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SAFETY FIRST
IN
CONSTRUCTION
INDUSTRY
MAJOR Ir KAMARULZAMAN BIN MUSA (Retired)
03-87831180
MAJOR Ir KAMARULZAMAN BIN MUSA (Retired)
03-87831180
• SAFETY IS AN ATTITUTE, A FRAME OF MIND. IT IS THE AWARENESS OF ONE’S ENVIRONMENT AND ACTIONS ALL DAYS, EVERY DAY. SAFETY IS KNOWING WHAT IS GOING ON. KNOWING HOW TO PREVENT IT.
• TO DO THIS DOES NOT REQUIRE A GENIUS, A PHD OR EVEN A TITLE OR RANK.
• ALL IT REQUIRES IS INTELLIGENCE AND RESONABLE AMOUNT OF NATIVE ABILITY -TO SEE, TO HEAR, TO SMELL AND TO THINK.
TERMINOLOGIES
�
The state of being safe: freedom from injury
or danger
SAFETY
An individual’s judgment or perception of risk
TERMINOLOGIES
�
TERMS & DEFINITIONSTERMS & DEFINITIONS
PENGENALANPENGENALAN
�OSH – Occupational Safety & Health
�DOSH – Department of Occupational Safety & Health
�JKKP – Jabatan Keselamatan & Kesihatan Pekerjaan
�CIDB – Construction Industry Development Board
�OSHA – Occupational Safety & Health Act 1994
�FMA – Factories & Machinery Act 1967
�BOWECS – Factories & Machinery (Building Operation & Works of Engineering Construction) (Safety) 1986
�
An accident is an unexpected, unplanned event in
a sequence of events, that occurs through a
combination of causes;
It results in physical harm (injury or disease) to an
individual, damage to property or environment, a
loss or any combination of these effects
ACCIDENTACCIDENT
�
� An INCIDENT is a near miss
�A situation or event that occurred, usually minor and brings fear to people
� Dangerous occurrence
TERMS & DEFINITIONSTERMS & DEFINITIONS
PENGENALANPENGENALAN�
� OHSAS 18001 : Occupational Health & Safety
Accreditation Series 18001:1999
� SHO: Safety and Health Officer
� SSS: Site Safety Supervisor
� GREEN BOOK: SHO Passport issued by DOSH
� YELLOW BOOK: SSS Passport issued by DOSH
� GREEN CARD: ID for construction workers issued by
CIDB
TERMINOLOGIES
�
maybe defined as the adverse effect which may arise
from exposure to hazard
HARM
What Is ……….. & Safety?
chance@ probability of harm actually happening
@ frequency of occurrence and its impact
RISK
(Risk - the probability (LIKELYHOOD)(LIKELYHOOD) of the hazards to cause harm or injury).
�
�Danger : Relative exposure to hazards (i.e. controlled hazard is less dangerous than an uncontrolled one.) A sign of risk.
�Hazard : anything (by itself or interacting with others) that is an actual or potential cause or source of harm. Hazard could means activity, arrangement, circumstance, event, occurrence, process, phenomenon, situation, or substances (e.g. chemicals, radiation, electricity etc)
TERMS & DEFINITIONSTERMS & DEFINITIONS
INTRODUCTIONINTRODUCTION�
Ergonomic•Repetitive work
•Lifting/handling
•Etc.
PHYSICAL
•Noise
•Radiation
•Temperature
•Lighting
CHEMICAL
•Dust
•Vapor
•Gas
ELECTRICAL•Direct contact
•Electrostatic
MECHANICAL
•Falls
•Entanglement
BIOLOGICAL
•Bacteria
•Fungus
•Mould
PSYCHOSOCIAL•Work demand
•Shift work
•Stress
� �
HI RA RC
Risk ControlHazard Identification Risk Assessment
TERMS & DEFINITIONSTERMS & DEFINITIONS
PENGENALANPENGENALAN� �
HAZARD IDENTIFICATION
Look for hazards that could reasonably be
expected to cause significant harm
� Check list
� Walk through survey
� Brainstorming session
� Systematic studies (eg HAZOP)
� Signage's
� Observation & comparison � �
HAZARD IDENTIFICATION
Look for hazards that could reasonably be
expected to cause significant harm
�Complaints / Reports / Suggestion
�Consultations
�Inspections
�Audits
�Accident Investigation Analysis
�Workers safety knowledge � �
Hierarchy of Hazard Control
• Elimination of the hazard
• Substitution of the hazard
• Isolation of the hazard by separating people from it
• Control of the hazard by engineering
• Control by applying safe work protocol
• Provision of training and information
• Provision of personal protective equipment � �
INTRODUCTION TO OSHINTRODUCTION TO OSHSAFETY SIGNAGES
A sign referring to a specific object, activity
or situation and providing information or instruction about health and safety at work
by means of :
a signboard, a safety colour,
an illuminated sign,
an acoustic sign, &a verbal communication or a hand signal. � �
SAFETY SIGNAGES
A system of safety
colours and signs is to
draw attention to
objects and situations,
which affect, or could
affect, health or safety.
