n b k r institute of science & technology::vidyanagar

N B K R INSTITUTE OF SCIENCE & TECHNOLOGY::VIDYANAGAR

(Affiliated JNTUA Anantapuram)

M.Tech (ME) – I YEAR -I SEMESTER: ADVANCED MANUFACTURING SYSTEMS

SCHEME OF INSTRUCTIONS AND EVALUATION (With effect from the batch admitted in the academic year 2013-2014)

S.

No Course

Code

Course Title

Instruction

Hours/

Week Credits

Evaluation

Sessional

Test-I

Sessional

Test-II

Total

Sessional

Marks

(Max. 40)

End Semester

Examination

Max

Total

Marks

THEORY L T P/D Duration

In Hours

Max.

Marks

Duration

In Hours

Max.

Marks

0.8*Best of

two

mids+0.2*

other mid

(in each

subject)

Duration

In Hours Max.

Marks

1 13MME101 Automation in

Manufacturing

4 - 4 2 40 2 40 3 60 100

2 13MME102 Advanced Material

Technology

4 - 4 2 40 2 40 3 60 100

3 13MME103 Advanced Manufacturing

Processes

4 - 4 2 40 2 40 3 60 100

4 13MME104 Design for Manufacturing

And assembly

4 - 4 2 40 2 40 3 60 100

5 13MME105 Optimization Techniques

in Engineering

4 - 4 2 40 2 40 3 60 100

6 ELECTIVE-1 4

- 4 2 40 2 40 3 60 100

LABORATORY

7 13MME1P1 CAD/CAM Lab

3 2 Day to Day Assessment 40

Day-to-day

Evaluation

and a test.

3 60 100

8 13MME1P2 Seminar I

3 2 Periodical Review and Internal

Seminar 40

- 60 100

TOTAL 24 00 06 28 - - - - - - 800

13M ME101 AUTOMATION IN MANUFACTURING

M.Tech. I Semester

Hours/Week: 4 Hrs Sessional Marks: 40

Univ.Exam: 3 Hrs Univ.Exam Marks: 60

UNIT – I

FUNDAMENTALS OF MANUFACTURING AUTOMATION: Basic Principles of

automation, types of Automated systems, degrees of automation, Automation - reasons,

Production Operations and Automation strategies- production concepts and mathematical models

-design the parts for automation, Tool loading Systems.

UNIT – II

MATERIAL HANDLING AUTOMATION: Material handling – Types, equipment, Analysis,

design principles. Storage systems - performance and location strategies, automated storage

systems, AS/RS types.

UNIT – III

MANUFACTURING SYSTEMS AND AUTOMATED PRODUCTION LINES: Manufacturing systems: components of a manufacturing system, Single station manufacturing

cells; Manual Assembly lines, line balancing Algorithms, Mixed model Assembly lines,

Alternative Assembly systems. Automated production lines, Applications, Analysis of transfer

lines.

UNIT – IV

FLEXIBLE MANUFACTURING AND CELLULAR MANUFACTURING: Group

Technology - Part families, coding, production flow analysis. Flexible Manufacturing Systems -

Components, Applications and Benefits. Cellular Manufacturing.

UNIT – V

QUALITY CONTROL AND SUPPORT SYSTEMS: Quality in Design and manufacturing,

inspection principles and strategies, automated inspection, contact vs non contact, CMM.

Manufacturing support systems. Quality function development. Computer aided process

planning, concurrent engineering, shop floor control.

TEXT BOOK:

1. Automation, production systems and computer integrated manufacturing - Mikell.P

Groover/PHI/3rd edition, 2012.

2. CAD/CAM/CIM - P. Radha Krishnan & S. Subrahamanyarn and Raju/New Age

International Publishers, 2003.

REFERENCES:

1. System Approach to Computer Integrated Design and Manufacturing-Singh/John Wiley,96.

2. Computer Aided Manufacturing-Tien-Chien Chang, Richard A. Wysk and Hsu-Pin Wang/

Pearson, 2009.

3. Manufacturing and Automation Technology-R Thomas Wright and Michael Berkeihiser /

Good Heart/Willcox Publishers.

13M ME102 ADVANCED MATERIALS TECHNOLOGY

M.Tech. I Semester



UNIT – I

ELASTIC AND PLASTIC BEHAVIOR: Elasticity in metals and polymers- Range of elastic

moduli-Additional Elastic Properties-Basis for linear elasticity-Polymer elasticity and

viscoelasticity, mechanism of plastic deformation, Role of dislocation- Observation of

dislocation-Dislocation in FCC- BCC- HCP lattices, Yield strength of perfect crystal,

Strengthening mechanisms-Work hardening, General description of strengthening, Grain

boundary strengthening, Solid solution strengthening, Strengthening from fine particles, Fiber

strengthening, dispersion strengthening, super plasticity.

UNIT – II

FRACTURE BEHAVIOUR: Griffith’s Theory, Stress intensity factor and fracture toughness,

Toughening mechanisms, High temperature fracture, Creep, Larsen-Miller parameter,

deformation and fracture mechanism maps.

UNIT – III

FATIGUE BEHAVIOUR: Fatigue, Low cycle and high cycle fatigue test, Crack initiation and

propagation mechanism, Pari’s law, Effect of Metallurgical Variables on Fatigue.

UNIT – IV

SELECTION OF MATERIALS: Motivation for selection, cost basis and service requirements,

selection for mechanical properties, Strength, Toughness, Fatigue and Creep. Selection for

surface durability, corrosion and wear resistance, Case studies in Materials Selection with

relevance to Aero, Auto, Marine and Machinery applications.

UNIT – V

MODERN METALLIC MATERIALS: Dual phase steels, Micro alloyed, High strength low

alloy (HSLA) steel, Transformation induced plasticity (TRIP) steel, Maraging Steel,

Intermetallics, Ni and Ti Aluminides, Smart materials, Shape memory alloys, Nano Crystalline

materials, Super alloys.

NON-METALLIC MATERIALS: Polymeric Materials and their molecular structures,

Properties and Applications of Engineering Polymers, Advanced structural ceramics-Al2 O3,

CBN,Si3,N4,SiC. Diamond -properties, and applications.

Text Books:

1. Mechanical Behavior of Materials/Thomas H. Courtney/ 2nd Edition, Mc Graw Hill,2000

2. Mechanical Metallurgy/George E. Dieter/Mc Graw Hill, 1998.

Reference Book:

1. Selection and Use of Engineering Materials-Charles J.A., 3rd ed., Butterworth Heiremann,

2001

2. Materials Science and Engineering, an Introduction-William D. Callister. John Willey

and Sons Inc. Singapore.

13M ME103 ADVANCED MANUFACTURING PROCESSES

M.Tech. I Semester



UNIT – I

ADVANCED MACHINING PROCESSES-I: Difficulties in traditional machining - Newer

machining processes: Abrasive Jet machining, Water Jet machining, Ultrasonic machining,–

mechanics of material removal, process parameters – merits, demerits and applications.

