intelligent release

1.The setting of M and H type Intelligent release

--the overload long delay current setting of the controller: press “clear” button and then press “set”

button till the long delay status light (Ir1) is on and show the long delay factory current setting value,

generally it should be “In” ;. Press “+” and “-” button, the sliding scale is ≤2A once until it's close to

needed current. On top of that, press “save” button and then the storage indication light is on once and

off which means the long delay current setting value is finished saving.

--The setting of overload long delay time setting (tL): press “set” button again and the long delay time

status indication green light would be on and show the long delay time factory setting value (15s). Press

“+” for once, the time would be double added. If the time is too long, press “-” button. The time would be

double reduced for once. On top of that, press “save” button and then the storage indication light is off

which means the long delay time setting is finished saving.

The protect action and action time setting method of load monitoring, short delay, instantaneous, earthed

and etc. is same as above except the different corresponding status indication.

Such as short circuit protection short delay current Ir2 setting short-delay short-circuit state of the

corresponding indicator light "Ir2" yellow light, and its action time setting time corresponds to the state of

its actions "tS" yellow light, and so on

The earthed time setting is in “off” position which means the fault status and earthed one is only alarming

but no release. The instantaneous setting is in “off” position which means the protection is been

cancelled. The controller has the function of self lock key and then goes into error handling status in

case there are error signals during the setting process.

Intelligent release set in the whole process, once the line broke down, setting function will be blocked

automatically entered to deal with line fault, and has been stored by setting the value of the

implementation of the protection.

Intelligent release set in the whole process, once the line broke down, setting function will be blocked

automatically entered to deal with line fault, and has been stored by setting the value of the

implementation of the protection.

The protection of Intelligent Release After setting parameters, and then a "clear" button, the system is

running immediately; if setting after pressing any key, over a minute, the system will automatically return

to the running state.

The test of the M and H type controller

--After the parameters of the controller is set and before the circuit running, User could check all kinds

of protection function of release according to special needs. For the controller testing, there is “release”

or “unreleased” for choice. Press “release” button to test, the circuit breaker would be cut; and press

“unreleased” button which wouldn't send the releasing signal and the circuit breaker wouldn't cut. (Note:

L type only has release testing, press “test” button and the controller would send instantaneous signal

and the circuit breaker would cut.)

--For overload long delay test, press “set” button till the long delay status light is on. Check overload

setting value and to the other current status. Press “+” and “-” button to adjust the current to ﹥ 1.3Irl and

press test button into overload testing status. Click on the "release" or "Non-release" button, when the

"pilot" yellow light (that has been out of state during the trial) have been set to start trial long time delay,

intelligent overload long delay release according to the law of inverse-time extension when the action,

action time, depending on the protection of characteristic curves by the expression of the corresponding

calculated characteristics. During the process of overload long delay current overload indicator "Ir1"

flashing yellow light; when the time comes action, fault state "Ir1" the red light (if it is a test release, the

release issued by breaking move to make circuit breakers and colleagues " Trip "flashing red lights that

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have been release), the end of the trial.

The controller's delay action is according to inverse time lagging system and point out the fault type and

testing status. The other characteristics testing are the same. At this time the turns of digital tube display

delay time and the pilot current action. Similar to other protected characteristics test, the test is different

from the process of flashing yellow lights of different status, different from the end of the trial of the fault

status light red .After the testing is finished, press “clear” button and go into normal operating status. At

the same, you have to press mechanism “return” button to cut the breaker.

Note: test results of intelligent release is not memory

The other operating rules of the controller

In the course of the experiment, only the "TEST" yellow light, other status indicators are not flashing

yellow light, ammeter will show a window "NODO", said the pilot to adjust the current value is too low,

testing is not running, this time to be in accordance with "clear" button to return to operational status

After the end of the trial click the "clear" button that is, into the normal operation of the state, in the case

of release experiments, it must also be in accordance with mechanical red "reset" button before closing

circuit breakers

Intelligent release of the trial process, once a fault line, it will automatically enter the Fault testing and the

abolition of the state.

M and H type intelligent release fault checking

"Clear" and then click the "failure check" button, the system will display the turn of the last failure state of

fault current and fault movement time; at this time press the "Select" button can be found at the time of

the last failure of the phase current value and the failure the impact of the harmonic coefficients. Press

"Clear" button from the failure to check and return to operational status.

M and H type intelligent release fault of display checking

"Clear" and then click the "display check" button, All devices should be light, let go” display check”,

system to immediately return to the running state.

M and H type intelligent release the voltage query (With voltage display)

"Clear" and then click the "query" button, Cycle with voltage meter display window: line voltage Vab, line

voltage Vbc, line voltage vca. Phase voltage va. Phase voltage vb, phase voltage vc, the frequency,

Maximum line voltage.

Click "Clear”, out of Voltage parameters from the query state and return to operational status

Intelligent Release Priority protection

Intelligent Release Priority protection: Short-circuit instantaneous> short-circuit short delay>

asymmetric grounding>overload long delay

Other instruction of the intelligent release

a. Once intelligent release to deal with the state of line fault, all keys have been blocked, press any key

at this time are of no use

b. Intelligent release in a variety of functional status (with the exception of the state line fault handling)

will be able to automatically enter the corresponding line fault line fault status

c. Intelligent release in a variety of functional status (with the exception of the state of things to deal with

line fault) in the case by "clear" can be instantly returned to operational status; if not press any keys

automatically after 1 minute to return to operational status

Intelligent release issued after the release action, we must click the "Clear" button, and then go on the

red machine "reset" button before closing circuit breakers

Maintenance of intelligent release

a. Intelligent release request should be careful to operate

b. M and H type intelligent release test in the entire set or after the protective cover should be sealed.

c. Connections should be periodic inspection of the fastening parts of the situation and, if loose, it is

timely to fastening

d. Occasions, the use of the United States and the ambient temperature and humidity must be consistent

with the relevant provisions.

e. To ensure that the line fault can be accurate and reliable protection, periodic tests should be intelligent

release.

Attention:

1.When Installation, please pay attention to protecting the controller, dust, moisture, to prevent

mechanical damage

2. Re-set parameters, the three current protection setting may not be cross-set,Should be: Ir1 <Ir2< Ir3

3. Before Putting into operation, should ask the professionals should be set to check whether the correct

parameters, the controller has been clear, reset, circuit breakers have to enter the normal state, and

tests. Operation should be diligent in observation, failures and anomalies found in a timely manner.

4. After fault tripping, should be based on the information panel display the prompt to remove the causes

of fault before they are allowed to re-enter the run.

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15

Code

Return button

Name Function

“Fault checking” button

TEST

Clear

Ir1

Ir2

Ir3

Ir4

tL

tS

tG

MCU lamp

“40-100”lamp

“overload” lamp

“Ir1-Ir4”fault lamp

Press it if the circuit breaker needs to close again after releasing, otherwise the controller couldn't close.

断路器脱扣分断后,需将此按钮按下去才可再次闭合断路器

Press this button to indicate or display the last fault status and error current or time value after the controller is cleared. Press “choose” button to check the error current or time circularly.

Which is used for checking the good coordinate situation between controller and circuit breaker.

Press this button after error testing or the circuit breaker's closing and make the release in a normal running status.

long delay current setting value

Short delay current setting value

Instantaneous current setting value

Earthed protection current setting value.

Long delay time setting value

Short delay time setting value

Earthed protection time setting value

Constant green light show the microcontroller (MCU) to normal work, the green light blinking, the blinking frequency of the microcontroller for self-diagnosis error code

The group light indicator for the load current, load current and Ir1 shows the percentage of the value

The red light indicates that the load current over load long delay protection, and the protection begin or alarm began.

In actual operation, the red light of a failure Always has been that the failure of the region, intelligent release issued instructions exclaimed; flashing red light if some fault that is delayed action or fault alarm, fault inspection, a failure before the red light of a single fault that occurred in the region; in the transient test exclaimed, instantaneous fault red light "Ir3" Liang said analog instantaneous release has occurred

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Code Name

Return button

“Choose” button

“Clear” button

“Set” button

Display checking

“Fault checking” button

“Release”

“unreleased” buttons

“Store”

“+” and “-” buttons

“A” lamp

“KA” lamp

“S” lamp

“L1.L2.L3” lamp

“MAX” lamp

“G” lamp

“test” lamp

“release” lamp

“Load 1” lamp

Function

Press it if the circuit breaker needs to close again after releasing, otherwise the controller couldn't close

which could indicate all kinds of current and voltage value circularly under normal running status and indicate all kinds of error current and time value circularly under error or error checking status

Press this button after error testing or the circuit breaker's closing and make the release in a normal running status

which is used for checking or setting kinds of protection characteristics current or operation time. Press this button to indicate kinds of status circularly.

This button is used for light-emitting components of the inspection, this key, all parts are at the same time the LED light

Press this button to indicate or display the last fault status and error current or time value after the controller is cleared. Press “choose” button to check the error current or time circularly.

Which is used for testing function of release

Which is used for testing function of no release

For store all the setting of the data.

which is used for set the current and time

Show the value of current value and units of amperes (A), this green

Show the value of current value and units for 1000 amperes (kA), this green

Show the value of time value, the green phase, units of seconds (s)

One of three green lights that shows the current value of the phase current

The green light that shows the current value is the maximum of these three-phase

1.The Constant green light that shows the current earth fault protection for the asymmetry of the actual current value2.The blinking green light that shows the impact of harmonic coefficient value is the measured value of K

Yellow lamps Shows that is the course of test

Red light shows that the intelligent release has done the tripping action, and break off the circuit breaker yet,

1.In the process of tuning, the yellow light that is a load current setting ILc12.During the trial process, the flashing yellow light shows the load 1 monitor test is during the delay state, from the flashing to delay Always test that the time has come for action3.During the working process, the flashing yellow light shows the load 1 monitor test is during the delay state sent off a load of the relay signal

The panel structure and component function of circuit breaker controller L type M type and H type

Table 10 The push button and indicate lamp function of M type and H type release (see fig.21 and 22)

Reset

Testing

Fault checking

Testing Clear lamp

Intelligent controller

Fig.20 L4 type panel instructure of intelligent release

Fault checking

Intelligent controller

Reset

Testing

Red light

Red light

Yellow light

Red light

Red light

Yellow light

Yellow light

Yellow light

Yellow light

Yellow light

Yellow light

Storage green light

Trip No trip Storage

select

Trip

Fault

Clear lamp

Overload1 Overload2 Fault check

Adjustable Adjustable

Display checkSetup

Fig22 the panel instructure of M type and H type intelligent controller(with voltage display)

Fig21 the panel instructure of M type and H type intelligent controller(without voltage display)

Intelligent controller

Reset

Testing

Red light

Red light

Yellow light

Red light

Red light

Yellow light

Yellow light

Yellow light

Yellow light

Yellow light

Yellow light

Storage green light

Trip No trip Storage

select

Trip

Fault

Clear lamp

Overload1 Overload2 Fault check

Adjustable Adjustable

Display checkSetup

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have been release), the end of the trial.

The controller's delay action is according to inverse time lagging system and point out the fault type and

testing status. The other characteristics testing are the same. At this time the turns of digital tube display

delay time and the pilot current action. Similar to other protected characteristics test, the test is different

from the process of flashing yellow lights of different status, different from the end of the trial of the fault

status light red .After the testing is finished, press “clear” button and go into normal operating status. At

the same, you have to press mechanism “return” button to cut the breaker.

Note: test results of intelligent release is not memory

The other operating rules of the controller

In the course of the experiment, only the "TEST" yellow light, other status indicators are not flashing

yellow light, ammeter will show a window "NODO", said the pilot to adjust the current value is too low,

testing is not running, this time to be in accordance with "clear" button to return to operational status

After the end of the trial click the "clear" button that is, into the normal operation of the state, in the case

of release experiments, it must also be in accordance with mechanical red "reset" button before closing

circuit breakers

Intelligent release of the trial process, once a fault line, it will automatically enter the Fault testing and the

abolition of the state.

M and H type intelligent release fault checking

"Clear" and then click the "failure check" button, the system will display the turn of the last failure state of

fault current and fault movement time; at this time press the "Select" button can be found at the time of

the last failure of the phase current value and the failure the impact of the harmonic coefficients. Press

"Clear" button from the failure to check and return to operational status.

M and H type intelligent release fault of display checking

"Clear" and then click the "display check" button, All devices should be light, let go” display check”,

system to immediately return to the running state.

M and H type intelligent release the voltage query (With voltage display)

"Clear" and then click the "query" button, Cycle with voltage meter display window: line voltage Vab, line

voltage Vbc, line voltage vca. Phase voltage va. Phase voltage vb, phase voltage vc, the frequency,

Maximum line voltage.

Click "Clear”, out of Voltage parameters from the query state and return to operational status

Intelligent Release Priority protection

Intelligent Release Priority protection: Short-circuit instantaneous> short-circuit short delay>

asymmetric grounding>overload long delay

Other instruction of the intelligent release

a. Once intelligent release to deal with the state of line fault, all keys have been blocked, press any key

at this time are of no use

b. Intelligent release in a variety of functional status (with the exception of the state line fault handling)

will be able to automatically enter the corresponding line fault line fault status

c. Intelligent release in a variety of functional status (with the exception of the state of things to deal with

line fault) in the case by "clear" can be instantly returned to operational status; if not press any keys

automatically after 1 minute to return to operational status

Intelligent release issued after the release action, we must click the "Clear" button, and then go on the

red machine "reset" button before closing circuit breakers

Maintenance of intelligent release

a. Intelligent release request should be careful to operate

b. M and H type intelligent release test in the entire set or after the protective cover should be sealed.

c. Connections should be periodic inspection of the fastening parts of the situation and, if loose, it is

timely to fastening

d. Occasions, the use of the United States and the ambient temperature and humidity must be consistent

with the relevant provisions.

e. To ensure that the line fault can be accurate and reliable protection, periodic tests should be intelligent

release.

Attention:

1.When Installation, please pay attention to protecting the controller, dust, moisture, to prevent

mechanical damage

2. Re-set parameters, the three current protection setting may not be cross-set,Should be: Ir1 <Ir2< Ir3

3. Before Putting into operation, should ask the professionals should be set to check whether the correct

parameters, the controller has been clear, reset, circuit breakers have to enter the normal state, and

tests. Operation should be diligent in observation, failures and anomalies found in a timely manner.

4. After fault tripping, should be based on the information panel display the prompt to remove the causes

of fault before they are allowed to re-enter the run.

ZHEJIANG MKM ELECTRIC CO.,LTD.019/

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MW1 Series Intelling Untiversal Breakers

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15

Code

Return button

Name Function

“Fault checking” button

TEST

Clear

Ir1

Ir2

Ir3

Ir4

tL

tS

tG

MCU lamp

“40-100”lamp

“overload” lamp

“Ir1-Ir4”fault lamp

Press it if the circuit breaker needs to close again after releasing, otherwise the controller couldn't close.