PENGENALANPENGENALAN� �
HAND SIGNAL
Means a movement or
the position of the arms
or the hands or a
combination, in coded
form, for guiding
persons who are
carrying out
manoeuvres which
create a risk to the
health and safety of
people at work.
PENGENALANPENGENALAN� �
ACOUSTIC SIGNAL
Means coded sound
signal which is
released and
transmitted by a device
designed for the
purpose, without the
use of a human or
artificial voice.
PENGENALANPENGENALAN� �
VERBAL COMMUNICATION
Means a predetermined
spoken message
communicated by a
human or artificial
voice.
PENGENALANPENGENALAN� �
CONSTRUCTION SAFETY -
SCENARIO IN MALAYSIA
� �
21
JUMLAH KEMALANGAN DILAPOR DAN KEMALANGAN MAUT DITERIMA
(Sumber : PERKESO dan JTK)
68,0
08
70,6
9077,7
42
81,0
03
83,5
13
87,3
89
98,281
95,2
22
88,3
89
89,0
49
108,4
18
993
907
1,3371,2921,291
1,0731,092
1,012
1,135
1,042
1,308
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
KEM
ALANGAN
100
300
500
700
900
1,100
1,300
1,500
MAUT
KEMALANGAN
MAUT
� �
� �
� �
• Salient points from local experts
–
–
–
–
–
–
–
–
– � �
HOW TO HELP THE
CONTRACTORS TO
MANAGE OSH?
SAFETY FIRSTSAFETY FIRST--CONCEPTCONCEPT
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION� �
� COMMITTMENT
� SPECIFICATION IN CONTRACTS
� TENDER EVALUATION
� GOOD CONTRACT MANAGEMENT
� WELL TRAINED STAFF
STRATEGIC TRUST FOR OSH MANAGEMENT� �
First, we have
to understand…
The Concept of Project The Concept of Project
Management & OSH Management & OSH
Management Management
The Concept The Concept
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION
Before we go furtherBefore we go further…………
� �
Project Management Project Management ‘‘WedgeWedge’’ PrinciplePrinciple
Study &Study &
DefinitionDefinition
PhasePhase
DesignDesign
PhasePhase
ProcurementProcurement
PhasePhase
ConstructionConstruction
PhasePhase
CommissioningCommissioning
PhasePhase
Master Budget
Master
Programme
Economical &Functional Quality
iiiiiiii --DD
Design Estimates& Budgets
Tender/ConstructionBudgets
Design &Technological QualityValue Engineering
Contract Admin. & Change Order
Detailed Design
Schedules
Detailed Tender
SchedulesOverall Interfacing Programme
22--DD
33--DD
ConstructionConstruction onon PaperPaper
Construction in PracticeConstruction in Practice
TimeTime
InformationInformation
QUALITYQUALITY
CostCost
OrganizationOrganization
Project
Project Controls
Controls
FeasibilityFeasibilityStudyStudy
FinalFinalDesignDesign
ContractContractAwardingAwarding
DeliveryDelivery
AcceptanceAcceptance
Start OperationsStart Operations& Maintenance& Maintenance
Decision
Decision--makin
g throughout all Project
making throughout all P
roject Phases
Phases
Technical Quality Review
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION� �
Knowing the construction
Phases & Processes
WHEN does UTAMAKAN UTAMAKAN
KESELAMATAN KESELAMATAN
Should Starts?
SAFETY FIRSTSAFETY FIRST--CONCEPTCONCEPT
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION� �
QUALITYQUALITY
COSTCOST
TIMETIME
ORGANIZATIONORGANIZATION
INFORMATIONINFORMATION
CONSTRUCTION ON PAPERCONSTRUCTION ON PAPER
STUDYSTUDY
PHASEPHASE
DESIGN PHASEDESIGN PHASE
CONSTRUCTIONCONSTRUCTIONPHASEPHASE
COMMISSIONINGCOMMISSIONING
OPERATIONSOPERATIONS
&&
MAINTENANCEMAINTENANCE
INITIATIVEINITIATIVE
FEASIBILITYFEASIBILITYSTUDYSTUDY
CONTRACTCONTRACT
AWARDINGAWARDING
DELIVERYDELIVERY
ACCEPTANCEACCEPTANCE
CONSTRUCTION IN PRACTICECONSTRUCTION IN PRACTICE
SAFETY FIRST SAFETY FIRST –– WHEN?WHEN?
