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NaDIA p-10No Defect Is AcceptableRobotic Optical Inspection for Mechanical Assembly

Enterasys OneFabric SolutionsModular and flexible approach to solving network challengesOne piece at a time. Evolve to a fabric-based network at your speed.

OneFabric Data CenterOneFabric EdgeOneFabric SecurityOneFabric Control Center(Unified security and management)

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Assembly Complexity

Complex Assembly up to 9 Printed circuit boards20 Layer Printed Circuit BoardsAs high as 50,000 solder connections per boardAs high as 17,000 discrete components in the assemblyVery tight tolerances and clearance

Enterasys Innovation creates the Solution:Mechanical Automated Optical InspectionElectronic AssemblyDefect containment & rapid feedback through Automated Optical Inspection and Automated X-Ray InspectionMechanical assemblyMechanical assembly has not benefited from the high levels of automation already achieved in electronic assemblyProblem Manual inspection is less reliableCustomer satisfaction issuesCostly escapesDesign and deployment of Mechanical AOI System for Box Build Assembly

High resolution Cognex camera mounted to a 6 axis articulated robot armProgramed to automatically inspect and accept/reject assembly attributesPAST Process ControlSOLUTION

Functional SpecificationFeasibility Studies and System Architecture Design and Fabrication

System Design Process123

Robotic Optical Inspection Advanced Manufacturing Quality Improvements Enterasys NDIA P10 No Defect Is Acceptable Perfect 10Revolutionary Robotic Mechanical Optical Inspection Test Process implemented Flextronics Romania Will identify then prevent mechanical assembly issues Will improve Enterasys Quality for our Partners & CustomersThere is Nothing More Important Than Our Customers!

#First system deployed in Flextronics Romania facility.This is revolutionary Robotic Optical Inspection Test Process, there is NO other vendor with this technology in our Industry.NaDIA p10, inspired by Nadia Comneci -Nadia was the first gymnast to obtain a score of Perfect 10 (p10) in the 1976 Olympics in MontrealNDIA = No Defect is AcceptableNaDIA will support ETS Product Quality to:1) Contain defects in the manufacturing facility 2) Prevent mechanical defects from getting to our customers 3) Help reduce the number of customer returns (RMAs) even further

Enterasys Product manufacturing complexity and challenges:Highly complex product portfolio 1,100 Active SKUs100% outsourced CMs and Original Design Manufacturers in 10 countries Assembly/test of High-mix & Low-volume ~40,000 average number of Defect Opportunities per SKU~250 mechanical assembly components6 mechanical subassembly levels20 layer PCBs~15,000 discrete components

6Return on Investment ROIImproved Product Quality46% improvement in average monthly return rate since implementation78% improvement in average monthly DoA (Dead on Arrival) rate since implementation

Cost Savings >$200K annual reduction in RMA costsLogistics, Inventory, Customer support>$30K/year rework reductionDefect prevention, Improved first pass yield, Reduced number of returns>$30K/year pin virus preventionDefect detection and prevention, Rapid response and process improvement

Improved Customer PerceptionQuality is defined by customer experience

Continue to Raise the Bar in Product Quality Improvement! Thank you! 8Brad MartinVP Engineering Operations & Quality Twitter @Brad_W_Martin cell# 1-603-682-0727 brad.martin@enterasys.com