断路器脱扣分断后,需将此按钮按下去才可再次闭合断路器

Press this button to indicate or display the last fault status and error current or time value after the controller is cleared. Press “choose” button to check the error current or time circularly.

Which is used for checking the good coordinate situation between controller and circuit breaker.

Press this button after error testing or the circuit breaker's closing and make the release in a normal running status.

long delay current setting value

Short delay current setting value

Instantaneous current setting value

Earthed protection current setting value.

Long delay time setting value

Short delay time setting value

Earthed protection time setting value

Constant green light show the microcontroller (MCU) to normal work, the green light blinking, the blinking frequency of the microcontroller for self-diagnosis error code

The group light indicator for the load current, load current and Ir1 shows the percentage of the value

The red light indicates that the load current over load long delay protection, and the protection begin or alarm began.

In actual operation, the red light of a failure Always has been that the failure of the region, intelligent release issued instructions exclaimed; flashing red light if some fault that is delayed action or fault alarm, fault inspection, a failure before the red light of a single fault that occurred in the region; in the transient test exclaimed, instantaneous fault red light "Ir3" Liang said analog instantaneous release has occurred

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Code Name

Return button

“Choose” button

“Clear” button

“Set” button

Display checking

“Fault checking” button

“Release”

“unreleased” buttons

“Store”

“+” and “-” buttons

“A” lamp

“KA” lamp

“S” lamp

“L1.L2.L3” lamp

“MAX” lamp

“G” lamp

“test” lamp

“release” lamp

“Load 1” lamp

Function

Press it if the circuit breaker needs to close again after releasing, otherwise the controller couldn't close

which could indicate all kinds of current and voltage value circularly under normal running status and indicate all kinds of error current and time value circularly under error or error checking status

Press this button after error testing or the circuit breaker's closing and make the release in a normal running status

which is used for checking or setting kinds of protection characteristics current or operation time. Press this button to indicate kinds of status circularly.

This button is used for light-emitting components of the inspection, this key, all parts are at the same time the LED light

Press this button to indicate or display the last fault status and error current or time value after the controller is cleared. Press “choose” button to check the error current or time circularly.

Which is used for testing function of release

Which is used for testing function of no release

For store all the setting of the data.

which is used for set the current and time

Show the value of current value and units of amperes (A), this green

Show the value of current value and units for 1000 amperes (kA), this green

Show the value of time value, the green phase, units of seconds (s)

One of three green lights that shows the current value of the phase current

The green light that shows the current value is the maximum of these three-phase

1.The Constant green light that shows the current earth fault protection for the asymmetry of the actual current value2.The blinking green light that shows the impact of harmonic coefficient value is the measured value of K

Yellow lamps Shows that is the course of test

Red light shows that the intelligent release has done the tripping action, and break off the circuit breaker yet,

1.In the process of tuning, the yellow light that is a load current setting ILc12.During the trial process, the flashing yellow light shows the load 1 monitor test is during the delay state, from the flashing to delay Always test that the time has come for action3.During the working process, the flashing yellow light shows the load 1 monitor test is during the delay state sent off a load of the relay signal

The panel structure and component function of circuit breaker controller L type M type and H type

Table 10 The push button and indicate lamp function of M type and H type release (see fig.21 and 22)

Reset

Testing

Fault checking

Testing Clear lamp

Intelligent controller

Fig.20 L4 type panel instructure of intelligent release

Fault checking

Intelligent controller

Reset

Testing

Red light

Red light

Yellow light

Red light

Red light

Yellow light

Yellow light

Yellow light

Yellow light

Yellow light

Yellow light

Storage green light

Trip No trip Storage

select

Trip

Fault

Clear lamp

Overload1 Overload2 Fault check

Adjustable Adjustable

Display checkSetup

Fig22 the panel instructure of M type and H type intelligent controller(with voltage display)

Fig21 the panel instructure of M type and H type intelligent controller(without voltage display)

Intelligent controller

Reset

Testing

Red light

Red light

Yellow light

Red light

Red light

Yellow light

Yellow light

Yellow light

Yellow light

Yellow light

Yellow light

Storage green light

Trip No trip Storage

select

Trip

Fault

Clear lamp

Overload1 Overload2 Fault check

Adjustable Adjustable

Display checkSetup

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“Load 2” lamp

“Ir4” red lamp

“Ir1” red lamp

“Ir2” red lamp

“Ir3” red lamp

“Ir4” yellow lamp

“tG” yellow lamp

“tL” yellow lamp

“Ir1” yellow lamp

“Ir2” yellow lamp

“tS” yellow lamp

“Ir3” yellow lamp

“store” green lamp

“query” button

“V” lamp

“N” lamp

“V1.V2.V3” lamp

“Vmax” lamp

“Hz” lamp And when the green light, said voltage meter shown in the window for the frequency of the numerical value, unit Hertz(HZ)

And when the green "N" green light, said voltage meter window shows the three line voltage value of the maximum

1.When the green light is one and the "V" the green light, said voltage meter window shown in numerical values for the line voltageWhen the green light is one and the "N" green light, said voltage meter window shows numerical values for the phase voltage

This green light indicates that the voltage meter window shown in numerical values for the phase voltage

This green light indicates that the voltage meter display window of the value of the voltage value in volts- V

used to query the line voltage, each phase voltage and frequency

This green light is out again that the current moves to adjust the current time value or as the appropriate setting to be stored.

This yellow light that is setting the instantaneous short-circuit protection to protect current

This yellow light that is setting short-circuit protection delay time of the action

1. In the process of tuning, the yellow light shows that in the process for setting the current for short circuit short-delay protection. Ir22. During the trial process, the flashing yellow light shows the short circuit short- delay protection is during the delay state.3.During the working process, the flashing yellow light shows it is in the process for dealing with the fault caused by short circuit short-delay, and it is in the delay for the protection.

1.In the process of tuning, the yellow light shows that in the process for setting the current for overload long delay protection. Ir12. During the trial process, the flashing yellow light shows the overload long delay protection is during the delay state.3.During the working process, the flashing yellow light shows it is in the process for dealing with the fault caused by overload, and it is in the delay for the protection.

This yellow light that is setting the time of overload long delay action to protect

1.The blinking yellow light that shows the impact of harmonic coefficient value is the measured value of K2.The Constant yellow light that shows the current earth fault protection for the asymmetry of the actual action time value tG.

1.In the process of setting, the yellow light flash shows asymmetrical earth fault current Ir4;2.During the working process, the flashing yellow light shows the protection of asymmetrical earth fault is on the warning(no release)

This red light that the actual (or test) the protection of movements generated by the short-circuit transient

This red light that the actual (or test) the protection of action is generated by the short-circuit short-delay

This red light that the actual (or test) the protection of action is generated by the overload long delay

This red light that the actual (or test) the protection of action is generated by the asymmetrical earth fault

1.In the process of tuning, the yellow light that is a load current setting ILc22.During the trial process, the flashing yellow light shows the load 2 monitor test is during the delay state, from the flashing to delay Always test that the time has come for action3.During the working process, the flashing yellow light shows the load 2 monitor test is during the delay state sent off a load of the relay signal

Note: each color pilot lam detailed situation as fig.21 22 in table 10

Continued Table 10

Series Title Function

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MW1 Series Intelling Untiversal Breakers

Application

Brief MW1-3 type intelligent controller( hereinafter called intelligent controller) is a new developed a new

generation intelligent controller which with LCD, its hardware and software are improved and optimized

on the base of KST-2 intelligent controller, it carry on mature and steady kernel of KST-2 intelligent

controller, and make a big improve in power parts and display, reduce the power consumption of

machine, and further increase the stability, raise voltage protection function.

Basic functionFor SM type intelligent controller, basic function deploy without any selection functions see table 11:

Basic function deploy

Protection and monitor Measure Maintain Human-computer interface

Short instantaneous protection

Short delay constant time lag protection

Curve short delay inverse time lag protection

Curve long delay protection

Current disequilibrium protection

Asymmetry ground protection( vector sum)

Neutral phase protection

MCR and HSISC protection

Overload monitor( manner 1)

Under voltage protection

Overload voltage protection

Voltage disequilibrium protection

3(4) phase current

Asymmetry ground current

Long delay thermal capacity

Phase/wire voltage

Voltage disequilibrium

Frequency

Series

Power

Power factor

Current waveform

Electric network harmonic influence coefficient

8 times faulty records

8 times faulty records

8 times faulty records

Main contact fret valent weight

Operation times

Trip times

System clock

Faulty self check

Wire break self check

Chinese figure LCD

LED state instruction

Keyboard operation

Elect function

Elect function Function explanation Remark

Communication

4 teams contact output function

Use KST programmer

Leakage protection function

Other protection

Required value measure and protect

Add communication function based on 3M type intelligent controller,

including Modbus-RTU communication protocols, can join externally

P- or – protocols transfer modules to make remote communication

function several open communication protocols come true.

intelligent controller including 4 team passive contact, the function can be programmed.

In the DB9 connection of board use KST programmer

intelligent controller add leakage protection electric elements, leakage zero-sequence transformer, protect or alarm with leakage current

Under frequency, over frequency and phase series protection or alarm.

Measure required current pratical value, maximum value, can protect or alarm with required current

3H type, it is the neccessory function.

Cancel the Asymmetry ground protection function automatically

Table 12

Table 11

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20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

“Load 2” lamp

“Ir4” red lamp

“Ir1” red lamp

“Ir2” red lamp

“Ir3” red lamp

“Ir4” yellow lamp

“tG” yellow lamp

“tL” yellow lamp

“Ir1” yellow lamp

“Ir2” yellow lamp

“tS” yellow lamp

“Ir3” yellow lamp

“store” green lamp

“query” button

“V” lamp

“N” lamp

“V1.V2.V3” lamp

“Vmax” lamp

“Hz” lamp And when the green light, said voltage meter shown in the window for the frequency of the numerical value, unit Hertz(HZ)

And when the green "N" green light, said voltage meter window shows the three line voltage value of the maximum

1.When the green light is one and the "V" the green light, said voltage meter window shown in numerical values for the line voltageWhen the green light is one and the "N" green light, said voltage meter window shows numerical values for the phase voltage

This green light indicates that the voltage meter window shown in numerical values for the phase voltage

This green light indicates that the voltage meter display window of the value of the voltage value in volts- V

used to query the line voltage, each phase voltage and frequency

This green light is out again that the current moves to adjust the current time value or as the appropriate setting to be stored.

This yellow light that is setting the instantaneous short-circuit protection to protect current

This yellow light that is setting short-circuit protection delay time of the action

1. In the process of tuning, the yellow light shows that in the process for setting the current for short circuit short-delay protection. Ir22. During the trial process, the flashing yellow light shows the short circuit short- delay protection is during the delay state.3.During the working process, the flashing yellow light shows it is in the process for dealing with the fault caused by short circuit short-delay, and it is in the delay for the protection.

1.In the process of tuning, the yellow light shows that in the process for setting the current for overload long delay protection. Ir12. During the trial process, the flashing yellow light shows the overload long delay protection is during the delay state.3.During the working process, the flashing yellow light shows it is in the process for dealing with the fault caused by overload, and it is in the delay for the protection.

This yellow light that is setting the time of overload long delay action to protect

1.The blinking yellow light that shows the impact of harmonic coefficient value is the measured value of K2.The Constant yellow light that shows the current earth fault protection for the asymmetry of the actual action time value tG.

1.In the process of setting, the yellow light flash shows asymmetrical earth fault current Ir4;2.During the working process, the flashing yellow light shows the protection of asymmetrical earth fault is on the warning(no release)

This red light that the actual (or test) the protection of movements generated by the short-circuit transient

This red light that the actual (or test) the protection of action is generated by the short-circuit short-delay

This red light that the actual (or test) the protection of action is generated by the overload long delay

This red light that the actual (or test) the protection of action is generated by the asymmetrical earth fault

1.In the process of tuning, the yellow light that is a load current setting ILc22.During the trial process, the flashing yellow light shows the load 2 monitor test is during the delay state, from the flashing to delay Always test that the time has come for action3.During the working process, the flashing yellow light shows the load 2 monitor test is during the delay state sent off a load of the relay signal

Note: each color pilot lam detailed situation as fig.21 22 in table 10

Continued Table 10

Series Title Function

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MW1 Series Intelling Untiversal Breakers

Application

Brief MW1-3 type intelligent controller( hereinafter called intelligent controller) is a new developed a new

generation intelligent controller which with LCD, its hardware and software are improved and optimized

on the base of KST-2 intelligent controller, it carry on mature and steady kernel of KST-2 intelligent

controller, and make a big improve in power parts and display, reduce the power consumption of

machine, and further increase the stability, raise voltage protection function.

Basic functionFor SM type intelligent controller, basic function deploy without any selection functions see table 11:

Basic function deploy

Protection and monitor Measure Maintain Human-computer interface

Short instantaneous protection

Short delay constant time lag protection

Curve short delay inverse time lag protection

Curve long delay protection

Current disequilibrium protection

Asymmetry ground protection( vector sum)

Neutral phase protection

MCR and HSISC protection

Overload monitor( manner 1)

Under voltage protection

Overload voltage protection

Voltage disequilibrium protection

3(4) phase current

Asymmetry ground current

Long delay thermal capacity

Phase/wire voltage

Voltage disequilibrium

Frequency

Series

Power

Power factor

Current waveform

Electric network harmonic influence coefficient

8 times faulty records

8 times faulty records

8 times faulty records

Main contact fret valent weight

Operation times

Trip times

System clock

Faulty self check

Wire break self check

Chinese figure LCD

LED state instruction

Keyboard operation

Elect function

Elect function Function explanation Remark

Communication

4 teams contact output function

Use KST programmer

Leakage protection function

Other protection

Required value measure and protect

Add communication function based on 3M type intelligent controller,

including Modbus-RTU communication protocols, can join externally

P- or – protocols transfer modules to make remote communication

function several open communication protocols come true.

intelligent controller including 4 team passive contact, the function can be programmed.

In the DB9 connection of board use KST programmer

intelligent controller add leakage protection electric elements, leakage zero-sequence transformer, protect or alarm with leakage current

Under frequency, over frequency and phase series protection or alarm.

Measure required current pratical value, maximum value, can protect or alarm with required current

3H type, it is the neccessory function.