UNIT – II

ADVANCED MACHINING PROCESSES-II: Chemical machining, Electro chemical

machining, Electrical Discharge machining – principle, process parameters, control circuits, tool

design, merits, demerits and applications. Wire cut EDM and ECG.

UNIT – III

ADVANCED MACHINING PROCESSES III: Laser beam machining, Electron beam

machining, Plasma arc machining, Ion beam machining – principle, Process parameters, merits,

demerits and applications, Laser assisted machining.

UNIT – IV

MICRO FABRICATION TECHNOLOGIES: Micro system products – Devices,

Applications. Micro fabrication processes- Silicon Layer processes, LIGA process and Brief

discussion of other processes-Soft Lithography, Non Traditional & Traditional processes in

micro fabrication and photo fabrication.

NANO FABRICATION TECHNOLOGIES: Nano Technology Products – Carbon

nanostructures. Introduction to Nano Sciences –. Nano Fabrication Processes – Top-Down &

Bottom- Up processing approaches.

UNIT – V

PROCESSING OF CERAMICS AND COMPOSITES: Applications, characteristics,

classification. Processing of particulate ceramics – powder preparation, consolidation, drying,

and sinters. Finishing of ceramics. Processing of Composites: Composite layers, Particulate and

fiber reinforced composites, Elastomers, Reinforced plastics, MMC, CMC, polymer matrix

composites.

Text Books:

1. Advanced Machining Processes - V.K. Jain, Allied publications, 2009.

2. Fundamentals of Modern Manufacturing (Materials, Processes, and Systems)-Mikell P.

Groover/John Wiley & Sons, Fourth Edition, 2010.

References:

1. Modern Manufacturing Processes - Pandey P.C. & Shan H S/ Standard Publishing Company.,

1980.

2. Processes and Materials of Manufacturing - R.A. Lindberg/PHI, 1990.

3. Manufacturing Science – Amitabha Ghosh & Ashok Kumar Mallik – East West Press Private

Ltd., 1985.

4. Advanced Methods of Machining - J.A. McGeough, Springer, 1988.

13M ME104 DESIGN FOR MANUFACTURING AND ASSEMBLY

M.Tech. I Semester



UNIT – I

INTRODUCTION: Design philosophy - Steps in Design process - General Design rules for

manufacturability - basic principles of designing for economical production - creativity in

design.

MATERIALS: Selection of Materials for design Developments in Material technology -

Criteria for material selection - Material selection interrelationship with process selection.

UNIT – II

MACHINING PROCESS: Overview of various machining processes – design for machining –

Machinability, selecting the machining parameters, optimizing cutting speed, optimizing speed

and feed. General design recommendations for machined parts.

METAL CASTING: Appraisal of various casting processes, Selection of casting process -

General design considerations for casting.

UNIT – III

METAL JOINING: Appraisal of various welding processes - Factors in design of weldments -

General design guidelines - Pre and post treatment of welds - Effects of thermal stresses in weld

joints .

FORGING: Design factors for Forging - Closed die forging design - General design

recommendations.

EXTRUSION & SHEET METAL WORK: Design guidelines for extruded sections - Design

principles for Punching, Blanking, and Bending.

UNIT – IV

ASSEMBLY ADVANTAGES: Development of the assembly process - Choice of assembly

method - Assembly advantages - Social effects of automation.

AUTOMATIC ASSEMBLY TRANSFER SYSTEMS: Continuous transfer - Intermittent

transfer - Indexing mechanisms and operator - paced free – transfer machine.

UNIT – V

DESIGN OF MANUAL ASSEMBLY: Design for assembly fits in the design process - General

design guidelines for manual assembly - Development of the systematic DFA analysis method –

DFA index - Classification system for manual handling - Classification system for manual

insertion and fastening - Effect of part symmetry on handling time - Effect of part thickness and

size on handling time - Effect of weight on handling time - Effects of combinations of factors

Text Books: 1. Assembly Automation and Product Design -Geoffrey Boothroyd /Marcel Dekker Inc., NY,

1992.

2. Engineering Design – Material & Processing Approach – George E. Dieter/McGraw Hill

Intl. 2nd Ed., 2000.

Reference Books: 1. Hand Book of Product Design-Geoffrey Boothroyd Marcel and Dekker, N.Y., 1990.

2. Computer Aided Assembly Planning-A. Delchambre / Springer London, 1992.

13M ME105 OPTIMIZATION TECHNIQUES IN ENGINEERING

M.Tech. I Semester



UNIT – I

INTRODUCTION: Optimization – Historical Development – Engineering applications of

optimization – Statement of an Optimization problem. Formulation of optimization problems -

existence of constraints, physical structure, equations involved (LPP and NLP), permissible

values of design variables, separability of the functions and number of objective functions.

DECISION THEORY – Introduction, Decision under certainty, Decision under partial

Uncertainty, Decision under risk (Probabilistic situation), Decision under uncertainty & Decision

trees.

UNIT – II

ADVANCED LINEAR PROGRAMMING: Simplex Method Fundamentals- Simplex Method,

Two-phase method & Big–M method. Revised Simplex method, Duality & Dual Simplex

method.

UNIT – III

NON-LINEAR PROGRAMMING: Introduction, Lagrangean Method, Kuhn–Tucker

conditions.

Unconstrained Algorithms –Search methods: One dimensional search method, Dichotomous,

and Golden section methods. Constrained Algorithms- Quadratic Programming, Separable

Programming.

UNIT – IV

INTEGER PROGRAMMING – Cutting Plane algorithm, Branch–and–Bound technique,

Mixed integer programming, Zero–One Programming.

.

UNIT – V

DYNAMIC PROGRAMMING AND NETWORK TECHNIQUES

Dynamic Programming – Formulation, Various applications (LP, Cargo loading, and Equipment

Replacement) using Dynamic Programming.

NETWORK TECHNIQUES: Shortest Path Model , Minimum Spanning Tree Problem ,

Maximum Flow Problem.

TEXTBOOKS:

1. Operations Research – An Introduction- Hamdy A. Taha/Prentice Hall of India, 2002.

2. Engineering Optimization – Theory and Practice - S S Rao/ New Age International, 2006.

REFERENCES:

1. Operations Research – R. Pannerselvam/ Prentice Hall of India, 2005.

2. Problems in Operations Research - P.K. Gupta and Manmohan/Sultan Chand and Sons, 1994.

3. Operation Research - S.D.Sharma/Kedarnath Ramnath & Co, 2002.

13M ME1E1 PRECISION ENGINEERING

M.Tech. I Semester



UNIT I

CONCEPTS OF ACCURACY: Introduction – Concept of Accuracy of Machine Tools –

Spindle and Displacement Accuracies – Accuracy of numerical Control Systems – Errors due to

Numerical Interpolation Displacement Measurement System and Velocity lags.