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION� �
In broader construction terms, safety
(accident prevention/protection of lives
and assets) must starts at project
inception stage through project
implementation, commissioning and
decommissioning stage.
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION
SAFETY FIRSTSAFETY FIRST--CONCEPTCONCEPT
� �
PRE CONSTRUCTIONPRE CONSTRUCTION
(Tender Document)(Tender Document)
CONSTRUCTIONCONSTRUCTION
(Contract Management)(Contract Management)
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION
Good OSH Management (Cont..)Good OSH Management (Cont..)
CONSTRUCTION ON PAPERCONSTRUCTION ON PAPER
CONSTRUCTION IN PRACTICECONSTRUCTION IN PRACTICE
� �
� MUST CONSIDER OSH AS AN IMPORTANT AND PRIORITY IN THE WAY OF CONDUCTING BUSINESS
� UNDERSTAND & RECOGNISES OHS LEGAL OBLIGATIONS WITH REGARDS TO CONTRACTORS & SYSTEMS ARE DEVELOPED TO MANAGE THE PROCESS
� REQUIRED TO DEMONSTRATE THAT THERE IS AN APPROPIATE SYSTEM & CAN VERIFY ITS IMPLEMENTATION IN PRACTICE
� CONTRACTORS ARE REQUIRED TO COMPLY WITH
CONTRACT SPECIFIC OSH REQUIREMENTS
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION
1. CONTRACT SPECIFICATION1. CONTRACT SPECIFICATION
� �
�LEGAL REQUIREMENT
�MANAGEMENT SYSTEMS
�STANDARD RULES & REGULATIONS
�SAFETY MANAGER/SHO/SSS
�HEALTH & SAFETY PLAN
�SAFETY EQUIPMENT
�TRAINING
�FIRST AID
�WELFARE OF WORKERS
�SECURITY
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION
1. CONTRACT SPECIFICATION1. CONTRACT SPECIFICATION
� �
�COLOUR CODING SYSTEM ON SAFETY HELMETS
�PPE POLICY
�VISITORS POLICY
�SAFETY MANAGER/SHO/SSS
�HEALTH & SAFETY PLAN
�OTHER SAFETY EQUIPMENT
� SAFETY INDUCTION / TRAINING
�HOSPITAL/CLINIC/FIRST AID ROOM
�WELFARE OF WORKERS (Accommodations, sports)
�SECURITY
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION
STANDARD RULES AND REGULATIONSSTANDARD RULES AND REGULATIONS
� �
QUALITYQUALITY
COSTCOST
TIMETIME
ORGANIZATIONORGANIZATION
INFORMATIONINFORMATION
CONSTRUCTION ON PAPERCONSTRUCTION ON PAPER
STUDYSTUDY
PHASEPHASE
DESIGN PHASEDESIGN PHASE
CONSTRUCTIONCONSTRUCTIONPHASEPHASE
COMMISSIONINGCOMMISSIONING
OPERATIONSOPERATIONS
&&
MAINTENANCEMAINTENANCE
INITIATIVEINITIATIVE
FEASIBILITYFEASIBILITYSTUDYSTUDY
CONTRACTCONTRACT
AWARDINGAWARDING
DELIVERYDELIVERY
ACCEPTANCEACCEPTANCE
CONSTRUCTION IN PRACTICECONSTRUCTION IN PRACTICE
OSH MANAGEMENT IN CONSTRUCTIONOSH MANAGEMENT IN CONSTRUCTION� �
Organization Organization --PROJECT HSSE DIVISIONPROJECT HSSE DIVISION
AUTHORITIES / CONSULTANT
HEALTH & SAFETY SECTION
HSSE GENERAL MANAGER
HEALTH & SAFETY MANAGER
SECURITY SECTION ENVIRONMENT SECTION
SECURITY MANAGER
2 X CLERK
ENVIRONMENT MANAGER
SAFETY OFFICER