Cancel the Asymmetry ground protection function automatically

Table 12

Table 11

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1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Symbol and meaning

Symbol and meaning see table 13

Means corresponding circuit breaker frame maximum rated current

Means circuit breaker rated current

In additional leakage mutual inductor rated current

Means long delay, short delay, inverse time lag and constant time lag, instantaneous setting current value respectively

Asymmetry ground or leakage setting current value

Means 3 phase current, 3 line voltage average value respectively

Means overload monitor1 , overload monitor 2 current setting value respectively

Means current unbalance rate, voltage unbalance rate respectively

Means long delay, short delay, inverse time lag and constant time lag setting current value respectively

Means Asymmetry ground or leakage , unbalance setting current value

Means Asymmetry ground or leakage inverse time lag coefficient

1)For 4 poles products, means N phase setting value

2) During overload inverse time lag property expression: means I/IR

Means 3 phase voltage

Means 3 phase voltage

Means A B C N 4 phase current

MW1-3 type intelligent controller function illustration

Protection functionAny protection tripped will be recorded, can through information enquiry to get the detailed parameter

and date, time when tripping.

Overload long delay protection propertyIntelligent controller overload long delay protection property technical parameter see table 14

Distribution and motor protection

Generator protection

N phase protection

Setting current value

Setting current value

Inverse time lag delay setting value tr(s)(corresponding 10 51r)

Inverse time lag delay setting value tr(s)(corresponding 10 51r)

Setting coefficient(note)

Action property

Property curve

Action property

Curve rate

Precision

Action property

Property curve

Curve rate

Precision

Ir=Inx...

Ir=Inx...

Note: when N phase protection setting coefficient is 50%, for N phase protection setting value is 50% of

A B C 3 phase. If overload delay setting current value is 1600A, phase protection setting value is 800A.

Heat memory (30min clear when power break)

Serial no Symbol Meaning

Inm

In

I

Ir, Is, Isd, Ii

IG

Iav, Uav

Ic1, Ic2

8I, 8V

tr, ts, tsD

tG, t8

KG

N

Uan, Ubn, Ucn

Uab, Ubc, Uca

Ia, Ib, Ic, IN

Overload long delay protection property technical parameter

≤1.05 Ir:>2h No action

>1.30 Ir:<1h Action

0.4~1.0+OFF(Exit situation)

IEC60255 standard,80top,setting

±10%

0.4~1.25+OFF(Exit situation)

≤1.05 Ir: >2h No action

>1.30 Ir: <1h Action

Curve setting1~6( )

3 setting curve 3 when leaving factory

IEC60255standard,80top,setting

100% or 50%(Suitable for 3P+N or 4P product)

Same as 3 phase protection property

Standard + OFF(close)

Curve setting1~6( )

3 setting curve 3 when leaving factory

±10%

Table 13

Table 14

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Intelligent controller provide 6 types overload protection property curve, expression as below:-Sistandard inverse time lag -VI fast inverse time lag

-Ei(G) posthaste inverse time lag( common use)

-Ei(M) posthaste inverse time lag( motor protection) -HV high voltage fuse element compatible

2-I t posthaste inverse time lag 2 ( common use)

0.02T=0.00814 t/(N -1)T=0.5 t/(N-1)

2T= 1.25 t/(N -1)2 2T=1.3974 t*In(N /(N -1.15))

4T=4.0625 t/(N -1 )2T=2.25 t/N

I.e. :T: actual protection delay action time valuet: inverse time lag delay setting value, each property curve inverse time lag setting value see table 15N: the rate of actual working current and overload long delay protection setting current value, just as..

Table 15: 6type overload protection property curve inverse time lag delay setting value

No.

overload protection property curve inverse time lag delay setting value

Delay action time when corresponding 1.5Ir

SI standard inverse time lag

VI fast inverse time lag

Ei(G) posthaste inverse time lag( common use)

Ei(M) posthaste inverse time lag( motor protection)

HV high voltage fuse element compatible

I2t posthaste inverse time lag 2 ( common use)

C01

C02

C03

C04

C05

C06

C07

C08

C09

C10

C11

C12

C13

C14

C15

C16

0.62

1.00

1048

2048

3.70

4.94

6.16

9.24

11.10

17.26

24.64

36.96

48.28

61.60

73.92

86.24

2.00

3.20

4.80

8.00

12.00

16.00

20.00

27.00

36.00

56.00

80.00

120.00

160.00

200.00

240.00

280.00

8.00

12.80

19.20

32.00

48.00

64.00

80.00

108.00

144.00

224.00

320.00

480.00

640.00

800.00

960.00

1040.00

6.24

9.98

14.96

24.92

37.36

49.82

62.28

84.06

112.00

174.30

249.00

373.60

498.10

622.60

747.20

809.40

2.48

3.94

5.92

9.86

14.78

19.70

24.62

33.24

44.32

68.94

98.48

147.70

196.90

246.10

295.40

320.00

15.00

20.00

25.00

30.00

40.00

50.00

60.00

80.00

100.00

120.00

160.00

200.00

240.00

320.00

400.00

480.00

For example:If one intelligent controller long delay protection setting conditions are: overload long delay protection

property curve is curve 3, Ir :2000A, tr: 48.00s, calculate actual faulty current 4000A overload long delay

action time Tr.N=I/Ir=4000/2000=2.0Tr=1.25tr/(N2-1)=1.25*48/(2.02-1)=20msOverload long delay action time is 20S under this conditions.Please note: when short current short delay constant time lag protection put into working, overload long

delay action time not less than short current short delay constant time lag setting value. If when short

current short delay constant time lag protection exist, overload long delay action time should not be

limited.( but not less than20ms)

2 short current short delay protection propertyIntelligent controller short current short delay protection property technical parameter see table 16

curve 1 curve 2 curve 3 curve 4 curve 5 curve 6

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1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Symbol and meaning

Symbol and meaning see table 13

Means corresponding circuit breaker frame maximum rated current

Means circuit breaker rated current

In additional leakage mutual inductor rated current

Means long delay, short delay, inverse time lag and constant time lag, instantaneous setting current value respectively

Asymmetry ground or leakage setting current value

Means 3 phase current, 3 line voltage average value respectively

Means overload monitor1 , overload monitor 2 current setting value respectively

Means current unbalance rate, voltage unbalance rate respectively

Means long delay, short delay, inverse time lag and constant time lag setting current value respectively

Means Asymmetry ground or leakage , unbalance setting current value

Means Asymmetry ground or leakage inverse time lag coefficient

1)For 4 poles products, means N phase setting value

2) During overload inverse time lag property expression: means I/IR

Means 3 phase voltage

Means 3 phase voltage

Means A B C N 4 phase current

MW1-3 type intelligent controller function illustration

Protection functionAny protection tripped will be recorded, can through information enquiry to get the detailed parameter

and date, time when tripping.

Overload long delay protection propertyIntelligent controller overload long delay protection property technical parameter see table 14

Distribution and motor protection

Generator protection

N phase protection

Setting current value

Setting current value

Inverse time lag delay setting value tr(s)(corresponding 10 51r)

Inverse time lag delay setting value tr(s)(corresponding 10 51r)

Setting coefficient(note)

Action property

Property curve

Action property

Curve rate

Precision

Action property

Property curve

Curve rate

Precision

Ir=Inx...

Ir=Inx...

Note: when N phase protection setting coefficient is 50%, for N phase protection setting value is 50% of

A B C 3 phase. If overload delay setting current value is 1600A, phase protection setting value is 800A.

Heat memory (30min clear when power break)

Serial no Symbol Meaning

Inm

In

I

Ir, Is, Isd, Ii

IG

Iav, Uav

Ic1, Ic2

8I, 8V

tr, ts, tsD

tG, t8

KG

N

Uan, Ubn, Ucn

Uab, Ubc, Uca

Ia, Ib, Ic, IN

Overload long delay protection property technical parameter

≤1.05 Ir:>2h No action

>1.30 Ir:<1h Action

0.4~1.0+OFF(Exit situation)

IEC60255 standard,80top,setting

±10%

0.4~1.25+OFF(Exit situation)

≤1.05 Ir: >2h No action

>1.30 Ir: <1h Action

Curve setting1~6( )

3 setting curve 3 when leaving factory

IEC60255standard,80top,setting

100% or 50%(Suitable for 3P+N or 4P product)

Same as 3 phase protection property

Standard + OFF(close)

Curve setting1~6( )

3 setting curve 3 when leaving factory

±10%

Table 13

Table 14

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MW1 Series Intelling Untiversal Breakers

Intelligent controller provide 6 types overload protection property curve, expression as below:-Sistandard inverse time lag -VI fast inverse time lag

-Ei(G) posthaste inverse time lag( common use)

-Ei(M) posthaste inverse time lag( motor protection) -HV high voltage fuse element compatible

2-I t posthaste inverse time lag 2 ( common use)

0.02T=0.00814 t/(N -1)T=0.5 t/(N-1)

2T= 1.25 t/(N -1)2 2T=1.3974 t*In(N /(N -1.15))

4T=4.0625 t/(N -1 )2T=2.25 t/N

I.e. :T: actual protection delay action time valuet: inverse time lag delay setting value, each property curve inverse time lag setting value see table 15N: the rate of actual working current and overload long delay protection setting current value, just as..

Table 15: 6type overload protection property curve inverse time lag delay setting value

No.

overload protection property curve inverse time lag delay setting value

Delay action time when corresponding 1.5Ir

SI standard inverse time lag

VI fast inverse time lag

Ei(G) posthaste inverse time lag( common use)

Ei(M) posthaste inverse time lag( motor protection)

HV high voltage fuse element compatible

I2t posthaste inverse time lag 2 ( common use)

C01

C02

C03

C04

C05

C06

C07

C08

C09

C10

C11

C12

C13

C14

C15

C16

0.62

1.00

1048

2048

3.70

4.94

6.16

9.24

11.10

17.26

24.64

36.96

48.28

61.60

73.92

86.24

2.00

3.20

4.80

8.00

12.00

16.00

20.00

27.00

36.00

56.00

80.00

120.00

160.00

200.00

240.00

280.00

8.00

12.80

19.20

32.00

48.00

64.00

80.00

108.00

144.00

224.00

320.00

480.00

640.00

800.00

960.00

1040.00

6.24

9.98

14.96

24.92

37.36

49.82

62.28

84.06

112.00

174.30

249.00

373.60

498.10

622.60

747.20

809.40

2.48

3.94

5.92

9.86

14.78

19.70

24.62

33.24

44.32

68.94

98.48

147.70

196.90

246.10

295.40

320.00

15.00

20.00

25.00

30.00

40.00

50.00

60.00

80.00

100.00

120.00

160.00

200.00

240.00

320.00

400.00

480.00

For example:If one intelligent controller long delay protection setting conditions are: overload long delay protection

property curve is curve 3, Ir :2000A, tr: 48.00s, calculate actual faulty current 4000A overload long delay

action time Tr.N=I/Ir=4000/2000=2.0Tr=1.25tr/(N2-1)=1.25*48/(2.02-1)=20msOverload long delay action time is 20S under this conditions.Please note: when short current short delay constant time lag protection put into working, overload long

delay action time not less than short current short delay constant time lag setting value. If when short

current short delay constant time lag protection exist, overload long delay action time should not be

limited.( but not less than20ms)

2 short current short delay protection propertyIntelligent controller short current short delay protection property technical parameter see table 16

curve 1 curve 2 curve 3 curve 4 curve 5 curve 6

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Short current short delay protection property

Inverse time lag setting current value

Constant time lag setting current value

Constant time lag delay setting value tsd

Inverse time lag protection property

Inverse time lag heated memory(15min,Clear when power break)

Action property

Action property

Precision

Short current short delay protection have 2 types:1.inverse time lag when faulty current more than inverse time lag setting current value, if it is curve (1-5), intelligent controller as per the curve (1-5) delay protection when overload long delay. Only the speed is 10 times faster, (tenth of delay action time which calculate as per overload long delay curve expression). I f it is curve 6, then as per short current short delay curve 6 property expression to calculate inverse time lag delay action time value.2.constant time lag: when faulty current more than constant time lag setting current value, intelligent controller delay protect as per constant time lag setting vaulue.For example: If one intelligent controller long delay protection setting conditions are: overload long delay protection property curve is curve 3, Ir :2000A, tr: 48.00s, the conditions of short delay protection setting is : IS 30000A IsD 5000A, actual faulty current is 4000A, intelligent controller short delay inverse time lag action, calculate by formula Tr=20S, and action time Ts=///2sPlease note: when set the inverse time lag setting current value in the OFF situation or constant time lag setting current value less or equal to inverse time lag setting current value, intelligent controller protect as per constant time lag, inverse time lag fail automatically. When constant time lag put into working, whatever constant time lag or inverse time lag protection, short delay protection delay action time all not less than constant time lag delay setting value. If when constant time lag protection in exist state, delay action time of inverse time lag don't limit by constant time lag delay setting value( but not less than 20ms)Short instantaneous protection propertyIntelligent controller short instantaneous protection property technical parameter see table 17

Short instantaneous protect property technical parameter

Note: when intelligent controller is I frame, instantaneous protection setting current value is 0FF, when intelligent controller is II frame, instantaneous protection setting current value is1.0In~75kA+OFF;when intelligent controller is III frame, instantaneous protection setting current value is 1.0In~100kA+OFF。

1.0In~50kA+

4. asymmetry ground or leakage protection propertyAsymmetry ground protection of intelligent controller have 2 types: vector sum( difference value) type (T), ground current type(W). T type detect zero-sequence current, select 4phase( 3 phase 4 wire) or 3 phase (3 phase 3 wire) current vector sum to protect; W type is through special external connect mutual inductor detect current in ground cable directly to protect.Intelligent controller leakage protection signal select from external zero-sequence mutual inductor directly. Leakage protection actual current value use secondary current of zero-sequence mutual inductor to display, no related with rated current of circuit breaker.Intelligent controller asymmetry ground or leakage protection property technical parameter see table 18

≤0.9Is:No action

>1.1Is:Delay action

1.5~15+OFF(Exit situation)

±10%

1.5~15+OFF(Exit situation)

≤0.9IsD Ir:No action

>1.1IsD:Delay action

0.1~1(Stage head 0.1)

Curve 1-5 like overload long delay, but the speed is 10 times faster

Curve 6 property expression: Ts=64tsD/N2

I.e. Ts=tsd*(8Ir/I)2

Standard + OFF( ) close

IsD=It X...

tsD(s)

Is=Ir X...

Setting current valueAction property

Ii=

Action time

1.0In~50KA/75KA/1I00KA+OFF(Exit situation)(note)

≤0.85Ii:No action

>1.15Ii:Action

100ms( )Including circuit breaker immanent breaking time

Table 17

Table 16

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Asymmetry ground or leakage protection property technical parameter

Asymmetry ground protection

Leakage protection

Setting current value

T type harmonic influence coefficient setting value

Delay setting value

Action property

Delay setting value

Note: T type asymmetry ground protection add harmonic influence coefficient( electric network influence 3 phase imitation current vector sum colligation coefficient) K setting item., when set K in OFF, asymmetry ground protection fully adopt 3 phase current imitation vector sum to protect, when in ON, asymmetry ground protection fully adopt 3 phase current digital vector sum to protect, when setting K in 10-100%, asymmetry ground protection reckon in this percentage harmonic influence procedure as actual ground current value to protect.