UNIT II

GEOMETIC DEIMENSIONING AND TOLERANCING: Tolerance Zone Conversions –

Surfaces, Features, Features of Size, Datum Features – Datum Oddly Configured and Curved

Surfaces as Datum Features, Equalizing Datums – Datum Feature of Representation – Form

controls, Orientation Controls – Logical Approach to Tolerancing.

UNIT III

DATUM SYSTEMS: Design of freedom, Grouped Datum Systems – different types, two and

three mutually perpendicular grouped datum planes; Grouped datum system with spigot and

recess, pin and hole; Grouped Datum system with spigot and recess pair and tongue – slot pair –

Computation of Transnational and rotational accuracy, Geometric analysis and application.

UNIT IV

TOLERANCE ANALYSIS: Process Capability, Mean, Variance, Skewness, Kurtosis, Process

Capability Metrics, Cp, Cpk, Cost aspects, Feature Tolerances, Geometric Tolerances. Surface

finish, Review of relationship between attainable tolerance grades and different machining

process, Cumulative effect of tolerances sure fit law, normal law and truncated normal law.

UNIT V

TOLERANCE CHARTING TECHNIQUES: Operation Sequence for typical shaft type of

components, Preparation of Process drawings for different operations, Tolerance worksheets and

centrally analysis, Examples, Design features to facilitate machining; Datum Features –

functional and manufacturing Components design – Machining Considerations, Redesign for

manufactured, Examples.

TEXT BOOKS:

1. Precision Engineering in Manufacturing-Murthy R.L./New Age International (P) limited,

1996.

2. Geometric Dimensioning and Tolerancing -James D. Meadows / Marcel Dekker inc.

1995.

REFERENCES: 1 Engineering Design – A systematic Approach -Matousek / Blackie & Son Ltd., London.

2 Precision Engineering/-VC Venkatesh & S Izman, TMHNew Delhi,2007

13M ME1E2 ADVANCED CAD

M.Tech.. I Semester



UNIT – I

CAD Tools : Definition of CAD Tools, CAD/CAM system evaluation criteria, Brief treatment

of input and output devices, Graphics standard, Functional areas of CAD, Modeling and

Viewing, Efficient use of CAD software.

UNIT – II

GEOMETRIC MODELLING – 2D : Types of mathematical representation of curves, Wire

frame models, Wire frame entities, Parametric representation of synthetic curves, Hermite Cubic

Splines, Bezier curves, B-Splines.

UNIT – III

SURFACE MODELING : Mathematical representation surfaces, Surface model, Surface

entities, Surface representation, Parametric representation of surfaces, Plane surface, Ruled

surface, Surface of revolution, Tabulated Cylinder.

UNIT – IV

PARAMETRIC REPRESENTATION OF SYNTHETIC SURFACES : Hermite Bi-cubic

surface, Bezier surface, B- Spline surface, COONs surface, Blending surface, Sculptured surface,

Surface manipulation – Displaying, Segmentation, Trimming, Intersection, 2-D & 3-D

Transformations: Translation, Rotation, Scaling, Reflection, Shear.

UNIT – V

GEOMETRIC MODELLING - 3D : Solid modeling, Solid Representation, Boundary

Representation (BRep), Constructive Solid Geometry (CSG).

CAD/CAM EXCHANGE : Evaluation of data – exchange format, IGES data representations

and structure, STEP Architecture, implementation. COLLABORATIVE ENGINEERING: Collaborative Design, Principles, Approaches, Tools, Design

Systems.

TEXT BOOKS:

1. CAD/CAM Theory and Practice - Ibrahim Zeid / McGraw Hill international, 2013

2. Mathematical Elements of Computer Graphics – Rogers & Adams, 2nd ed., Mc Graw-

Hill, 1990.

3. CAD/CAM – Besant & Lui, John Wiley & Sons, New York, 1986.

REFERENCES:

1. Mastering CAD-CAM -Ibrahim Zeid / McGraw Hill international,

2. CAD/CAM - P.N.Rao / TMH, 2010.

13M ME1E3 TOTAL QUALITY MANAGEMENT

M.Tech. I Semester



UNIT I: INTRODUCTION: The concept of TQM, Quality and Business performance, attitude and

involvement of top management, communication, culture and management systems.

MANAGEMENT OF PROCESS QUALITY: Definition of quality, Quality Control, a brief

history, Product Inspection vs., Process Control, Statistical Quality Control, Control Charts and

Acceptance Sampling.

UNIT II: CUSTOMER FOCUS AND SATISFACTION: Process Vs. Customer, internal customer

conflict, quality focus, Customer Satisfaction, role of Marketing and Sales, Buyer- Supplier

relationships. Bench Marking- Evolution of Bench Marking; meaning of Bench marking,

benefits of bench marking, the bench marking process, pitfalls' of bench marking.

UNIT III: ORGANIZING FOR TQM: The systems approach, Organizing for quality implementation,

making the transition from a traditional to a TQM organizing, Quality Circles, Productivity,

Quality and Reengineering: The leverage of Productivity and Quality, Management systems Vs.

Technology, Measuring Productivity, Improving Productivity Re-engineering.

UNIT IV: THE COST OF QUALITY: Definition of the Cost of Quality, Quality Costs, Measuring

Quality Costs, use of Quality Cost Information, Accounting Systems and Quality Management.

UNIT V:

ISO9000: Universal Standards of Quality: ISO around the world, The ISO9000 ANSI/ASQCQ-

90, Series Standards/ benefits ISO 9000 certification, the third party audit, Documentation ISO

9000 and services, the cost of certification implementing the system.

TEXTBOOKS:

1."Total Quality Management" by Joel E.Rose, Kogan Page Ltd. 1993.

2."Beyond TQM" by Robert L. Flood, John Wiley & Sons,1993.

REFERENCES:

1. "Statistical Quality Control" by E.L.Grant, 3rd ed., McGraw-Hill Book Company, 1964.

2. Quality Control Hand Book – Juran J.M. & Gryna F.M. PHI.

13M ME1E4 ADVANCED CASTING AND WELDING TECHNIQUES

M.Tech.. I Semester



UNIT I:

CASTING METALLURGY AND DESIGN: Solidification of pure metal and alloys-Shrinkage

in cast metals progressive and directional solidification-Principles of gating and risering -

Degasification of the melt-Design considerations in casting-Designing for directional

solidification and minimum stresses-casting defects

UNIT II:

SPECIAL CASTING PROCESSES: Shell moulding, Precision investment casting, Co2

moulding, Centrifugal casting, Die casting and Continuous casting.

UNIT III:

WELDING METALLURGY AND DESIGN: Heat affected Zone and its characteristics-

Weldability of steels, cast iron, Stainless steel, Aluminum and Titanium alloys-Hydrogen

embrittlement-Lamellar tearing-Residual stress-Heat transfer and Solidification-Analysis of

stresses in welded structures - pre and post welding heat treatments-Weld joint design-Welding

defects-testing of weldment.