SITE SAFETY SUPERVISOR
PENGURUSAN OSH DALAM PEMBINAANPENGURUSAN OSH DALAM PEMBINAAN� �
3 levels of organizations
Client/owner
Contractor head office
Contractor project office
SH Organization in Construction IndustrySH Organization in Construction Industry
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION� �
CLIENT
SAFETY
COMMITTEE PROJECT MANAGEMENT
CONSULTANT (PMC)
SAFETY MANAGER
(Planning Supervisor)
CLIENT’S OFFICE
� �
MAIN
CONTRACTOR
SAFETY & HEALTH
MANAGER
(CORPORATE LEVEL)
SAFETY
COMMITTEE
(CORPORATE
LEVEL)
CORPORATE OFFICE CONTRACTOR
� �
Project Management-HQ
CEO / MD
SAFETY MANAGER
Management overlap
SAFETY & HEALTH OFFICER
SITE SAFETY SUPERVISOR
FOREMAN
DESIGNATED PERSON
WORKERS
SAFETY COMMITTEE
OSH MANAGEMENT IN CONSTRUCTIONOSH MANAGEMENT IN CONSTRUCTION
PROJECT MANAGER
1.ORGANISATION BETWEEN HQ & PROJECT
Site Project Management
PLANNING SUPERVISOR(cdm)
� �
Project Management-HQ
MANAGEMENT SYSTEM MANUAL
SETS OF MANAGEMENT PROCEDURESFOR S&H
S&H WORKING
INSTRUCTION
S&H PROJECT PLAN
Management overlap Site Project Management
POLICY
ORGANISATION
RISK ASESSMENT
PLANNING
IMPLEMENTATION
AUDITING
OSH MANAGEMENT IN CONSTRUCTIONOSH MANAGEMENT IN CONSTRUCTION
PROJECT SAFETY AND HEALTH
MANAGEMENT SYSTEM
2. OSH SYSTEM RELATIONSHIP - HQ & PROJECT
� �
DESIGNATED PERSONDESIGNATED PERSON
MAIN CONTRACTOR
SAFETY & HEALTH MANAGER
(CORPORATE LEVEL)
SAFETY & HEALTH OFFICER
(PROJECT LEVEL)
SAFETY & HEALTH OFFICER
(PROJECT LEVEL)SAFETY & HEALTH COMMITTEE
(PROJECT LEVEL)
SAFETY & HEALTH COMMITTEE
(PROJECT LEVEL)
WORKERS
REPRESENTATIVE
WORKERS
REPRESENTATIVE
MANAGEMENTMANAGEMENTSITE SUPERVISOR
FOREMEN
SITE SUPERVISOR
FOREMENFIRST
AIDER
FIRST
AIDER
SAFETY COMMITTEE
(CORPORATE LEVEL)
PROJECT OFFICE CONTRACTOR
PROJECT BPROJECT B
PROJECT CPROJECT C
PROJECT DPROJECT D
PROJECT EPROJECT E
SITE SAFETY
SUPERVISOR
SITE SAFETY
SUPERVISOR
CONFINE
SPACE
CONFINE
SPACE
CHRA /
ASSESSOR
CHRA /
ASSESSOR
CRANE
OPERATOR
CRANE
OPERATOR
ScaffoldingScaffolding
Demolition WorkDemolition Work
Piling WorksPiling Works
Handling of ExplosiveHandling of Explosive
FormworkFormwork
Public VehicularPublic Vehicular
Inspection of Safety BeltInspection of Safety Belt
Inspection of Safety NetInspection of Safety Net
ExcavationExcavation
PROJECT APROJECT A
� �
PPE Policy
MANDATORY:
• Safety shoes and hard hat – to all personnel on site.
• Full Body Harness- work at a height of 3 meters or more
• Hand gloves – to all rough, vibrates works and handling of chemical
• Safety glass/goggles/ face protection – to all welding, cutting and dusty works.
• Respiratory protection- to all dusty job, involved chemical vapor
• Safety Belt – not allow, only with special permission.