0.2~1+OFF(Minimum100A,OFF Exit situation)

0.8IG:No action

1.0IG:Delay action

ON+10%~100%+OFF(Stage head 1%)(note)

Precision

Precision

Action property

Action property

Harmonic influence coefficient K

Constant time lag delay tG(s) Inverse time lag coefficient KG

Inverse time lag coefficient KG

Constant time lag delay tG(s)

±10%

±15%

0.8IG:No action

1.0IG:Delay action

0.1~1+OFF

0.5~6+OFF

0.1~1+OFF

0.5~6+OFF

0.1~1+OFF

Asymmetry ground or leakage protection either-orAsymmetry ground or leakage protection have two types:Inverse time lag: protection property expression:TG=tG*KG*7GIn the expression: TG: actual protection delay action time value tG: constant time delay setting value KG: inverse time lag coefficient value IG: setting current value I: actual working currentInverse time lag protection delay action time calculate by above expression: but Inverse time lag protection delay action time not less than constant time lag delay setting value. If KG is OFF, it is constant time delay protection.Constant time delay: delay action time of constant time lag protection is constant time lag delay setting value.Current unbalance protection propertyCurrent unbalance protection of intelligent controller protect of phase failure and 3 phase current unbalance, as per unbalance rate among 3 phase current to protect and alarm.Current unbalance protection of intelligent controller technical parameter see table 19Current unbalance rate computing formula is : 8I=I-Iav/Iav In the formula, Iav is the average value of 3 phase currentCurrent unbalance protection property is constant time lag protection, delay setting value is t6,when ts is OFF,means Current unbalance protection only alarm not trip.

Current unbalance protection property technical parameter

Current unbalance rate starting value

Delay setting value

Action or alarm property

Delay setting value

Precision

t (s)

40%~100+OFF(Stage head 1%,OFF Exit situation)

≤0.98:No action

>1.18:Delay action

±10%

Table 18

IG=IΔX...

IG=In X...

Table 19

Rank difference 0.1,OFF means only alarming without trippingRank difference 0.5,OFF means earth leakage is constant time-lag

Rank difference 0.1A,OFF means exist

Rank difference 0.1,OFF means only alarming without trippingRank difference 0.5,OFF means earth leakage is constant time-lag

Rank difference 0.1,OFF means only alarming without tripping

0.1~1+OFF

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Short current short delay protection property

Inverse time lag setting current value

Constant time lag setting current value

Constant time lag delay setting value tsd

Inverse time lag protection property

Inverse time lag heated memory(15min,Clear when power break)

Action property

Action property

Precision

Short current short delay protection have 2 types:1.inverse time lag when faulty current more than inverse time lag setting current value, if it is curve (1-5), intelligent controller as per the curve (1-5) delay protection when overload long delay. Only the speed is 10 times faster, (tenth of delay action time which calculate as per overload long delay curve expression). I f it is curve 6, then as per short current short delay curve 6 property expression to calculate inverse time lag delay action time value.2.constant time lag: when faulty current more than constant time lag setting current value, intelligent controller delay protect as per constant time lag setting vaulue.For example: If one intelligent controller long delay protection setting conditions are: overload long delay protection property curve is curve 3, Ir :2000A, tr: 48.00s, the conditions of short delay protection setting is : IS 30000A IsD 5000A, actual faulty current is 4000A, intelligent controller short delay inverse time lag action, calculate by formula Tr=20S, and action time Ts=///2sPlease note: when set the inverse time lag setting current value in the OFF situation or constant time lag setting current value less or equal to inverse time lag setting current value, intelligent controller protect as per constant time lag, inverse time lag fail automatically. When constant time lag put into working, whatever constant time lag or inverse time lag protection, short delay protection delay action time all not less than constant time lag delay setting value. If when constant time lag protection in exist state, delay action time of inverse time lag don't limit by constant time lag delay setting value( but not less than 20ms)Short instantaneous protection propertyIntelligent controller short instantaneous protection property technical parameter see table 17

Short instantaneous protect property technical parameter

Note: when intelligent controller is I frame, instantaneous protection setting current value is 0FF, when intelligent controller is II frame, instantaneous protection setting current value is1.0In~75kA+OFF;when intelligent controller is III frame, instantaneous protection setting current value is 1.0In~100kA+OFF。

1.0In~50kA+

4. asymmetry ground or leakage protection propertyAsymmetry ground protection of intelligent controller have 2 types: vector sum( difference value) type (T), ground current type(W). T type detect zero-sequence current, select 4phase( 3 phase 4 wire) or 3 phase (3 phase 3 wire) current vector sum to protect; W type is through special external connect mutual inductor detect current in ground cable directly to protect.Intelligent controller leakage protection signal select from external zero-sequence mutual inductor directly. Leakage protection actual current value use secondary current of zero-sequence mutual inductor to display, no related with rated current of circuit breaker.Intelligent controller asymmetry ground or leakage protection property technical parameter see table 18

≤0.9Is:No action

>1.1Is:Delay action

1.5~15+OFF(Exit situation)

±10%

1.5~15+OFF(Exit situation)

≤0.9IsD Ir:No action

>1.1IsD:Delay action

0.1~1(Stage head 0.1)

Curve 1-5 like overload long delay, but the speed is 10 times faster

Curve 6 property expression: Ts=64tsD/N2

I.e. Ts=tsd*(8Ir/I)2

Standard + OFF( ) close

IsD=It X...

tsD(s)

Is=Ir X...

Setting current valueAction property

Ii=

Action time

1.0In~50KA/75KA/1I00KA+OFF(Exit situation)(note)

≤0.85Ii:No action

>1.15Ii:Action

100ms( )Including circuit breaker immanent breaking time

Table 17

Table 16

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Asymmetry ground or leakage protection property technical parameter

Asymmetry ground protection

Leakage protection

Setting current value

T type harmonic influence coefficient setting value

Delay setting value

Action property

Delay setting value

Note: T type asymmetry ground protection add harmonic influence coefficient( electric network influence 3 phase imitation current vector sum colligation coefficient) K setting item., when set K in OFF, asymmetry ground protection fully adopt 3 phase current imitation vector sum to protect, when in ON, asymmetry ground protection fully adopt 3 phase current digital vector sum to protect, when setting K in 10-100%, asymmetry ground protection reckon in this percentage harmonic influence procedure as actual ground current value to protect.

0.2~1+OFF(Minimum100A,OFF Exit situation)

0.8IG:No action

1.0IG:Delay action

ON+10%~100%+OFF(Stage head 1%)(note)

Precision

Precision

Action property

Action property

Harmonic influence coefficient K

Constant time lag delay tG(s) Inverse time lag coefficient KG

Inverse time lag coefficient KG

Constant time lag delay tG(s)

±10%

±15%

0.8IG:No action

1.0IG:Delay action

0.1~1+OFF

0.5~6+OFF

0.1~1+OFF

0.5~6+OFF

0.1~1+OFF

Asymmetry ground or leakage protection either-orAsymmetry ground or leakage protection have two types:Inverse time lag: protection property expression:TG=tG*KG*7GIn the expression: TG: actual protection delay action time value tG: constant time delay setting value KG: inverse time lag coefficient value IG: setting current value I: actual working currentInverse time lag protection delay action time calculate by above expression: but Inverse time lag protection delay action time not less than constant time lag delay setting value. If KG is OFF, it is constant time delay protection.Constant time delay: delay action time of constant time lag protection is constant time lag delay setting value.Current unbalance protection propertyCurrent unbalance protection of intelligent controller protect of phase failure and 3 phase current unbalance, as per unbalance rate among 3 phase current to protect and alarm.Current unbalance protection of intelligent controller technical parameter see table 19Current unbalance rate computing formula is : 8I=I-Iav/Iav In the formula, Iav is the average value of 3 phase currentCurrent unbalance protection property is constant time lag protection, delay setting value is t6,when ts is OFF,means Current unbalance protection only alarm not trip.

Current unbalance protection property technical parameter

Current unbalance rate starting value

Delay setting value

Action or alarm property

Delay setting value

Precision

t (s)

40%~100+OFF(Stage head 1%,OFF Exit situation)

≤0.98:No action

>1.18:Delay action

±10%

Table 18

IG=IΔX...

IG=In X...

Table 19

Rank difference 0.1,OFF means only alarming without trippingRank difference 0.5,OFF means earth leakage is constant time-lag

Rank difference 0.1A,OFF means exist

Rank difference 0.1,OFF means only alarming without trippingRank difference 0.5,OFF means earth leakage is constant time-lag

Rank difference 0.1,OFF means only alarming without tripping

0.1~1+OFF

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Overload monitor protection property

Intelligent controller overload monitor protection property technical parameter see table 20

Intelligent controller can procedure output 2 passive signal contact used for overload monitor. Out put

signal contact can used for monitor alarm, also can used for control breaking spur track overload,

promise the main system supply power normally.

There's 2 type overload monitor manner for selected.( user can choose either one)

Mode 1: can control 2 spur track overload, when operating current more than ..or.., intelligent controller

output signal contact as per inverse time lag property delay respectively. Inverse time lag property curve

is same as overload long delay but curve rate and setting current value can set individually

Mode 2: usually used in control spur track overload when operating current more than .., intelligent

controller output contact breaking spur track overload as per inverse time lag property delay. Inverse

time lag property curve is same as overload long delay, but curve rate and setting current value can set

individually, request setting value …, if after breaking spur track overload operating current recovery

normally, when current value lower than… setting value, anc continuous 60S, intelligent controller output

a signal contact again, connect the breaking overload, can recovery the power system.

Overload monitor protection property technical parameter

Mode 1

Mode 2

Setting current value

Setting current value

Setting current value

Setting current value

Fixed delay(s)

Precision

Inverse time lag setting current value(s)

Inverse time lag setting current value(s)

Inverse time lag setting current value(s)

Heat memory (30min clear when power break) Standard + OFF(close)

Output property

Output property

Output property

Output property

Property curve

Property curve

Property curve

Curve rate

Curve rate

Curve rate

Ic1=In X ...

Ic2=In X ...

Ic1=In X ...

Ic2=In X ...

Fixed 60s

±10%

0.2~1+OFF(The minimum 100A, OFF means exist)

0.2~1+OFF(The minimum 100A, OFF means exist)

0.2~1+OFF(The minimum 100A, OFF means exist)

0.2~1+OFF(The minimum 100A, OFF means exist)

>1.2 Ic1:Relay delay actuation

>1.2 Ic2:Relay delay actuation

>1.2 Ic1:Relay delay actuation

<Ic2:Relay delay actuation

≤1.05 Ic1: Relay no actuation

≤1.05 Ic2: Relay no actuation

≤1.05 Ic1: Relay no actuation

Same as overload long delay property curve

Same as overload long delay property curve

Same as overload long delay property curve

Can setting individually ( setting parameter are same as overload long delay)

Can setting individually ( setting parameter are same as overload long delay)

Can setting individually ( setting parameter are same as overload long delay)

Under voltage protection property

Intelligent controller measure 1 time loop voltage true RMS; when 3 line voltage less than under voltage

starting value( the maximum value of 3 line voltage less than under voltage protection starting value),

under voltage protection action; when the maximum value of 3 line voltage more than return value, alarm

action return. When the function of power-fail instantaneous release starting, under voltage protection

will trip instantaneously when power failed.

The under voltage protection property technical parameter of intelligent controller see table 21

Overload protection property

Intelligent controller measure 1 time loop voltage true RMS; when 3 line voltage less than under voltage

starting value( the maximum value of 3 line voltage less than under voltage protection starting value),

under voltage protection action; when the maximum value of 3 line voltage more than return value, alarm

action return.

Voltage unbalance protection property

Voltage unbalance protection property of intelligent controller do protection action according unbalance

rate among 3 line voltage, the action mechanism is similar with overload protection.

The formula of voltage unbalance:

8V=U-Uav/Uav

In the formula, Uav is the average value of 3 line voltage

Voltage unbalance protection property technical parameter of intelligent controller see table 23

Table 20

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Table21: under voltage protection property technical parameter

Under voltage protection starting value

Starting delay time value

Under voltage alarm return value

Return delay time value

Precision

Protection execute method Alarm/Trip/Close

Setting range(s)

Alarm property

Setting range(V)

Setting range(s)

Setting range(V)

Action and alarm property

±10%

0.2~60(stage head 0.1)

≥1.1×return value: alarm and return

<0.9×return value: alarm no return

starting value~1200(stage head 1)

0.2~60(stage head 0.1)

≤0.9 x starting value: delay action or alarm

>1.1 x starting value: no action or no alarm

100~1200(stage head 1)

Table 22: overload voltage protection property technical parameter

Under voltage protection starting value

Starting delay time value

Return delay time value

Precision

Protection execute method

Setting range(V)

Setting range(V)

Setting range(s)

Setting range(s)

Action and alarm property

Alarm property

100~1200(stage head 1)

>0.9 x starting value: no action or no alarm

≤1.1 x starting value: delay action or alarm

0.2~60(stage head 0.1)

starting value~100(stage head 1)

<1.1×return value: alarm no return

≥0.9×return value: alarm and return

0.2~60(stage head 0.1)

±10%

Alarm/Trip/Close

MCR ( making & breaking) and TTSISC( ultimate trip) protection function

making & breaking and ultimate trip of intelligent controller is reserve protection function. Both the two

protection mode are instantaneous action. The action value is related with the operation breaking and

limited breaking capacity of circuit breaker, making& breaking current usually is 40kA,60kA,80kA. Out of

limit trip current value is 50kA,75kA,100kA( 2 current when leaving factory: Ⅰ frame 40/50kA,

60/75kA,Ⅲ frame 80/100kA) faulty current signal through hardware to compare circuit to send out

action order directly, MCR only used in circuit breaker close instantaneously, but Out of limit trip protect

all the time after close 100ms.

Ⅱ frame

Voltage unbalance protection property technical parameter

Return delay time value

Precision

Protection execute method

Starting delay time value

Setting range(V)

Setting range(V)

Setting range(s)

Setting range(s)

Action and alarm property

Alarm property

Alarm/Trip/Close

±10%

0.2~60(stage head 0.1)

≤0.9×return value: alarm and return

>1.1×return value: alarm no return

starting value~2%(stage head 1)

0.2~60(stage head 0.1)

≥1.1 x starting value: delay action or alarm

<0.9 x starting value: no action or no alarm

2%~30%(stage head 1)

Table 23

Unequal voltage protection start value

Unequal voltage alarm return value

Over voltage alarm return value

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Overload monitor protection property

Intelligent controller overload monitor protection property technical parameter see table 20

Intelligent controller can procedure output 2 passive signal contact used for overload monitor. Out put

signal contact can used for monitor alarm, also can used for control breaking spur track overload,

promise the main system supply power normally.