UNIT IV:

UNCONVENTIONAL AND SPECIAL WELDING PROCESSES: Thermit Welding,

Friction welding- Explosive welding-Diffusion bonding-High frequency Induction welding-

Ultrasonic welding, Electron beam welding-Laser beam welding.

UNIT V:

RECENT ADVANCES IN CASTING AND WELDING: Layout of mechanised foundry-sand

reclamation-Material handling in foundry - pollution control in Foundry.

Recent trends in casting-Computer Aided design of Castings, Low pressure die casting, Squeeze

casting, full mould casting process.

Automation in welding-Welding robots, Overview of automation of welding in aerospace,

nuclear, surface transport vehicles and under water welding.

TEXT BOOKS:

1 Principles of metal casting, Heine, Loper & Rosenthal TMH – 2005

2.Welding process and technology- R.S.Parmar, Khanna publishers, 2nd ed., 1997.

REFERENCES:

1. Principle of Foundry Technology, P. L. Jain, TMH – 2006.

2.Welding engineering technology- R.S.Parmar, Khanna publishers, 1999.

3. Welding Engineering – R. Little – TMH 2003.

13M ME1E5 COMPUTER AIDED MANUFACTURING

M.Tech.. I Semester



UNIT - I :COMPUTER AIDED PROGRAMMING: General information, APT programming,

Examples APT programming problems (2D machining only). NC programming on CAD/CAM

systems, design and implementation of post processors, Introduction to CAD/CAM software,

Automatic Tool Path generation.

UNIT – II: TOOLING FOR CNC MACHINES: Interchangeable tooling system, preset and

qualified tools, coolant fed tooling system, modular fixturing, quick change tooling system,

automatic head changers.

DNC SYSTEMS AND ADAPTIVE CONTROL: Introduction, type of DNC systems,

advantages arid disadvantages of DNC, adaptive control with optimization, Adaptive control

with constrains, Adaptive control of machining processes like turning, grinding.

UNIT - III : POST PROCESSORS FOR CNC: Introduction to Post Processors: The necessity

of a Post Processor, the general structure of a Post Processor, the functions of a Post Processor, -

DAPP BASEDPOST PROCESSOR: Communication channels and major variables in the

DAPP-based Post Processor, the creation of a DAPP-Based Post Processor.

UNIT – IV: MICRO CONTROLLERS: Introduction, Hardware components, I/O pins, ports,

external memory counters, timers and serial data I/O interrupts. Selection of Micro Controllers

Embedded Controllers, Applications and Programming of Micro Controllers.

PROGRAMMING LOGIC CONTROLLERS (PLC’ s): Introduction, Hardware components

of PLC, System, basic structure, principle of operations, Programming mnemonics timers,

Internal relays and counters, Applications of PLC’s in CNC Machines.

UNIT - V : COMPUTER AIDED PROCESS PLANNING: Hybrid CAAP System, Computer

Aided Inspection and quality control, Coordinate Measuring Machine, Limitations of CMM,

Computer Aided Testing, Optical Inspection Methods, Artificial Intelligence and expert system:

Artificial Neural Networks, Artificial Intelligence in CAD, Experts systems and its structures.

TEXT BOOKS:

1. Computer Control of Manufacturing Systems / Yoram Koren / Mc Graw Hill. 1983.

2. CAD/CAM Principles and Applications, P.N.Rao, TMH, 2010.

REFERENCES:

1. Computer Aided Design Manufacturing – K. Lalit Narayan, K. Mallikarjuna Rao and

M.M.M. Sarcar, PHI, 2008.

2. CAD / CAM Theory and Practice,/ Ibrahim Zeid,TMH,2010.

3. CAD / CAM / CIM, Radhakrishnan and Subramanian, 3rd Edition ,New Age

publishers,2008.

4. Principles of Computer Aided Design and Manufacturing, Farid Amirouche, Pearson

Education Press, 3rd edition, 2005

5. Computer Numerical Control Concepts and programming, Warren S Seames, Thomson

13M ME1E6 NON - DESTRUCTIVE EVALUATION

M.Tech.. I Semester



UNIT - I:

NONDESTRUCTIVE TESTING : An Introduction, Visual inspection: Introduction to NDT

methods, comparison of destructive and nondestructive tests, Visual inspection, optical aids used

for visual inspection, applications.

UNIT-II:

LIQUID PENETRANT TESTING : Physical principles, procedure for penetrant testing,

penetrant testing materials, penetrant testing methods – water washable, post- emulsifiable

method, applications.

EDDY CURRENT TESTING : principles, Instrumentation for ECT & Techniques

UNIT-III:

ACOUSTIC EMISSION: Technique, Instrumentation, Sensitivity and applications.

THERMOGRAPY : Basic principles, Detectors & Equipment, Techniques & applications.

LEAK TESTING : Measurement of leakage, Leak Testing Methods, Detection – Bubble &

Helium Leak testing.

UNIT-IV:

ULTRASONIC TESTING:Basic properties of sound beam, ultrasonic transducers, inspection

methods, techniques for normal beam inspection & angle beam inspection, flaw characterization

and detection, modes of display, immersion testing, applications, advantages and limitations.

UNIT-V:

ADIOGRAPHY: Basic principle, Electomagnetic radiation sources, Radiation attenuation in the

specimen, effect of radiation in film, Radiographic imaging, Inspection techniques, applications,

limitations.

MAGNETIC PARTICLE TESTING: Definition and principle, techniques, testing procedures

& equipment, limitations.

TEXT BOOKS:

1. Practical Nondestructive Testing by Baldev Raj, T. Jayakumar, M. Thavasimuthu-

Narosa publishing house 1997.

2. Hand Book of Nondestructive Evaluation by Charles Hellier, Mc Graw Hill Publishing

House, 2003.

REFERENCES:

1. Manufacturing Engineering and Technology, Kalpak Jain, Pearson Education, 6th ed.,

2009.

2. Nondestructive Evaluation: Theory, Techniques, and Applications, Peter J. Shull,

CRC Publications, 2002.

http://books.google.co.in/books?id=xzJdc6TjNDAC&printsec=frontcover&dq=non+destructive+evaluation&hl=en&sa=X&ei=G_ujUtaxBsGNrQeQtYDIBA&ved=0CDEQ6AEwAQ

http://www.google.co.in/search?tbm=bks&tbm=bks&q=inauthor:%22Peter+J.+Shull%22&sa=X&ei=G_ujUtaxBsGNrQeQtYDIBA&ved=0CDMQ9AgwAQ

13M ME1P1 CAD/CAM LAB

M.Tech. I Semester



CAD LAB

Drafting: Development of part drawings for various components in the form of orthographic

and isometric. Representation of Dimensions and tolerances.

Part Modeling: Generation of various 3D Models through Protrusion, revolve, shell sweep,

Creation of various features, Study of parent child relation, Feature based and Boolean

based modeling surface and Assembly Modeling, Design of machine components.