• Hearing protection – to all noise more than 90 dBA � �
�VERIFICATION OF THE OPERATION OF THE OHS MANAGEMENT SYSTEM
�EVALUATION OF REPORTS ON THE TENDERER’S HEALTH & SAFETY PERFORMANCE
�UNDERTAKING INTERVIEWS OR DISCUSSIONS WITH TENDERERS TO CONFIRM THEIR UNDERSTANDING OF CONTRACT OHS REQUIREMENTS
�EXAMINATION OF TENDERER’S OHS MANAGEMENT SYSTEM DOCUMENTATION
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION2.TENDER EVALUATION2.TENDER EVALUATION
� �
• A. MONITORING & SUPERVISION
• B. WORKPLACE INSPECTIONS
• C. CONTRACT RECORDS
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION3. CONTRACT MANAGEMENT3. CONTRACT MANAGEMENT
� �
�3. PROVIDING CONTRACTOR WITH ADVICE ON UNUSUAL OR UNEXPECTED RISKS AND FEEDBACK ON AREAS OF NON COMPLIANCE. THIS MAY ARISE FROM:
�INSPECTION UNDERTAKEN BY CLIENT/CONSULTANT (PMC)
�INSPECTIONS OR REPORTS FROM OTHER PARTIES (internal & external) consultant
�THE AUTHORITIES (DOSH, CIDB, DBKL,JKR etc) EXPERIENCE FROM SIMILAR CONTRACTS
A. Monitoring and SupervisionA. Monitoring and Supervision
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION� �
A. MONITORING & SUPERVISION
� 1. REGULAR REVIEW OF CONTRACTOR OSH DOCUMENT
�SAFETY INDUCTION RECORDS
�PLANTS /MACHINES - MAINTENANCE/INSPECTION RECORDS
�HIRARC DOCUMENTS
�EMPLOYEE TRAINING/COMPETENCY RECORDS
�MINUTES OF SAFETY MEETING
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION� �
A. MONITORING & SUPERVISION
2. REGULAR SITE INSPECTION TO MONITOR COMPLIANCE WITH HEALTH & SAFETY PROCEDURES:
•LEGISLATIVE REQUIREMENTS•CONFORMANCE WITH HIRARC•CONFORMANCE WITH H&S PLAN•CONFORMANCE WITH STANDARD RULES & REGULATIONS
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION� �
�CONTRACT INSPECTION CHECKLIST
�GENERAL HEALTH & SAFETY (activities) INSPECTION CHECKLIST
�WHO SHOULD CARRY OUT INSPECTIONS ?
�FREQUENCY OF INSPECTIONS & AUDITS ?
B. Workplace InspectionB. Workplace Inspection
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION� �
C. CONTRACT RECORDSSAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION
�RISK ASSESSMENT (HIRARC)
�HEALTH & SAFETY PLAN
�CONTRACT DOCUMENTS
�HEALTH & SAFETY INSPECTION REPORTS
�MINUTES OF SAFETY & SITE MEETINGS
�INCIDENTS & ACCIDENTS INVESTIGATION REPORTS
�MONTHLY OHS PERFORMANCE REPORTS
�NON-CONFORMANCE REPORTS
�PHOTOGRAPHS & TEST RESULTS
�SITE INSTUCTIONS
�SITE DAIRY OR SAFETY DIARY � �
o A. OFFICE ADMINISTRATION
o HSSE PolicyHSSE PolicyHSSE PolicyHSSE Policy
o Safety CommitteeSafety CommitteeSafety CommitteeSafety Committee
o SHO, SSS & Designated PersonSHO, SSS & Designated PersonSHO, SSS & Designated PersonSHO, SSS & Designated Person
o Statutory NotificationStatutory NotificationStatutory NotificationStatutory Notification
o Safe Work ProcedureSafe Work ProcedureSafe Work ProcedureSafe Work Procedure
o HSSE MeetingHSSE MeetingHSSE MeetingHSSE Meeting
o Method StatementMethod StatementMethod StatementMethod Statement
o Permit To WorkPermit To WorkPermit To WorkPermit To Work
o Security & Welfare ArrangementSecurity & Welfare ArrangementSecurity & Welfare ArrangementSecurity & Welfare Arrangement
o Induction & TrainingInduction & TrainingInduction & TrainingInduction & Training
o PromotionPromotionPromotionPromotion
o Inspection & AuditInspection & AuditInspection & AuditInspection & Audit
o Environmental ArrangementEnvironmental ArrangementEnvironmental ArrangementEnvironmental Arrangement
o DocumentationDocumentationDocumentationDocumentation
Contract ManagementContract Management
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION� �
�Excavation/Trenches
�Piling
�Formwork/Rebar
�Concreting
�Temporary Structures
�Scaffolding
�Working at Height
�Working at Night
Contract ManagementContract Management
B. CONSTRUCTION ACTIVITIESB. CONSTRUCTION ACTIVITIESB. CONSTRUCTION ACTIVITIESB. CONSTRUCTION ACTIVITIES
�Woodwork/Carpentry
�Blasting
�Demolition
�Welding
�Plant & Tools
�Lifting Operations
�Working Over Water
�ETC
SAFETY FIRST IN CONSTRUCTIONSAFETY FIRST IN CONSTRUCTION� �
THANK YOU
� �