There's 2 type overload monitor manner for selected.( user can choose either one)

Mode 1: can control 2 spur track overload, when operating current more than ..or.., intelligent controller

output signal contact as per inverse time lag property delay respectively. Inverse time lag property curve

is same as overload long delay but curve rate and setting current value can set individually

Mode 2: usually used in control spur track overload when operating current more than .., intelligent

controller output contact breaking spur track overload as per inverse time lag property delay. Inverse

time lag property curve is same as overload long delay, but curve rate and setting current value can set

individually, request setting value …, if after breaking spur track overload operating current recovery

normally, when current value lower than… setting value, anc continuous 60S, intelligent controller output

a signal contact again, connect the breaking overload, can recovery the power system.

Overload monitor protection property technical parameter

Mode 1

Mode 2

Setting current value

Setting current value

Setting current value

Setting current value

Fixed delay(s)

Precision

Inverse time lag setting current value(s)

Inverse time lag setting current value(s)

Inverse time lag setting current value(s)

Heat memory (30min clear when power break) Standard + OFF(close)

Output property

Output property

Output property

Output property

Property curve

Property curve

Property curve

Curve rate

Curve rate

Curve rate

Ic1=In X ...

Ic2=In X ...

Ic1=In X ...

Ic2=In X ...

Fixed 60s

±10%

0.2~1+OFF(The minimum 100A, OFF means exist)

0.2~1+OFF(The minimum 100A, OFF means exist)

0.2~1+OFF(The minimum 100A, OFF means exist)

0.2~1+OFF(The minimum 100A, OFF means exist)

>1.2 Ic1:Relay delay actuation

>1.2 Ic2:Relay delay actuation

>1.2 Ic1:Relay delay actuation

<Ic2:Relay delay actuation

≤1.05 Ic1: Relay no actuation

≤1.05 Ic2: Relay no actuation

≤1.05 Ic1: Relay no actuation

Same as overload long delay property curve

Same as overload long delay property curve

Same as overload long delay property curve

Can setting individually ( setting parameter are same as overload long delay)

Can setting individually ( setting parameter are same as overload long delay)

Can setting individually ( setting parameter are same as overload long delay)

Under voltage protection property

Intelligent controller measure 1 time loop voltage true RMS; when 3 line voltage less than under voltage

starting value( the maximum value of 3 line voltage less than under voltage protection starting value),

under voltage protection action; when the maximum value of 3 line voltage more than return value, alarm

action return. When the function of power-fail instantaneous release starting, under voltage protection

will trip instantaneously when power failed.

The under voltage protection property technical parameter of intelligent controller see table 21

Overload protection property

Intelligent controller measure 1 time loop voltage true RMS; when 3 line voltage less than under voltage

starting value( the maximum value of 3 line voltage less than under voltage protection starting value),

under voltage protection action; when the maximum value of 3 line voltage more than return value, alarm

action return.

Voltage unbalance protection property

Voltage unbalance protection property of intelligent controller do protection action according unbalance

rate among 3 line voltage, the action mechanism is similar with overload protection.

The formula of voltage unbalance:

8V=U-Uav/Uav

In the formula, Uav is the average value of 3 line voltage

Voltage unbalance protection property technical parameter of intelligent controller see table 23

Table 20

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Table21: under voltage protection property technical parameter

Under voltage protection starting value

Starting delay time value

Under voltage alarm return value

Return delay time value

Precision

Protection execute method Alarm/Trip/Close

Setting range(s)

Alarm property

Setting range(V)

Setting range(s)

Setting range(V)

Action and alarm property

±10%

0.2~60(stage head 0.1)

≥1.1×return value: alarm and return

<0.9×return value: alarm no return

starting value~1200(stage head 1)

0.2~60(stage head 0.1)

≤0.9 x starting value: delay action or alarm

>1.1 x starting value: no action or no alarm

100~1200(stage head 1)

Table 22: overload voltage protection property technical parameter

Under voltage protection starting value

Starting delay time value

Return delay time value

Precision

Protection execute method

Setting range(V)

Setting range(V)

Setting range(s)

Setting range(s)

Action and alarm property

Alarm property

100~1200(stage head 1)

>0.9 x starting value: no action or no alarm

≤1.1 x starting value: delay action or alarm

0.2~60(stage head 0.1)

starting value~100(stage head 1)

<1.1×return value: alarm no return

≥0.9×return value: alarm and return

0.2~60(stage head 0.1)

±10%

Alarm/Trip/Close

MCR ( making & breaking) and TTSISC( ultimate trip) protection function

making & breaking and ultimate trip of intelligent controller is reserve protection function. Both the two

protection mode are instantaneous action. The action value is related with the operation breaking and

limited breaking capacity of circuit breaker, making& breaking current usually is 40kA,60kA,80kA. Out of

limit trip current value is 50kA,75kA,100kA( 2 current when leaving factory: Ⅰ frame 40/50kA,

60/75kA,Ⅲ frame 80/100kA) faulty current signal through hardware to compare circuit to send out

action order directly, MCR only used in circuit breaker close instantaneously, but Out of limit trip protect

all the time after close 100ms.

Ⅱ frame

Voltage unbalance protection property technical parameter

Return delay time value

Precision

Protection execute method

Starting delay time value

Setting range(V)

Setting range(V)

Setting range(s)

Setting range(s)

Action and alarm property

Alarm property

Alarm/Trip/Close

±10%

0.2~60(stage head 0.1)

≤0.9×return value: alarm and return

>1.1×return value: alarm no return

starting value~2%(stage head 1)

0.2~60(stage head 0.1)

≥1.1 x starting value: delay action or alarm

<0.9 x starting value: no action or no alarm

2%~30%(stage head 1)

Table 23

Unequal voltage protection start value

Unequal voltage alarm return value

Over voltage alarm return value

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Measure function

Real time value measure

Current value

Measure method

Measure each phase current RMS. Measure item including A phase current Ia,B phase current Ib,C

phase current Ic,N phase current In,ground faulty current or leakage current Ig

Measure range

A phase current,B phase current Ib,C phase current Ic,N phase current IN no less than 25 multiples rated

current In., ground faulty current or leakage current Ig no less than 10 multiples rated value.

Measure precision

In 2 multiplesr rated current In range, difference is ±1.5%, above 2 multiples rated current, difference is

i5%.

Current prismatical figure display

Intelligent controller shoe A B C(N) phase current value by prismatical figure under operating state, and

display the maximum phase current by digital. The height(percentage) of prismatical figure instruct the

percentage of each pahse current value and overload long delay protection setting current value(when

overload long delay protection closed).

Current unbalance rate

Current unbalance rate is measuring the unbalance percentage of 3 phase current. The formula is :

8I=(I-I)av/Iav

in the formula, Iav is average value of 3 phase current

Voltage value

Measure mode: measure each phase voltage RMS.

Measure range

line voltage( voltage between phase line and phase line):0V~1200V

Measure precision:±5%

Phase sequence

“A-B-C” and “A-C-B” forms to display three phase voltage phase sequence

Frequency

Measure range :45Hz~65Hz

Measure precision:±0.05Hz

Note:frequency signal select from A phase voltage

Voltage unbalance rate

Voltage unbalance rate is measuring the unbalance percentage of 3 phase voltage. The formula is :

6V=U-Uav/Uav

in the formula, Iav is average value of 3 phase line voltage

Active power

Measure contect

A phase active power

Measure precision±2.5%

Power factor

Measure contect

Phase power factor

Measure precision

±0.02

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Harmonic influence coefficient measure

harmonic influence coefficient (electric network influence 3 phase imitation current vector sum colligation coefficient) means electric network harmonic influence procedure to T type asymmetry ground protectionthe formula of harmonic influence coefficient real measure value is: K=(IAG-IDG)/Iz X 100% IAG: 3 phase current imitation vector sum value IDG: 3 phase current digital vector sum value Iz: asymmetry ground synthesized current value

Internal temperature measure

Internal temperature refers to small environment temperature value which nearby intelligent controller internal MCU, real time measure by temperature chip. When the temperature more than…, the system will appear “internal temperature excess temperature” alarm

System setup functionSystem clock function

System clock function is the basic setup function of MW1-3 type intelligent controller. The internal of controller have 3V lithium battery. So long as lithium battery have power, the external won't breaking, system clock reposition.

Measure meter setup functionSystem type selection

3type:system type: three-phase three-wire systemPoles no of circuit breaker: 3p -3∮3W3CT:system type: three-phase four-wire systemPoles no of circuit breaker: 3p -3∮3W3CT:system type: three-phase four-wire systemPoles no of circuit breaker: 4p or 3p+N -3∮3W3CT:

Internal temperature calibration

Internal temperature calibration should be proceeding when intelligent controller cold clean criticality. At that time the internal temperature is close to external environment temperature. When controller leaving factory, internal temperature had already adjusted, commonly user need to adjust again.

Communication transfer

3H intelligent controller elect 3M type intelligent controller which have KST programmer, can use KsT programmer in DB9 interface of board.It have 2 options:Communication with programmerCommunication with host computerOnly select communication with programmer, can unleash KsT programmer full efficacy.3H intelligent controller RS485 interface of 10# 11# line is same with RS485 which DB9 relative.( have a connection)

Test & lock functionAnalog experiment

Analog experiment have 3 test type: Three-section protection test : regulate test current( equal to failure current), starting test, when imitation overload long delay, short current short delay, short instantaneous faulty occurs, the protection conditions of intelligent controller. Ground or leakage protection test: regulate test current ( equal to failure current), starting test, when imitation ground or leakage faulty occurs the protection conditions of intelligent controller. Mechanism action time test: after starting test system enforce flux transfer trip action, to test mechanism action time of circuit breaker trip.Analog experiment have 2 test version: No trip test: when finish test, intelligent controller show test result information but don't trip, it suitable for field test which can not power cut. Trip test: when finish test, intelligent controller show test result information and trip, it suitable for field test which power cut.

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Measure function

Real time value measure

Current value

Measure method

Measure each phase current RMS. Measure item including A phase current Ia,B phase current Ib,C

phase current Ic,N phase current In,ground faulty current or leakage current Ig

Measure range

A phase current,B phase current Ib,C phase current Ic,N phase current IN no less than 25 multiples rated

current In., ground faulty current or leakage current Ig no less than 10 multiples rated value.

Measure precision

In 2 multiplesr rated current In range, difference is ±1.5%, above 2 multiples rated current, difference is

i5%.

Current prismatical figure display

Intelligent controller shoe A B C(N) phase current value by prismatical figure under operating state, and

display the maximum phase current by digital. The height(percentage) of prismatical figure instruct the

percentage of each pahse current value and overload long delay protection setting current value(when

overload long delay protection closed).

Current unbalance rate

Current unbalance rate is measuring the unbalance percentage of 3 phase current. The formula is :

8I=(I-I)av/Iav

in the formula, Iav is average value of 3 phase current

Voltage value

Measure mode: measure each phase voltage RMS.

Measure range

line voltage( voltage between phase line and phase line):0V~1200V

Measure precision:±5%

Phase sequence

“A-B-C” and “A-C-B” forms to display three phase voltage phase sequence

Frequency

Measure range :45Hz~65Hz

Measure precision:±0.05Hz

Note:frequency signal select from A phase voltage

Voltage unbalance rate

Voltage unbalance rate is measuring the unbalance percentage of 3 phase voltage. The formula is :

6V=U-Uav/Uav

in the formula, Iav is average value of 3 phase line voltage

Active power

Measure contect

A phase active power

Measure precision±2.5%

Power factor

Measure contect

Phase power factor

Measure precision

±0.02

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Harmonic influence coefficient measure

harmonic influence coefficient (electric network influence 3 phase imitation current vector sum colligation coefficient) means electric network harmonic influence procedure to T type asymmetry ground protectionthe formula of harmonic influence coefficient real measure value is: K=(IAG-IDG)/Iz X 100% IAG: 3 phase current imitation vector sum value IDG: 3 phase current digital vector sum value Iz: asymmetry ground synthesized current value

Internal temperature measure

Internal temperature refers to small environment temperature value which nearby intelligent controller internal MCU, real time measure by temperature chip. When the temperature more than…, the system will appear “internal temperature excess temperature” alarm

System setup functionSystem clock function

System clock function is the basic setup function of MW1-3 type intelligent controller. The internal of controller have 3V lithium battery. So long as lithium battery have power, the external won't breaking, system clock reposition.

Measure meter setup functionSystem type selection

3type:system type: three-phase three-wire systemPoles no of circuit breaker: 3p -3∮3W3CT:system type: three-phase four-wire systemPoles no of circuit breaker: 3p -3∮3W3CT:system type: three-phase four-wire systemPoles no of circuit breaker: 4p or 3p+N -3∮3W3CT:

Internal temperature calibration

Internal temperature calibration should be proceeding when intelligent controller cold clean criticality. At that time the internal temperature is close to external environment temperature. When controller leaving factory, internal temperature had already adjusted, commonly user need to adjust again.

Communication transfer

3H intelligent controller elect 3M type intelligent controller which have KST programmer, can use KsT programmer in DB9 interface of board.It have 2 options:Communication with programmerCommunication with host computerOnly select communication with programmer, can unleash KsT programmer full efficacy.3H intelligent controller RS485 interface of 10# 11# line is same with RS485 which DB9 relative.( have a connection)

Test & lock functionAnalog experiment

Analog experiment have 3 test type: Three-section protection test : regulate test current( equal to failure current), starting test, when imitation overload long delay, short current short delay, short instantaneous faulty occurs, the protection conditions of intelligent controller. Ground or leakage protection test: regulate test current ( equal to failure current), starting test, when imitation ground or leakage faulty occurs the protection conditions of intelligent controller. Mechanism action time test: after starting test system enforce flux transfer trip action, to test mechanism action time of circuit breaker trip.Analog experiment have 2 test version: No trip test: when finish test, intelligent controller show test result information but don't trip, it suitable for field test which can not power cut. Trip test: when finish test, intelligent controller show test result information and trip, it suitable for field test which power cut.

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Analog experiment technical parameter see table 24

Table 24: analog experiment technical parameter

Test type

Test version

Test current

Test control

Three-section protection

Ground or leakage protection

Asymmetry ground protection Leakage protection

No trip / Trip

Mechanism action time

Trip

None

Start/stop

0A~50KA(I Frame)/75KA(II Frame)/100KA(III Frame) 0A~99.99A

Situation lock

Parameter lock of intelligent controller have two states:

Parameter lock of intelligent controller have two states:Parameter lock: under this state, user only inquiry parameter but can not revise parameterParameter unlock: under this state, user can inquiry and revise parameterNote: in order to make all parameter of controller no unauthorized changes, ensure system operate reliably, its function adopt the password of consumer management.