Analysis : FEA of solidification of a casting, forming processes(Wire Drawing, Forging

etc.,), Welding processes(Spot Welding, Arc Welding etc.,).

CAM LAB

Practice in part programming and operation of CNC Turning & Milling machines,

subroutine techniques and use of cycles.

Tool planning and selection of sequences of operations; Tool setting on machine.

Practice in APT based NC programming.

Practice in Robot programming and its languages

Robotic simulation using software.

Simulation of manufacturing system using CAM software, controller operating system

commands.

(Software Like AIP, IronCad, Unigraphics, ProE, Ideas, Catia, Ansys, Nastran, Hypermesh,

FEmap, Deform, LSdyna, System Weld, Edge Cam, Espirits, Caps Mill, Caps Turn, Robot

Simulation, Matlab are preferred.)

N B K R INSTITUTE OF SCIENCE & TECHNOLOGY::VIDYANAGAR

(Affiliated to JNTUA Anantapuram)

M.Tech (ME) – I YEAR -II SEMESTER, ADVANCED MANUFACTURING SYSTEMS SCHEME OF INSTRUCTIONS AND EVALUATION (With effect from 2013-2014)

S.

No Course

Code

Instruction

Hours/

Week Credi

ts

Evaluation

Sessional

Test-I

Sessional

Test-II

Total

Sessional

Marks

(Max. 40)

End Semester

Examination

Max

Total

Marks

THEORY L T P/D Duration

In Hours

Max.

Marks

Duration

In Hours

Max.

Marks

0.8*Best of

two mids+

0.2*other

mid( in each

subject)

Duration

In Hours Max.

Marks

1 13M ME 201 Quality Engineering in

Manufacturing

4 - 4 2 40 2 40 3 60 100

2 13M ME 202 Rapid Prototyping 4

- 4 2 40 2 40 3 60 100

3 13M ME 203 Production and Operation

Management

4 - 4 2 40 2 40 3 60 100

4 13M ME 204 Cutting Tool Technology

& Tool Design

4 - 4 2 40 2 40 3 60 100

5 13M ME 205 Simulation Modeling of

Manufacturing Systems

4 - 4 2 40 2 40 3 60 100

6 ELECTIVE-II 4

- 4 2 40 2 40 3 60 100

LABORATORY

7 13M ME 2P1 Manufacturing Simulation

and Precision Engg Lab

3 2 Day to Day Assessment 40

Day-to-day

Evaluation

and a test.

3 60 100

8 13M ME 2P2 Seminar II

3 2 Periodical Review and Internal

Seminar 40

- 60 100

TOTAL 18 06 06 28 - - - - - - 800

13M ME201 QUALITY ENGINEERING IN MANUFACTURING

M-Tech IISemester



UNIT - I

QUALITY VALUE AND ENGINEERING: An overall quality system, quality engineering in

production design, quality engineering in design of production processes. Loss Function and

Quality Level: Derivation and use of quality loss function, economic consequences of tightening

tolerances as a means to improve quality, evaluations and types tolerances.(N-type, S-type and

L-type)

UNIT II

TOLERANCE DESIGN AND TOLERANCING: Functional limits, tolerance design for N-

type. L-type and S-type characteristics, tolerance allocation for multiple components. Parameter

and Tolerance Design: Introduction to parameter design, signal to noise ratios, Parameter design

strategy, some of the case studies on parameter and tolerance designs.

UNIT – III

ANALYSIS OF VARIANCE (ANOVA): Introduction to ANOVA, Need for ANOVA, NO-

way ANOVA, One-way ANOVA, Two-way ANOVA, Critique of F-test, ANOVA for four level

factors, multiple level factors.

UNIT - IV

ORTHOGONAL ARRAYS: Typical test strategies, better test strategies, efficient test

strategies, steps in designing, conducting and analyzing an experiment. Interpolation of

experimental Results: Interpretation methods, percent contributor, estimating the mean.

UNIT - V

SIX SIGMA AND THE TECHNICAL SYSTEM: Six sigma DMAIC methodology, tools for

process improvement, six sigma in services and small organizations, statistical foundations,

statistical methodology.

TEXT BOOK:

1. Taguchi Techniques for Quality Engineering / Phillip J. Ross / McGraw Hill/ Intl. II Edition,

1995.

2. Designing for Quality, R. H. Lochner and J. E. Matur, Chapman and Hall, 1990

REFERENCES:

1. Quality Engineering in Production systems by G. Taguchi, A. Elsayed et al, McGraw Hill Intl.

Pu1989.

2. Taguchi Methods explained: Practical steps to Robust Design / Papan P. Bagchi I Prentice

Hall Pvt. Ltd., New Delhi.

3. Quality Engineering Using Robust Design. Author, Phadke Madhav S. Publisher, Pearson

Education, 2008

13M ME202 RAPID PROTOTYPING

M-Tech II Semester



UNIT I

INTRODUCTION- Need for the compression in product development, History of RP system,

Survey of applications, Growth of RP industry and classification of RP system.

STEREO LITHOGRAPHY SYSTEM-Principle, Process parameter, Process details, Data

preparation, Data files and machine details, Applications.

UNIT II

FUSION DEPOSITION MODELING- Principle, process parameter, Path generation,

Applications.

Solid ground curing-Principle of operation, Machine details, Applications.

Laminated Object Manufacturing-Principle of Operation, LOM materials, Process details,

Applications.

UNIT III

LASER SINTERING-Introduction to LASER, LASER generation methods, LASER

applications, LASER Sintering process, process details, process parameters, Applications.

CONCEPTS MODELERS- Principle, Thermal jet printer, Sander’s model maker, 3-D printer,

Genisys Xs printer JP system 5, Object Quadra system.

UNIT IV

LASER ENGINEERING NET SHAPING (LENS)

Rapid Tooling - Indirect Rapid tooling- Silicon rubber tooling- Aluminum filled epoxy tooling,

Spray metal tooling, Direct Rapid Tooling- Quickcast process, Rapid Tool, DMLS, Prometal,

Sand casting tooling, Laminate tooling, soft tooling vs hard tooling.

UNIT V

ALLIED PROCESS-Vacuum casting, surface digitizing, Surface generation from point cloud,

Surface modification- Data transfer to solid models.

TEXT BOOKS:

1. Rapid Prototyping Technology, Kenneth G. Cooper, Marcel Dekker,INC,2001

2. Rapid Manufacturing, Flham D.T & Dinjoy S.S, Verlog London 2001.

Reference:

1. Third National Conference on Rapid Prototyping, Tooling & Manufacturing – Crdm –

Professional Engineering Publishing Co.

2. Rapid Prototyping and Engineering Applications –Frank W Liou – CRC Press – Taylor

& Francis Group,2013.

13M ME203 PRODUCTION AND OPERATIONS MANAGEMENT

M-Tech II Semester



UNIT I Operations Management: - Definition - Objectives –Types of production systems - historical

development of operations management - Current issues in operation management.

Product design: Requirements of good product design – product development- approaches -

concepts in product development - standardization - simplification – Speed to market -

Introduction to concurrent engineering.

UNIT II Value engineering: - Objective - Types of values - Function & cost - Product life cycle - Steps

in value engineering - Methodology in value engineering - FAST Diagram - Matrix Method.

Location: Facility location and layout - Factors considerations in Plant location- Comparative

Study of rural and urban sites - Methods of selection plant layout - objective of good layout -

Principles - Types of layout -line balancing.

UNIT III

Aggregate Planning - Definition - Different Strategies - Various models of Aggregate Planning

– Transportation and graphical models

Advance inventory control systems: Push systems - Material Requirement - Terminology –

Types of demands - Inputs to MRP - Techniques of MRP - Lot sizing methods - Benefits and

drawbacks of MRP - Manufacturing Resources Planning (MRP -II), Pull systems Vs Push

system - Just in time (JIT) philosophy - Kanban System - Calculation of number of Kanbans -

Requirements for implementation of JIT - JIT Production process - Benefits

UNIT IV

Scheduling: Policies - Types of scheduling - Forward and Backward Scheduling - Grant Charts -

Flow shop Scheduling - n jobs 2 machines, n jobs 3 machines -job shop Scheduling - 2 jobs n

machines - Line of Balance.

UNIT V

Project Management: Programming Evaluation Review Techniques (PERT) - Three times

estimation – Critical path - Probability of completion of project - Critical path method - Crashing

of simple nature.

Textbooks:

1 "Operations Management " by E.S. Buffa, John Wiley and Sons (1966)

2 "Operations Management -Theory and Problems”: by Joseph G. Monks. McGraw-Hill

3 "Production and Operations Management by S.N.Chary. McGraw-Hill 2009

References:

1. "Production Systems Management by James I. Riggs

2. "Operations Management " by Chase

3. "Production and Operation Management" by Panner Selvam PHI Learning Pvt. Ltd., Mar 2,

2012 . 4. "Production and Operation Analysis" by Nahima McGraw Hill Higher Education; 5th

edition (August 1, 2004)

http://www.infibeam.com/Books/mcgraw-publisher/

http://www.infibeam.com/Books/mcgraw-publisher/

13M ME204 CUTTING TOOL TECHNOLOGY AND TOOL DESIGN

M-Tech II Semester



UNIT I

Tool Materials: Properties of materials- Tools steels, Cast Iron, Mild or low carbon steels,

Carbides, Ceramics,CBN and Diamonds, Heat treating-Annealing, Normalizing ,Tempering and

Hardening.

UNIT - II

Design of Cutting Tools: Single Point cutting tools: Milling cutters, Drills, Selection of carbide

steels - Determination of shank size for single point carbide tools, determining the insert

thickness for carbide tools.

UNIT - III

Jigs And Fixtures: Basic principles of location and clamping: Locating methods and devices,

Jigs-Definition Types, General considerations in the design of Drill jigs, Drill bushing, Methods

of Construction.

Fixtures- Vice fixtures, Milling, Boring, Lathe and Grinding fixtures.

UNIT -IV

Design of Sheet Metal Blanking and Piercing Dies: Fundamentals of Die cutting operation,

Power press types, General press information. Cutting action in Punch and die operations. Die

clearance, Types of Die construction. Die design fundamentals-Banking and piercing die

construction, pilots, stripper and pressure pads presswork material, Strip layout, Short run tooling

for piercing.

UNIT- V

Design of Sheet Metal Bending, Forming and Drawing Dies: Bending dies, Drawing dies,

Forming dies, Drawing operations, Variables that effect metal flow during drawing.

Determination of blank size, Drawing force, Single and double action draw dies.

Texts Books:

1. "Tool Design",by Donaldson,lecain,goold Tata McGraw Hill,2012

2. Production Engineering by P.C Sharma ,S. Chand publications,New Delhi 2010

References:

1.Taylour Altm, Sool Ik - Oh and Harold L. Gegel - "American Society for Metals", 1983.

2. Kurt Lange, "Hand Book of Metal forming”, Mc Graw-Hill, 1987.

3.Kempstar –Jigs & Fixtures, Hodder and Stoughton, 1974

13M ME205 SIMULATION MODELING OF MANUFACTURING SYSTEMS

M-Tech II Semester



UNIT I INTRODUCTION: System - Ways to analyze the system - Model - Types of models -

Simulation -Definition - Types of simulation models - Steps involved in simulation - Advantages

&Disadvantages.

PARAMETER ESTIMATION: Estimator – Properties – Estimate - Point estimate -

Confidence interval estimates - Independent - dependent — Hypothesis - Types of hypothesis –

Steps in Hypothesis – Type I & II errors - String law of large numbers.

UNIT II BUILDING OF SIMULATION MODEL VALIDATION: Verification – Credibility - their

timing - Principles of valid simulation modeling - Techniques for verification - Statistical

procedures for developing credible model - Modeling of stochastic input elements – Importance -

Various procedures – Theoretical distribution - continuous - Discrete their suitability in

modeling.

UNIT III GENERATION OF RANDOM VARIATES: Factors for selection - Methods - Inverse

transform – Composition - Convolution - Acceptance Rejection - Generation of random

variables - Exponential - Uniform - Weibull – Normal - Bernoullie - Binomial - Uniform -

Poisson

SIMULATION LANGUAGES: Comparison of simulation languages with general purpose

languages Simulation languages vs Simulators - Software features - Statistical capabilities - G P

S S - SIMAN - SIMSCRIPT —Simulation of WMJI queue — Comparison of simulation

languages.

UNIT IV

OUTPUT DATA ANALYSIS: Types of Simulation w.r.t output data analysis — Warmup

period- Welch algorithm — Approaches for Steady State Analysis — Replication & Batch

means methods.

UNIT V APPLICATIONS OF SIMULATION: Flow shop system — Job shop system — M/M/1

queues with infinite and finite capacities — Simple fixed period inventory system — News paper

boy problem.

TEXT BOOKS:

1. Simulation Modelling and Analysis / Law, A.M.& Kelton / Mc Graw Hill, Edition/ New York,

1991.

2. Simulation of Manufacturing Systems / Carrie A. / Wiley, NY, 1990.

REFERENCES: 1. Discrete Event System Simulation I Banks J. & Carson J.S., PH I Englewood Cliffs N/ 1984.

2. A Course in Simulation / Ross, S.M., McMillan, NY, 1990.

3. Simulation Modelling and S1MNET/ Taha HA. / PH, Englewood Cliffs, NJ, 1987

13M ME2E1 CONCURRENT ENGINEERING

M-Tech II Semester



UNIT I

INTRODUCTION,

Extensive definition of CE - CE design methodologies - Organizing for CE - CE tool box

collaborative product development

USE OF INFORMATION TECHNOLOGY

IT support - Solid modeling - Product data management - Collaborative product commerce -

Artificial Intelligence - Expert systems - Software hardware co-design.