Communication setup function

3H type intelligent controller can through Rs485 interface(10#,11# line or DB 9 interface of board) to achieve telemetry, remote control, remote regulating, remote signaling etc four remote functions. The communication interface adopt photoelectric isolation, suitable for strong electrical interfere environment.Communication setup technical parameter see table 26

Table 26: Communication setup technical parameter

Communication protocols

Communication module

Communication address

Baud rate

Internal

Self-adapting

External

ModbuS--RTU Profibus--DP Device Net

125K、250K、500K

0 63~3 126~0~225

9.6K、19.2K

I/O setup function3H type intelligent controller and 3M type intelligent controller which elect”4 teams contact output function” have 4 teams free from one another signal contact output, the output function can be setted. Provided signal contact output and output time see table 17intelligent controller 4 teams contact function pretermit state when leaving factory see table 18

Table 25 The limitation of position lock to operation

Operation types

Remote, regulate and control

Local parameter adjustable

Local test

Programming operation

Available

Available

Available Available

Unavailable Unavailable

Unavailable

Unavailable

Setup

Position lock state

Parameter lock

Remote

Available

Unavailable

Unavailable

Available

Local

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8

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10(A)

11(B)

12(C)

13(D)

Table 27: intelligent controller signal contact output and output time

Function No. Signal contact output function

Undefinition

Short current instantaneous faulty trip alarm

Ground or leakage faulty trip alarm

Short current short delay faulty trip alarm

Overload long delay faulty trip alarm

Faulty trip alarm

Overload monitor 1 uninstall output

Overload monitor 2 uninstall output

System self-checking faulty alarm

Electric network faulty pre-alarm

Under voltage faulty alarm

Overload faulty alarm

Voltage unbalance faulty alarm

Signal contact output time

No output

Short current instantaneous faulty trip alarm output

Ground or leakage faulty trip( or alarm) output

Current unbalance( or alarm) output

Short current short delay faulty trip output

Overload long delay faulty trip output

Any faulty trip alarm output

Overload monitor 1 uninstall output

Overload monitor 2 uninstall output

System self-checking faulty alarm output

Protection or monitor delay output at first

Under voltage faulty alarm output when starting time arrived

Overload faulty alarm output when starting time arrived

Table 28: intelligent controller 4 teams contact function pretermit state when leaving factor

Contact no

Controller type

3M Type

3H Type

Contact 1 Contact 2 Contact 3 Contact 4

Overload monitor 1 uninstall output

Overload monitor 1 uninstall output

Overload monitor 2 uninstall output

Overload monitor 2 uninstall output

System self-checking faulty alarm

Faulty trip alarm Faulty trip alarm

Note: 3H type intelligent controller contact3, contact 4 fixed used in remote breaking, remote closing, can not set as other function.

Inquiry function Current alarmWhen “faulty/alarm” red light flash slowly, means intelligent controller have alarm information, can inquiry present alarm to show present exist alarm information.Intelligent controller display alarm information see table 29

Table 29: complete alarm information which can be show

Type

Self-checking faulty alarm

Self-checking serious faulty alarm

Protection alarm

Alarm information

External packet mistake

Modulus transfer mistake

Internal temperature excess

A phase mutual inductor wire break

B phase mutual inductor wire break

C phase mutual inductor wire break

N phase mutual inductor wire break

flux transfer trip wire break

Main contact damage

Separating brake mechanism failure to operate

Procedure packet mistake(note)

Ground or leakage faulty

Current unbalance faulty

Under voltage faulty

Overload faulty

Voltage unbalance faulty

Faulty pre-alarm

Note: when intelligent controller shows: Procedure packet mistake, it is means MCU of intelligent controller have a series faulty, and intelligent controller can not work normally, should be change in time.

Current Unbalance fault trip alarm

Fault trip alarm

Voltage unbalance faulty alarm output when starting time arrived

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Analog experiment technical parameter see table 24

Table 24: analog experiment technical parameter

Test type

Test version

Test current

Test control

Three-section protection

Ground or leakage protection

Asymmetry ground protection Leakage protection

No trip / Trip

Mechanism action time

Trip

None

Start/stop

0A~50KA(I Frame)/75KA(II Frame)/100KA(III Frame) 0A~99.99A

Situation lock

Parameter lock of intelligent controller have two states:

Parameter lock of intelligent controller have two states:Parameter lock: under this state, user only inquiry parameter but can not revise parameterParameter unlock: under this state, user can inquiry and revise parameterNote: in order to make all parameter of controller no unauthorized changes, ensure system operate reliably, its function adopt the password of consumer management.

Communication setup function

3H type intelligent controller can through Rs485 interface(10#,11# line or DB 9 interface of board) to achieve telemetry, remote control, remote regulating, remote signaling etc four remote functions. The communication interface adopt photoelectric isolation, suitable for strong electrical interfere environment.Communication setup technical parameter see table 26

Table 26: Communication setup technical parameter

Communication protocols

Communication module

Communication address

Baud rate

Internal

Self-adapting

External

ModbuS--RTU Profibus--DP Device Net

125K、250K、500K

0 63~3 126~0~225

9.6K、19.2K

I/O setup function3H type intelligent controller and 3M type intelligent controller which elect”4 teams contact output function” have 4 teams free from one another signal contact output, the output function can be setted. Provided signal contact output and output time see table 17intelligent controller 4 teams contact function pretermit state when leaving factory see table 18

Table 25 The limitation of position lock to operation

Operation types

Remote, regulate and control

Local parameter adjustable

Local test

Programming operation

Available

Available

Available Available

Unavailable Unavailable

Unavailable

Unavailable

Setup

Position lock state

Parameter lock

Remote

Available

Unavailable

Unavailable

Available

Local

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4

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8

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10(A)

11(B)

12(C)

13(D)

Table 27: intelligent controller signal contact output and output time

Function No. Signal contact output function

Undefinition

Short current instantaneous faulty trip alarm

Ground or leakage faulty trip alarm

Short current short delay faulty trip alarm

Overload long delay faulty trip alarm

Faulty trip alarm

Overload monitor 1 uninstall output

Overload monitor 2 uninstall output

System self-checking faulty alarm

Electric network faulty pre-alarm

Under voltage faulty alarm

Overload faulty alarm

Voltage unbalance faulty alarm

Signal contact output time

No output

Short current instantaneous faulty trip alarm output

Ground or leakage faulty trip( or alarm) output

Current unbalance( or alarm) output

Short current short delay faulty trip output

Overload long delay faulty trip output

Any faulty trip alarm output

Overload monitor 1 uninstall output

Overload monitor 2 uninstall output

System self-checking faulty alarm output

Protection or monitor delay output at first

Under voltage faulty alarm output when starting time arrived

Overload faulty alarm output when starting time arrived

Table 28: intelligent controller 4 teams contact function pretermit state when leaving factor

Contact no

Controller type

3M Type

3H Type

Contact 1 Contact 2 Contact 3 Contact 4

Overload monitor 1 uninstall output

Overload monitor 1 uninstall output

Overload monitor 2 uninstall output

Overload monitor 2 uninstall output

System self-checking faulty alarm

Faulty trip alarm Faulty trip alarm

Note: 3H type intelligent controller contact3, contact 4 fixed used in remote breaking, remote closing, can not set as other function.

Inquiry function Current alarmWhen “faulty/alarm” red light flash slowly, means intelligent controller have alarm information, can inquiry present alarm to show present exist alarm information.Intelligent controller display alarm information see table 29

Table 29: complete alarm information which can be show

Type

Self-checking faulty alarm

Self-checking serious faulty alarm

Protection alarm

Alarm information

External packet mistake

Modulus transfer mistake

Internal temperature excess

A phase mutual inductor wire break

B phase mutual inductor wire break

C phase mutual inductor wire break

N phase mutual inductor wire break

flux transfer trip wire break

Main contact damage

Separating brake mechanism failure to operate

Procedure packet mistake(note)

Ground or leakage faulty

Current unbalance faulty

Under voltage faulty

Overload faulty

Voltage unbalance faulty

Faulty pre-alarm

Note: when intelligent controller shows: Procedure packet mistake, it is means MCU of intelligent controller have a series faulty, and intelligent controller can not work normally, should be change in time.

Current Unbalance fault trip alarm

Fault trip alarm

Voltage unbalance faulty alarm output when starting time arrived

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Programmatic interface function.

3H type intelligent controller and 3M intelligent controller which elect KST programmer, have the function of communication on the programmer with

connection. Through programmer can set system internal parameter, such as: overload protection property curve classification selection, open and

close of heated memory, signal contact output function setting, communication protocol selection, communication address setting, communication

baud rate selection, system clock adjust, setup function lock and unlock, voltage connection mode selection etc. also have test breaking & closing

function, history data check and setting value copy.

Related use of programmer can reference( programmer instruction for use)

Operation times

Accumulate breaking/closing of circuit breaker times, breaking 、closing once. This value can revise and clear with special method.

Main contact damage

Intelligent controller according faulty current, main contact construction etc date when tripping to analog computation the damage rate of main

contact. The display value of intelligent controller when leaving factory is 0%, means main contact no damage. Every time after faulty tripped,

intelligent controller deduct accordingly wear rate valent weight automatically. When wear rate value ≥40%, system will send out self-checking faulty

alarm signal, to remind user take maintain measure in time.

After change the main contact, can through programmer or specially method to recovery original wear rate value 0%.

Product information

Show intelligent controller manufacture informations

Trip record

Record the last 8 times trip faulty information and former measure parameter.

Record total faulty trip times. This value can be clear with special method.

The detailed information of each faulty trip record.

Faulty time(year, month, date, hour, minute, second)

Faulty type(reason)

Faulty original numerical value( such as faulty current value, faulty voltage value, faulty unbalance value etc)

Faulty delay time

Faulty phase

Faulty total time/ this time

Faulty measure parameter at that time

Alarm record

Record the last 8 times trip faulty information

The detailed information of each faulty trip record.

Alarm reason

Alarm time(year, month, date, hour, minute, second)

Alarm original numerical value( some without this item)

Metachoresis record

Record the last 8 times breaking/closing times

The detailed information of each metachoresis

Metachoresis type

Metachoresis reason

Metachoresis time(year, month, date, hour, minute, second)

Other functions

Display checking function

This function can check all working conditions of luminescent device, ensure luminescent device instruction correct, and display products information.

Detailed operation see 4.1.4

Wire break self-checking function

Intelligent controller can self-checking 3(4) phase hollow mutual inductor wire break and flux transfer trip wire break faulty.

Heated memory function

Repeating overload maybe lead to electrical conductor or device heated, intelligent controller imitate heated state, after overload long delay, short

current short delay etc faulty delay action, with pyrometric effect( imitate bimetallic strip property). Overload long delay pyrometric effect energy after

finishing fault resolution 30min release, short current short delay pyrometric effect energy after finishing fault resolution 15min release. During this

period if occurred overload long delay, short current short delay etc faulty when closing circuit breaker again, delay action time will be short, can the

circuit or device will be protect suitably.(as same as overload monitor heated memory property and overload long delay protection heated memory

property)

Pverload monitor heated memory display through present heat capacity. When present heat capacity value reached 100% then overload long delay

protect action.

If intelligent controller power cut and electrify again, accumulate pyrometric effect clear completely.

When leaving factory this property toleration is start, with heated memory function. Use can set by themselves.

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Db9 test connection

Board sketch

MW1-3H

MW1-3 type intelligent controller use method

mechanism reset button

LCD

Protect section red light

Faulty reset key

Faulty or alarm red light

Bus green light

Working normal green light

Operating parameter key

System setup key

Protection setup key

Information inquiry key

Confirm key

Exit key

Downwards key

Upwards key

Intelligent trip unit

Panel instructure

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Programmatic interface function.

3H type intelligent controller and 3M intelligent controller which elect KST programmer, have the function of communication on the programmer with

connection. Through programmer can set system internal parameter, such as: overload protection property curve classification selection, open and

close of heated memory, signal contact output function setting, communication protocol selection, communication address setting, communication

baud rate selection, system clock adjust, setup function lock and unlock, voltage connection mode selection etc. also have test breaking & closing

function, history data check and setting value copy.

Related use of programmer can reference( programmer instruction for use)

Operation times

Accumulate breaking/closing of circuit breaker times, breaking 、closing once. This value can revise and clear with special method.

Main contact damage

Intelligent controller according faulty current, main contact construction etc date when tripping to analog computation the damage rate of main

contact. The display value of intelligent controller when leaving factory is 0%, means main contact no damage. Every time after faulty tripped,

intelligent controller deduct accordingly wear rate valent weight automatically. When wear rate value ≥40%, system will send out self-checking faulty

alarm signal, to remind user take maintain measure in time.

After change the main contact, can through programmer or specially method to recovery original wear rate value 0%.

Product information

Show intelligent controller manufacture informations

Trip record

Record the last 8 times trip faulty information and former measure parameter.

Record total faulty trip times. This value can be clear with special method.

The detailed information of each faulty trip record.

Faulty time(year, month, date, hour, minute, second)

Faulty type(reason)

Faulty original numerical value( such as faulty current value, faulty voltage value, faulty unbalance value etc)

Faulty delay time

Faulty phase

Faulty total time/ this time

Faulty measure parameter at that time

Alarm record

Record the last 8 times trip faulty information

The detailed information of each faulty trip record.

Alarm reason

Alarm time(year, month, date, hour, minute, second)

Alarm original numerical value( some without this item)

Metachoresis record

Record the last 8 times breaking/closing times

The detailed information of each metachoresis

Metachoresis type

Metachoresis reason

Metachoresis time(year, month, date, hour, minute, second)

Other functions

Display checking function

This function can check all working conditions of luminescent device, ensure luminescent device instruction correct, and display products information.

Detailed operation see 4.1.4

Wire break self-checking function

Intelligent controller can self-checking 3(4) phase hollow mutual inductor wire break and flux transfer trip wire break faulty.

Heated memory function

Repeating overload maybe lead to electrical conductor or device heated, intelligent controller imitate heated state, after overload long delay, short

current short delay etc faulty delay action, with pyrometric effect( imitate bimetallic strip property). Overload long delay pyrometric effect energy after

finishing fault resolution 30min release, short current short delay pyrometric effect energy after finishing fault resolution 15min release. During this

period if occurred overload long delay, short current short delay etc faulty when closing circuit breaker again, delay action time will be short, can the

circuit or device will be protect suitably.(as same as overload monitor heated memory property and overload long delay protection heated memory

property)

Pverload monitor heated memory display through present heat capacity. When present heat capacity value reached 100% then overload long delay

protect action.

If intelligent controller power cut and electrify again, accumulate pyrometric effect clear completely.