UNIT II

DESIGN STAGE

Life-cycle design of products - opportunity for manufacturing enterprises - modality of

Concurrent Engineering Design –Automated analysis idealization control - Concurrent

engineering in optimal structural design - Real time constraints.

UNIT III

MANUFACTURING CONCEPTS AND ANALYSIS

Manufacturing competitiveness - Checking the design process - conceptual design mechanism –

Qualitative, physical approach - An intelligent design for manufacturing system

UNIT IV

JIT :JIT System ,low inventory , modular , Modeling and reasoning for computer based

assembly planning - Design of Automated manufacturing.

PRODUCT MANAGEMENT:Life Cycle semi realization - design for economics - evaluation

of design for manufacturing cost

UNIT V DESIGN OF CONCURRENT ENGINEERING: Concurrent mechanical design -

decomposition in concurrent design - negotiation in concurrent engineering design studies -

product realization taxonomy - plan for Project Management on new product development –

bottleneck technology development.

TEXT BOOKS:

1. Integrated Product Development / Anderson MM and Hein, L. Berlin, Springer, 1987.

2. Concurrent Engineering: Automation Tools and Technology / Andrew Kusaik, John Wiley.

REFERENCES:

1. Design for Concurrent Engineering / Cleetus, J, Concurrent Engg. Research Centre,

Morgantown, WV, 1992.

2. Concurrent Engineering Fundamentals: Integrated Product Development/ Prasad, Prentice

Hall, 1996.

3. Successful Implementation of Concurrent Product and Process / Sammy G Sinha, Wiley,

John and Sons Inc., 1998.

13M ME2E2 MECHATRONICS

M-Tech II Semester



UNIT-I

INTRODUCTION :Mechatronics systems, elements, levels of mechatronics system, Mechatronics

design process, system, measurement systems, control systems, microprocessor-based controllers,

advantages and disadvantages of mechatronics systems. Sensors and transducers, types, displacement,

position, proximity, velocity, motion , force, acceleration, torque, fluid pressure, liquid flow, liquid level,

temperature and light sensors.

UNIT-II

SOLID STATE ELECTRONIC DEVICES: PN junction diode, BJT, FET, DIA and TRIAC. Analog

signal conditioning, amplifiers, filtering. Introduction to MEMS & typical applications.

UNIT-III

HYDRAULIC AND PNEUMATIC ACTUATING SYSTEMS: Fluid systems, Hydraulic and

pneumatic systems, components, control valves, electro-pneumatic, hydro-pneumatic,

ELECTRO-HYDRAULIC SERVO SYSTEMS: Mechanical actuating systems and electrical actuating

systems.

UNIT-IV

DIGITAL ELECTRONICS AND SYSTEMS: digital logic control, micro processors and micro

controllers, programming, process controllers, programmable logic controllers, PLCs versus computers,

application of PLCs for control.

UNIT-V

SYSTEM AND INTERFACING AND DATA ACQUISITION :DAQS , SCADA, A to D and D to A

conversions; Dynamic models and analogies, System response. Design of mechatronics systems & future

trends.

TEXT BOOKS:

1. MECHATRONICS Integrated Mechanical Electronics Systems/KP Ramachandran & GK

Vijaya Raghavan/WILEY India Edition/2008

2. Mechatronics Electronics Control Systems in Mechanical and Electrical Engineering by W

Bolton, Pearson Education Press, 3rd edition, 2005.

2. Mechatronics – Electronic Control Systems in Mechanical and Electrical Engg. 4th Edition,

Pearson, 2012 W. Bolton

REFERENCES:

1 Mechatronics Source Book by Newton C Braga, Thomson Publications, Chennai,2013

2 Mechatronics – N. Shanmugam / Anuradha Agencies Publishers,2004

3 Mechatronics System Design / Devdas shetty/Richard/Thomson, PWS Publication, 2010

4 Mechatronics/M.D.Singh/J.G.Joshi/PHI.

5 Mechatronics – Principles and Application Godfrey C. Onwubolu, Elsevier, 2006 Indian

print

13M ME2E3 METAL FORMING PROCESSES

M-Tech II Semester



UNIT I

FUNDAMENTALS OF METAL FORMING: Classification of forming processes,

mechanism of metal forming, temperature of metal working, hot working, cold working,

friction and lubricants.

UNIT II

ROLLING OF METALS: Rolling processes, forces and geometrical relationship in rolling,

simplified analysis, rolling load, rolling variables, theories of cold and hot rolling, problems and

defects in rolling, torque and power calculations.

UNIT III

FORGING: Classification of forging processes, forging of plate, forging of circular discs, open

die and closed-die forging, forging defects, and powder metallurgy forging.

UNIT IV

EXTRUSION: Classification, Hot Extrusion, Analysis of Extrusion process, defects in

extrusion, extrusion of tubes, production of seamless pipes. Drawing: Drawing of tubes, rods,

and wires, Wire drawing dies, tube drawing process, analysis of wire, deep drawing and tube

drawing.

UNIT V

SHEET METAL FORMING: Forming methods, Bending, stretch forming, spinning and

Advanced techniques of Sheet Metal Forming, Forming limit criteria, defect in formed parts.

Advanced Metal forming processes: HERF, Electromagnetic forming, residual stresses.

Text books:

1. Mechanical Metallurgy / G.E. Dieter -Tata Mc Graw Hill 2013.

2. Manufacturing Engineering and Technology -S. Kalpakjian Schmid, Pearson Education,2008.

Reference Books:

1. Principles of Metal Working / Sunder Kumar

2. Principles of Metal Working processes / G.W. Rowe Cbs Publishers & Distributors,2005.

3. ASM Metals Handbook, Vol. 14: Forming and Forging

http://www.buybooksindia.com/getProductsByPublisher.action?publisherId=14106

13M ME2E4 FLEXIBLE MANUFACTURING SYSTEMS

M-Tech II Semester



UNIT I

INTRODUCTION TO FMS: Definition of FMS – types and configuration concepts –

types of flexibility and performance measures. Functions of FMS host computer – FMS host

and area controller function distribution.

UNIT II

DEVELOPMENT AND IMPLEMENTATION OF FMS: Planning phases – integration

– system configuration – FMS layouts – simulation – FMS project development steps.

Project management – equipment development – host system development – planning -

hardware and software development.

UNIT III

DISTRIBUTED NUMERICAL CONTROL: DNC system – communication between

DNC computer and machine control unit – hierarchical processing of data in DNC system –

features of DNC system.

AUTOMATED MATERIAL HANDLING: Function - types – analysis of material

handling equipments. Design of conveyor and AGV systems.

AUTOMATED STORAGE: Storage system performance – AS/RS – carousel storage

system – WIP storage – interfacing handling storage with manufacturing.

UNIT IV

PROGRAMMABLE LOGIC CONTROLLERS: Components of the PLC – PLC operating

cycle – additional capabilities of a PLC – programming the PLC - Ladder logic diagrams,

counters etc – Industrial process control using PLC.

UNIT V

FMS RATIONALE: Economic and technological justification for FMS – GT, JIT –

operation and evaluation – personnel and infra structural aspects – typical case studies – future

prospects.

Text Books:

1. Groover M. P, “Automation, production systems and computer integrated

manufacturing”, Prentice Hall India (P) Ltd., 2002.

2. Shivanand H. K., Benal M. M and Koti V, “Flexible manufacturing system”, New Age

International (P) Limited. Publishers, 2006 References: 1. Parrish D. J, “Flexible manufacturing”, Butterworth – Heinemann Ltd, 1990

2. Kusiak A., “Intelligent manufacturing systems”, Prentice Hall, Englewood Cliffs, NJ, 1990

3. Considine D. M. & Considine G. D, “Standard handbook of industrial automation”,

Chapman and Hall, London, 1986

4. Viswanadhan N. and Narahari Y, “Performance modelling of automated manufacturing

systems”, Prentice Hall India (P) Ltd., 1992

5. Ranky P. G, “The design and operation of FMS”, IFS Pub, U. K, 1998

13M ME2E5 INDUSTRIAL ROBOTICS

M-Tech II Semester



UNIT I

FUNDAMENTALS OF ROBOTS: Introduction, Definition of robot, classification of robots, robot

components, degrees of freedom, robot joints, robot coordinates, reference frames, programming modes,

robot characteristics, robot work space,

Robot Actuators & Feed Back Components- Actuators – Pneumatic, hudraulic, and electric drives -

stepper motors, Position sensors – potentiometers, resolver, encoders; Tactile and proximity sensors.

UNIT II

MATRIX TRANSFORMATIONS: Matrix representation of a point, vector, frame at the origin, frame

in a reference frame and rigid body. Homogeneous transformation, representation of pure translation, pure

rotation, combined transformation and relative to rotation. Inverse Transformation.

UNIT III

ROBOT KINEMATICS: Forward and inverse kinematics of robots - Forward and inverse equations for

position, orientation and position & orientation. D-H representation of forward kinematic equations.

Inverse kinematic solution and programming of robots, Degeneracy and Dexterity, Simple problems with

D-H representation.

UNIT IV

DIFFERENTIAL MOTIONS AND VELOCITIES: Introduction, differential relationship, Jacobian,

Differential motions of a frame – translations, rotations, rotating about a general axis. Differential

transformations of a frame, Differential changes between the frames, differential motions of a robot and

its hand frame. Calculation of Jacobian; relation between jacobian and the differential operator.

TRAJECTORY PLANNING : Introduction, path vs Trajectory, Basics of Trajectory planning, joint

space, Trajectory planning, Third order & fifth order polynomial trajectory planning, Cartesian space

trajectories.

UNIT V

ROBOT PROGRAMMING : Lead through programming, robot programming as a path in space,

motion interpolation, WAIT, SIGNAL & DELAY commands, Branching capabilities and limitations.

Robot Languages : Textual robot languages, generations, robot language structures, elements in functions.

Text Books:

1. Introduction to Robotics – Analysis, systems, applications by Saeed B. Niku – Wiley Publising

House.

2. Industrial Robotics – Mikell P. Groover & Mitchell Weiss, Roger N. Nagel, Nicholos, G.Odrey –

Mc Graw Hill, 1986.

References 3. Introduction to Robotics: Mechanics and Control, John.J.Craig, Addison- Wesley, 1999

4. Robotics: Control, sensing, vision, and intelligence – K.S. FU, R.C. Gonzalez and

C.S.G Lee. Mc Graw Hill, 1987.

13M ME2E6 REVERSE ENGINEERING

M-Tech II Semester



UNIT I

INTRODUCTION :History of Reverse Engineering ,Scope and tasks of RE ,Preserving and

preparation for the four stage process , Evaluation and Verification, Technical Data Generation,

Data Verification, Project Implementation

UNIT II

DOMAIN ANALYSIS- process of duplicating - Tools -for RE Functionality- dimensional-

developing technical data - digitizing techniques - construction of surface model - solid-part

material- characteristics evaluation -software and application- prototyping - verification

UNIT III

SOFTWARE APPLICATIONS :Data reverse engineering – Three data reverse engineering

strategies – Definition – organization data issues - Software application – Finding reusable

software components – Recycling real-time embedded software .

UNIT IV

EVALUATION METHODLOGY: Design experiments to evaluate a reverse engineering tool

– Rule based 27 detection for reverse engineering user interfaces – Reverse engineering of

assembly programs: A model based approach and its logical basics

UNIT V

REVERSE ENGINEERING TECHNOLOGY: Cognitive approach to program understated –

Integrating formal and structured methods in reverse engineering – Integrating reverse

engineering, reuse and specification tool environments to reverse engineering -–coordinate

measurement – feature capturing – surface and solid members.

Text books:

1.Katheryn, A. Ingle, “Reverse Engineering”, McGraw-Hill, 1994

2.Donald R. Honsa, ISBN 1555897, “Co-ordinate Measurementand reverse engineering”,

American Gear Manufacturers Association

Reference:

1. T J Biggerstaff, IEEE Corpn., “Design Recovery for Maintenance and Reuse”, July 1991

2. White paper on RE, S. Rugaban, “Technical Report”, Georgia Instt. of Technology, 1994

3. www.cs.usask.ca/homepages.grads/moa135/856/RE/RE.html

5. Aiken Peter, “Data Reverse Engineering”, McGraw-Hill, 1996

6. Linda Wills, “Reverse Engineering”, Kluiver Academic Publishers, 1996

13M ME2P1 MANUFACTURING SIMULATION & PRECISION ENGINEERING

LABORATORY

M-Tech II Semester



MANUFACTURING SIMULATION LABORATORY

1. Simulation of Continuous Time Systems and Discrete Time Systems.

2. Simulation of Queuing Systems

3. Simulation of Inventory Systems.

4. Simulation of Flexible Manufacturing Systems.

5. Simulation of Job Shop Production Systems.

(Problems may include AGV Planning, ASRS Simulation, JIT System, Kanban flow, MRP,

Shop Floor scheduling, Material Handling Systems)

Packages: Use of Flexsim, AutoMOD, PROMOD, SLAM-H, CAFINS Software etc

PRECISION ENGINEERING LABORATORY

1. Study of Chip formation in Turning Process.

2. Determination of Cutting forces in Turning.

3. Study of operation of Tool & Cutter grinder, Centreless grinder.

4. Inspection of parts using Toolmakers Microscope, Roughness and Form tester

5. Hydraulic and Pneumatic Circuits.

6. Closed Loop Control Systems.

7. Studies in Programming Logic Controllers (PLC) programming.

8. Studies of Micro Controllers.

9. Study and programming of Robots.

n b k r institute of science & technology::vidyanagar

Documents