When leaving factory this property toleration is start, with heated memory function. Use can set by themselves.

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Db9 test connection

Board sketch

MW1-3H

MW1-3 type intelligent controller use method

mechanism reset button

LCD

Protect section red light

Faulty reset key

Faulty or alarm red light

Bus green light

Working normal green light

Operating parameter key

System setup key

Protection setup key

Information inquiry key

Confirm key

Exit key

Downwards key

Upwards key

Intelligent trip unit

Panel instructure

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Board constitute , display and operation application

MW1-3 type intelligent controller board have 5 parts: LCD, LED pilot lamp group, keyboard,DB9 test connection and red mechanism reset button,

see board sketch.

LCD

Show all measure parameter in Chinese, system setup parameter, protection setup parameter and all information.

Top right corner of LCD have“ ”, means next display interface, press key to enter into next interface.

Top right corner of LCD have“ ”, means next display interface, press key to enter into last interface.

Top right corner of LCD have“ ”, means upwards downwards have display interface, press key to enter into last interface. Press key

enter into next interface

LED pilot lamp group

Protection section red light

When setting current protection, red light lighting means it is setting protection current value or delay time value in accordingly section.

When faulty delay or alarming, red light flash in normal speed means faulty delay or alarming in accordingly section.

After faulty protection tripped, red light flash faster means faulty tripped in accordingly section.

Faulty or alarm red light

Function of faulty or alarm red light

MW1-3 type “faulty or alarm red light” combined “ faulty pre-alarm”, “faulty trip”, “self-checking faulty pre-alarm” in performance. Use different flash

mode to distinguish faulty information and alarm information. When normally working, faulty or alarm red light don't light, i.e. when faulty or alarm

red light flash, system to be exceptional

Function of faulty or alarm red light different flash see table 30

Table 30: function of faulty or alarm red light flash meaning.

Series State of red light Meaning

Flash slowly (2s/time)

Flash normally (1s/time)

Flash fast (0.4s/time)

System has alarm or self-checking faulty information

Protect faulty delay (pre-alarm) state

Protect faulty trip state

Bus green light

Bus green light shows bus date delivery status. Lighting when deliver, off when without any bus data.

Normal working green light

Only electrify with intelligent controller, “normal working green light” flash normally all the time, if the light off or lighting permanently, the intelligent

controller working abnormally, should be changed immediately.

keyboard

Intelligent controller have 4 shortcut keyboard: operating parameter key, system setup key, protection setup key, information inquiry key, can

quickly transfer among 4 main menu, also have 5 operating key, details as below:

Quickly transfer to operation parameter main menu (timing system clock to leftwards key)

Quickly transfer to system setup main menu (timing system clock to rightwards key)

Quickly transfer to protection setting main menu

Quickly transfer to information inquiry main menu

Upwards: shift cursor upwards, or change selected parameter upwards, or location show leftwards

Downwards: shift cursor downwards, or change selected parameter downwards, or location show rightwards

Exit: exit present menu and return to previous menu, or cancel revise present parameter.

Conformation: enter into present cursor which point to next menu, or select present parameter, or storage the revision.

Reposition: when faulty tripped or alarm state enter into reposition state.

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DB9 test interface

test interface of intelligent controller board have 3 functions:

DC 24V power input:

Can input DC24V power directly, and can as a auxiliary power of intelligent controller. 4, 5 terminal of

DB9 interface connect anode, of DC power, ,2 9 terminal connect cathode( power line ground)

Analog signals input port

Can input 3 phase current analog signal directly, do current protection property test of intelligent

controller, 7 terminal of DB9 interface connect A phase current analog signal, 6 terminal connect B

phase current analog signal,,1 terminal connect C phase current analog signal,, 2 9 terminal are the

analog signal jointly.

Program and communication interface

3H type intelligent controller and 3M intelligent controller which elect MW1 programmer can use MW1

programmer on DB9 interface, also can communicate with host computer through this interface. 3

terminal of DB9 interface connect RS485-A terminal( equal to 10 # line), 8 terminal connect RS485-B

terminal(equal to 11 # line)

Red mechanism reposition button

Faulty tripped or test tripped this button will popping, when press this button, circuit breaker can close,

LCD back lightingLCD design no back lighting when electrify, so as to increase the intelligent controller working

reliability under no auxiliary power small current conditions.

Press any key can light back lighting, in any interface press and 2 keys meanwhile can close

back lighting, after 5 min close back lighting automatically without press any key.

LED pilot lamp full display state:

Under reposition (operation) interface press and 2 keys meanwhile, system enter into LED pilot

lamp full display state,

Under LED pilot lamp state, press key, return to reposition (operation) interface immediately,

without press any key, after 5 min system return to reposition (operation) interface automatically.

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Board constitute , display and operation application

MW1-3 type intelligent controller board have 5 parts: LCD, LED pilot lamp group, keyboard,DB9 test connection and red mechanism reset button,

see board sketch.

LCD

Show all measure parameter in Chinese, system setup parameter, protection setup parameter and all information.

Top right corner of LCD have“ ”, means next display interface, press key to enter into next interface.

Top right corner of LCD have“ ”, means next display interface, press key to enter into last interface.

Top right corner of LCD have“ ”, means upwards downwards have display interface, press key to enter into last interface. Press key

enter into next interface

LED pilot lamp group

Protection section red light

When setting current protection, red light lighting means it is setting protection current value or delay time value in accordingly section.

When faulty delay or alarming, red light flash in normal speed means faulty delay or alarming in accordingly section.

After faulty protection tripped, red light flash faster means faulty tripped in accordingly section.

Faulty or alarm red light

Function of faulty or alarm red light

MW1-3 type “faulty or alarm red light” combined “ faulty pre-alarm”, “faulty trip”, “self-checking faulty pre-alarm” in performance. Use different flash

mode to distinguish faulty information and alarm information. When normally working, faulty or alarm red light don't light, i.e. when faulty or alarm

red light flash, system to be exceptional

Function of faulty or alarm red light different flash see table 30

Table 30: function of faulty or alarm red light flash meaning.

Series State of red light Meaning

Flash slowly (2s/time)

Flash normally (1s/time)

Flash fast (0.4s/time)

System has alarm or self-checking faulty information

Protect faulty delay (pre-alarm) state

Protect faulty trip state

Bus green light

Bus green light shows bus date delivery status. Lighting when deliver, off when without any bus data.

Normal working green light

Only electrify with intelligent controller, “normal working green light” flash normally all the time, if the light off or lighting permanently, the intelligent

controller working abnormally, should be changed immediately.

keyboard

Intelligent controller have 4 shortcut keyboard: operating parameter key, system setup key, protection setup key, information inquiry key, can

quickly transfer among 4 main menu, also have 5 operating key, details as below:

Quickly transfer to operation parameter main menu (timing system clock to leftwards key)

Quickly transfer to system setup main menu (timing system clock to rightwards key)

Quickly transfer to protection setting main menu

Quickly transfer to information inquiry main menu

Upwards: shift cursor upwards, or change selected parameter upwards, or location show leftwards

Downwards: shift cursor downwards, or change selected parameter downwards, or location show rightwards

Exit: exit present menu and return to previous menu, or cancel revise present parameter.

Conformation: enter into present cursor which point to next menu, or select present parameter, or storage the revision.

Reposition: when faulty tripped or alarm state enter into reposition state.

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MW1 Series Intelling Untiversal Breakers

DB9 test interface

test interface of intelligent controller board have 3 functions:

DC 24V power input:

Can input DC24V power directly, and can as a auxiliary power of intelligent controller. 4, 5 terminal of

DB9 interface connect anode, of DC power, ,2 9 terminal connect cathode( power line ground)

Analog signals input port

Can input 3 phase current analog signal directly, do current protection property test of intelligent

controller, 7 terminal of DB9 interface connect A phase current analog signal, 6 terminal connect B

phase current analog signal,,1 terminal connect C phase current analog signal,, 2 9 terminal are the

analog signal jointly.

Program and communication interface

3H type intelligent controller and 3M intelligent controller which elect MW1 programmer can use MW1

programmer on DB9 interface, also can communicate with host computer through this interface. 3

terminal of DB9 interface connect RS485-A terminal( equal to 10 # line), 8 terminal connect RS485-B

terminal(equal to 11 # line)

Red mechanism reposition button

Faulty tripped or test tripped this button will popping, when press this button, circuit breaker can close,

LCD back lightingLCD design no back lighting when electrify, so as to increase the intelligent controller working

reliability under no auxiliary power small current conditions.

Press any key can light back lighting, in any interface press and 2 keys meanwhile can close

back lighting, after 5 min close back lighting automatically without press any key.

LED pilot lamp full display state:

Under reposition (operation) interface press and 2 keys meanwhile, system enter into LED pilot

lamp full display state,

Under LED pilot lamp state, press key, return to reposition (operation) interface immediately,

without press any key, after 5 min system return to reposition (operation) interface automatically.

MW1-3H

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Connection of intelligent controller and circuit breaker

When intelligent controller and circuit breaker connect, each line no and socket no must be one to one, detailed see below picture:

External working powerKST-3 Type

Voltage display incoming line

External mutual inductor

Storage Break

Main loop power

Down-lead function illustration

1# 2# line: auxiliary power input terminal

3#,4#,5# line: faulty tripped contact output( 4# is common port)

6# 7# line: circuit breaker state the first team auxiliary contact output

8# 9# line: circuit breaker state the second team auxiliary contact output

10# 11# line:RS485 communication interface extension line A B terminal

12# 13# line: intelligent controller the first team signal contact output

14# 15# line: intelligent controller the second team signal contact output

16# 17# line: intelligent controller the third team signal contact output

18# 19tt~: intelligent controller the forth team signal contact output

20# line: protect groundwire

21# 22# 23# 24# line: voltage display input terminal

25# 26# line: external mutual inductor input terminal.

The diagram of intelligent controller and circuit breaker

ZHEJIANG MKM ELECTRIC CO.,LTD.037/

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MW1 Series Intelling Untiversal Breakers

Common causes and solutions for the faults.

1. In the smart controller checks the value of breaking current time action.

2. Analysis of the case load and the power grid.

3. If the overload, please rule out the overload fault.

4. If it is the actual operating current and operating current of long time delay entire value does not match, please amend the operating current based on the actual operating current long time delay setting to match the appropriate protection.

5. Press the reset button to reset and re-closing circuit breakers。

1. In the smart controller checks the value of breaking current and the action time.

2. If short, please search for and rule out the possibility of short-circuit fault.

3. Inspection of the intelligent controller setting.

4. To check the status of circuit breakers in good condition.

5. Press the reset button to reset and re-closing circuit breaker.

1. In the smart controller checks the value of breaking current and the action time

2. If the earth fault find and rule out the possibility of ground fault

3. Modify intelligent ground fault current controller settings

4. If there is no earth fault conditions the fault current to check whether the setting to match the actual protection.

5. Press the reset button to reset and re-closing circuit breaker.

Mechanical interlocking action Check with mechanical interlocking of two circuit breakers work.

Ground Fault Trip (Ir4) indicator light

Trip fault ((Ir2 or Ir3) indicator light)

Overload Trip Fault (Ir1) indicator light

1. Under voltage release is connected to electrical

2. Check under voltage release supply voltage must be greater than or equal to 85% Ue

3. To replace the control unit under-voltage release.

Under voltage Fault Trip:Rated operating voltage is less than 70% Ue; Under voltage release control unit fault

Circuit breaker tripping

Issue Reasons Solution

Press the reset button keys, re-closing circuit breakers。Intelligent controller is not reset on RESET (protruding panel)

Check whether the secondary circuit Drawer-style access to good

Connected to:

1. Check motor control power supply voltage must be greater than or equal to 85% Ue

2. To check the structure of electrical energy, if it fails, please contact factory replacement motor operating agencies.

Secondary circuit breaker

Check with mechanical interlocking of two circuit breakers work.Mechanical interlocking action, circuit breaker has been locked

1. Inspection must be closed solenoid supply voltage greater than or equal to 85% Ue

2. The replacement of closed solenoid

Closed electromagnet, rated control voltage is less than 85% Ue, closed solenoid failure damaged.

Voltage must be greater than or equal to 85% Ue

Connected to power

Replacement release

Under-voltage release voltage is less than 85% Ue no voltage release release damaged does not work

Check the line and corrected (the button at the wrong gate in the regular closure of access)shunt release caused by improper wiring release action

Circuit breaker can not be closed

1. In the smart controller checks the value of breaking current and the action time

2. If the situation is short-circuit fault to find and eliminate

3. If it is looking for overload conditions and to remove the overload fault

4. To check the status of circuit breakers in good condition

5. To amend the current intelligent controller setting

6. Press the reset button keys, re-closing circuit breaker.

Immediate trippingClosure of the short-circuit currentTrip DelayClosure of the overload current

Closed circuit breaker after the trip (fault indicator light)

1. Inspection of machinery and institutions, such as if stuck fault, please contact factory

2. Check points Patrick voltage release voltage is less than 70% Ue

3. The replacement of shunt Release

Disconnect circuit breaker can not be manuallyMechanical operation FaultRemote electrical disconnect circuit breaker can not beMechanical operation FaultLai release at the supply voltage is less than 70% UePatrick damaged sub-release

Circuit breaker can not be disconnected

Magnetic energy storage and mechanical problems associated with factory

1. Check electrical energy storage device to control power supply voltage greater than or equal to 85% Ue

2. Check mechanical energy storage devices, and factory contact

Energy storage can not be manuallyRated control voltage electric energy storage device to control less than 85% UeEnergy storage device mechanical failure

The circuit breaker can not store

Remove the padlock

Ontology to guide or push the circuit breaker in the end

Disconnect position padlock, rail plug or circuit breakers did not fully promote the body to

Drawer-type circuit breakers can not be inserted into the handle shake in and shake out the circuit breakers

Shake pull handle

Completely onto the circuit breaker to "off" position

Did not pull the handleThere is no safe breaker to "off" position

Drawer-type circuit breakers in the "off" position can not be out of circuit breaker

Examination and to exclude foreign body, if not roll into contact with the factory

Matching the same level of the shell frame of the circuit breaker rated current ontology and drawer Block

Fall into the hands of a foreign body stuck in a drawer Block bad body roll or jump into the body, such as tooth failureCircuit Breaker Block local and shell drawer frame does not match the level of rated current

Drawer-type circuit breakers can not shake the "on" position

Please check the intelligent release users have been connected to power, if not, please do not hesitate to connect the power

Intelligent controller to cut off power, and then send the power supply. If the fault still exists, please contact factory

Intelligent controller to control power supply cut off, and then send the power, if the fault still exists, please contact factory

Intelligent controller is not connected to powerIntelligent controller failure

Intelligent controller failureIntelligent controller malfunction indicator light, after pressing the clear button is still bright

Intelligent controller no display screen

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Connection of intelligent controller and circuit breaker

When intelligent controller and circuit breaker connect, each line no and socket no must be one to one, detailed see below picture:

External working powerKST-3 Type

Voltage display incoming line

External mutual inductor

Storage Break

Main loop power

Down-lead function illustration

1# 2# line: auxiliary power input terminal

3#,4#,5# line: faulty tripped contact output( 4# is common port)

6# 7# line: circuit breaker state the first team auxiliary contact output

8# 9# line: circuit breaker state the second team auxiliary contact output

10# 11# line:RS485 communication interface extension line A B terminal

12# 13# line: intelligent controller the first team signal contact output

14# 15# line: intelligent controller the second team signal contact output

16# 17# line: intelligent controller the third team signal contact output

18# 19tt~: intelligent controller the forth team signal contact output

20# line: protect groundwire

21# 22# 23# 24# line: voltage display input terminal

25# 26# line: external mutual inductor input terminal.

The diagram of intelligent controller and circuit breaker

ZHEJIANG MKM ELECTRIC CO.,LTD.037/

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MW1 Series Intelling Untiversal Breakers

Common causes and solutions for the faults.

1. In the smart controller checks the value of breaking current time action.

2. Analysis of the case load and the power grid.

3. If the overload, please rule out the overload fault.

4. If it is the actual operating current and operating current of long time delay entire value does not match, please amend the operating current based on the actual operating current long time delay setting to match the appropriate protection.

5. Press the reset button to reset and re-closing circuit breakers。

1. In the smart controller checks the value of breaking current and the action time.

2. If short, please search for and rule out the possibility of short-circuit fault.

3. Inspection of the intelligent controller setting.

4. To check the status of circuit breakers in good condition.

5. Press the reset button to reset and re-closing circuit breaker.

1. In the smart controller checks the value of breaking current and the action time

2. If the earth fault find and rule out the possibility of ground fault

3. Modify intelligent ground fault current controller settings

4. If there is no earth fault conditions the fault current to check whether the setting to match the actual protection.

5. Press the reset button to reset and re-closing circuit breaker.

Mechanical interlocking action Check with mechanical interlocking of two circuit breakers work.

Ground Fault Trip (Ir4) indicator light

Trip fault ((Ir2 or Ir3) indicator light)

Overload Trip Fault (Ir1) indicator light

1. Under voltage release is connected to electrical

2. Check under voltage release supply voltage must be greater than or equal to 85% Ue

3. To replace the control unit under-voltage release.

Under voltage Fault Trip:Rated operating voltage is less than 70% Ue; Under voltage release control unit fault

Circuit breaker tripping

Issue Reasons Solution

Press the reset button keys, re-closing circuit breakers。Intelligent controller is not reset on RESET (protruding panel)

Check whether the secondary circuit Drawer-style access to good

Connected to:

1. Check motor control power supply voltage must be greater than or equal to 85% Ue

2. To check the structure of electrical energy, if it fails, please contact factory replacement motor operating agencies.

Secondary circuit breaker

Check with mechanical interlocking of two circuit breakers work.Mechanical interlocking action, circuit breaker has been locked

1. Inspection must be closed solenoid supply voltage greater than or equal to 85% Ue

2. The replacement of closed solenoid

Closed electromagnet, rated control voltage is less than 85% Ue, closed solenoid failure damaged.

Voltage must be greater than or equal to 85% Ue

Connected to power

Replacement release

Under-voltage release voltage is less than 85% Ue no voltage release release damaged does not work

Check the line and corrected (the button at the wrong gate in the regular closure of access)shunt release caused by improper wiring release action

Circuit breaker can not be closed

1. In the smart controller checks the value of breaking current and the action time

2. If the situation is short-circuit fault to find and eliminate

3. If it is looking for overload conditions and to remove the overload fault

4. To check the status of circuit breakers in good condition

5. To amend the current intelligent controller setting

6. Press the reset button keys, re-closing circuit breaker.

Immediate trippingClosure of the short-circuit currentTrip DelayClosure of the overload current

Closed circuit breaker after the trip (fault indicator light)

1. Inspection of machinery and institutions, such as if stuck fault, please contact factory

2. Check points Patrick voltage release voltage is less than 70% Ue

3. The replacement of shunt Release

Disconnect circuit breaker can not be manuallyMechanical operation FaultRemote electrical disconnect circuit breaker can not beMechanical operation FaultLai release at the supply voltage is less than 70% UePatrick damaged sub-release

Circuit breaker can not be disconnected

Magnetic energy storage and mechanical problems associated with factory

1. Check electrical energy storage device to control power supply voltage greater than or equal to 85% Ue

2. Check mechanical energy storage devices, and factory contact

Energy storage can not be manuallyRated control voltage electric energy storage device to control less than 85% UeEnergy storage device mechanical failure

The circuit breaker can not store

Remove the padlock

Ontology to guide or push the circuit breaker in the end

Disconnect position padlock, rail plug or circuit breakers did not fully promote the body to

Drawer-type circuit breakers can not be inserted into the handle shake in and shake out the circuit breakers

Shake pull handle

Completely onto the circuit breaker to "off" position

Did not pull the handleThere is no safe breaker to "off" position

Drawer-type circuit breakers in the "off" position can not be out of circuit breaker

Examination and to exclude foreign body, if not roll into contact with the factory

Matching the same level of the shell frame of the circuit breaker rated current ontology and drawer Block

Fall into the hands of a foreign body stuck in a drawer Block bad body roll or jump into the body, such as tooth failureCircuit Breaker Block local and shell drawer frame does not match the level of rated current

Drawer-type circuit breakers can not shake the "on" position

Please check the intelligent release users have been connected to power, if not, please do not hesitate to connect the power

Intelligent controller to cut off power, and then send the power supply. If the fault still exists, please contact factory

Intelligent controller to control power supply cut off, and then send the power, if the fault still exists, please contact factory

Intelligent controller is not connected to powerIntelligent controller failure

Intelligent controller failureIntelligent controller malfunction indicator light, after pressing the clear button is still bright

Intelligent controller no display screen

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Order Information

Buyer Quantity Book date

AC380(400)V

In≥4000A no fixed type

AC660(690)V

MW1-2000[Ⅰ]

MW1-3200[Ⅱ]

MW1-4000[Ⅲ]

MW1-6300[Ⅲ]

Model Fixed type

Drawer type

3poles

4poles

Rated current In= A

Rated voltgae

Inte

llige

nt c

on

trolle

rIn

tellig

en

t co

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ller

Basic function

L type

M type

H type

Long time delay、instantaneous(3~10)In

Long time delay、instantaneous(3-10)In

Instantaneous(10-20)In [Ⅰ] (7-14) In [Ⅱ]

Long time delay. Transient (3-10) In

Transient (10-20) In [Ⅰ] (7-14) In [Ⅱ]

Single-phase ground fault protection

Long time delay. Short time delay, instantaneous,

single-phase ground fault protection

1. Long time delay. Short time delay, instantaneous, single-phase ground fault protection2. Single-phase ground fault protection3. A variety of state directives and numerical display4. Ammeter5. Voltmeter6. Fault memory7. Thermal memory8. Test9.RS485 serial interface10. Alarm Fault status

1. Guangzhu load instructions

2. MCU running surveillance

3. Fault status indication

4. Fault memory

5. Instantaneous dynamic test

function

1. A variety of state directives and

numerical display

2. Ammeter

3. Fault memory

4. Thermal memory

5. Test

Additional functions can be co-opted or annex

Acce

sso

ries

Connection

Notes

Power supply of the controller

Under voltage release

□Shunt release

□Release to (closing) solenoid

□Motor operator

□Mechanical interlock

□The lock for off location

External single-phase grounding transformer

□Frames

Note:

1.If the user selection of the controller can be co-opted additional features or accessories, to be subject to additional costs

2. L-type controller for long time delay setting In the 10% decline for each stall,

3. Conventional factory setting (MH-type): long time delay current 1.0In, time for action 1.5In for 15s, short time delay is 8Ir1, delay time is 0.4s;

instantaneous 12In, earth fault current of 0.8In, action time is OFF

6300A no four poles

level connection vertical connection

Margin-type (vector ) Earth current-mode

□Level chain □vertical chains □door to door chain

□ under-voltage instantaneous release

□ under-voltage delay release □1s □2s □5s

L2

L3

L4

M

H

MCR and analog connection breaking Trip

Pre-alarm, self-diagnosis, OCR alarm signal units trip

Voltmeter

MCR breaking through and analog Trip

Pre-alarm, self-diagnosis, OCR alarm signal units trip

Load Monitoring

Model 1

Model 2

MCR breaking through and analog Trip

RS485/232 converter

DP module

Power Supply Module

Relay module

AC220V AC380V

AC220V AC380V

□AC220V □AC380V □DC220V □DC110V

□AC220V □AC380V □DC220V □DC110V

□AC220V □AC380V □DC220V □DC110V

Please tick in or fill the value

ZHEJIANG MKM ELECTRIC CO.,LTD.039/

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Appendix

Earthing and earth leakage protection

Single-phase earth fault current protection means more than a few hundred amperes of grounded metal protection, are generally used for neutral

grounding system directly. Controller are two different ways to protect

One is the internal transformer vector methods (ground protection), the controller based on three-phase current and neutral current vector and the

level to protect, according to the number of circuit breakers into a very 3PT, 4PT, (3P + N) T the three forms (diagram below). The ways are generally

applicable to balance the load; unbalanced motor load or load, generally speaking, only the police do not release

4PT Mode (3P+N) Mode3PT Mode

The other type is External leakage transformer means (residual current protection), plus direct access to the controller of a current transformer signal

output current protection, the general transformer secondary output current of 5A/1A (a current transformer when less than or equal to 400A) and

second for the 1A; 400A more than the second for the 5A, a higher sensitivity of the program, especially for dozens of amps from the beginning of the

smaller ground current protection

External transformer Mode 2

Using a transformer (ZCT1)

External transformer Mode 1

Using a transformer (ZCT1)

External transformer Mode 3

Using a transformer(ZCT100)

intelligent

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intelligent

controller

Neutral pole

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www.mkm-electric.com /040

Order Information

Buyer Quantity Book date

AC380(400)V

In≥4000A no fixed type

AC660(690)V

MW1-2000[Ⅰ]

MW1-3200[Ⅱ]

MW1-4000[Ⅲ]

MW1-6300[Ⅲ]

Model Fixed type

Drawer type

3poles

4poles

Rated current In= A

Rated voltgae

Inte

llige

nt c

on

trolle

rIn

tellig

en

t co

ntro

ller

Basic function

L type

M type

H type

Long time delay、instantaneous(3~10)In

Long time delay、instantaneous(3-10)In

Instantaneous(10-20)In [Ⅰ] (7-14) In [Ⅱ]

Long time delay. Transient (3-10) In

Transient (10-20) In [Ⅰ] (7-14) In [Ⅱ]

Single-phase ground fault protection

Long time delay. Short time delay, instantaneous,

single-phase ground fault protection

1. Long time delay. Short time delay, instantaneous, single-phase ground fault protection2. Single-phase ground fault protection3. A variety of state directives and numerical display4. Ammeter5. Voltmeter6. Fault memory7. Thermal memory8. Test9.RS485 serial interface10. Alarm Fault status

1. Guangzhu load instructions

2. MCU running surveillance

3. Fault status indication

4. Fault memory

5. Instantaneous dynamic test

function

1. A variety of state directives and

numerical display

2. Ammeter

3. Fault memory

4. Thermal memory

5. Test

Additional functions can be co-opted or annex

Acce

sso

ries

Connection

Notes

Power supply of the controller

Under voltage release

□Shunt release

□Release to (closing) solenoid

□Motor operator

□Mechanical interlock

□The lock for off location

External single-phase grounding transformer

□Frames

Note:

1.If the user selection of the controller can be co-opted additional features or accessories, to be subject to additional costs

2. L-type controller for long time delay setting In the 10% decline for each stall,

3. Conventional factory setting (MH-type): long time delay current 1.0In, time for action 1.5In for 15s, short time delay is 8Ir1, delay time is 0.4s;

instantaneous 12In, earth fault current of 0.8In, action time is OFF

6300A no four poles

level connection vertical connection

Margin-type (vector ) Earth current-mode

□Level chain □vertical chains □door to door chain

□ under-voltage instantaneous release

□ under-voltage delay release □1s □2s □5s

L2

L3

L4

M

H

MCR and analog connection breaking Trip

Pre-alarm, self-diagnosis, OCR alarm signal units trip

Voltmeter

MCR breaking through and analog Trip

Pre-alarm, self-diagnosis, OCR alarm signal units trip

Load Monitoring

Model 1

Model 2

MCR breaking through and analog Trip

RS485/232 converter

DP module

Power Supply Module

Relay module

AC220V AC380V

AC220V AC380V

□AC220V □AC380V □DC220V □DC110V

□AC220V □AC380V □DC220V □DC110V

□AC220V □AC380V □DC220V □DC110V

Please tick in or fill the value

ZHEJIANG MKM ELECTRIC CO.,LTD.039/

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MW1 Series Intelling Untiversal Breakers

Appendix

Earthing and earth leakage protection

Single-phase earth fault current protection means more than a few hundred amperes of grounded metal protection, are generally used for neutral

grounding system directly. Controller are two different ways to protect

One is the internal transformer vector methods (ground protection), the controller based on three-phase current and neutral current vector and the

level to protect, according to the number of circuit breakers into a very 3PT, 4PT, (3P + N) T the three forms (diagram below). The ways are generally

applicable to balance the load; unbalanced motor load or load, generally speaking, only the police do not release

4PT Mode (3P+N) Mode3PT Mode

The other type is External leakage transformer means (residual current protection), plus direct access to the controller of a current transformer signal

output current protection, the general transformer secondary output current of 5A/1A (a current transformer when less than or equal to 400A) and

second for the 1A; 400A more than the second for the 5A, a higher sensitivity of the program, especially for dozens of amps from the beginning of the

smaller ground current protection

External transformer Mode 2

Using a transformer (ZCT1)

External transformer Mode 1

Using a transformer (ZCT1)

External transformer Mode 3

Using a transformer(ZCT100)

intelligent

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controller

intelligent

controller

Neutral pole

intelligent

controller

intelligent

controller

intelligent

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ZTC1 transformer

Zt100 transformer

2 times output terminal M3.5

Installed hole(installed screwM6X20)

ZHEJIANG MKM ELECTRIC CO.,LTD.041/

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ZTC1 transformer

Zt100 transformer

2 times output terminal M3.5

Installed hole(installed screwM6X20)

ZHEJIANG MKM ELECTRIC CO.,LTD.041/

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MW1 Series Intelling Untiversal Breakers

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