name darmstadt | tt.mm.jjjj titel folienpräsentation untertitel

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Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

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Page 1: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Name

Darmstadt | TT.MM.JJJJ

TitelFolienpräsentation

Untertitel

Page 2: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 2

Research to improve future Production:Welcome to the PTW

WelcomeBienvenido

Namaste

Bienvenue

Page 3: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 3

TU Darmstadt and the PTW: An Engine for Innovation

25.000 Students

289 Professors (f/m)

13 Departments

5 Areas of study

100 Majors

3.500 Students

27 Faculties

700 Employees

70 Doctorates in 2012

800 Students

12 Courses/Lectures

87 Employees

50 Running Research Projects and Industrial Projects

Page 4: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 4

Our Vision

Personal DevelopmentWe develop our staff to become future production specialists and executives.

TeachingWe teach practice oriented subjects through

innovative learning methods.

ResearchWe aim for excellent and application oriented research in all our fields.

Page 5: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 5

87 Employees at PTW take care of:

• 9 Lectures with approx. 800 Listeners per Year

• 3 Seminars for CAD/CAM,CiP Machine Tools and Automation

• More than120 Master- and Bachelor Theses per Year

The PTW Emphasis Lies on Practice oriented Research

• Approx. 4,5M € of External Funding for Research Projects Recieved per Year

• Approx. 2/3 of our Projects with direct Industry Involvement

StaffHeadcount

Financingin Percent

Administration

Assistant Lecturers

Research Associates

Technical Support

Co-Operative Industrial Projects

Contract Research

Fundamental Research (DFG)

Federal State Funding

Donations

36

20

30

131

12

4

52

19

Page 6: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 6

PTW Research Groups

T

Page 7: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 7

Research Groups in the Field of Production Technology

• Mechanical Components and Drive Systems

• Machine Tool Spindle Units

• Control Systems

• Industrial Robots

Machine Toolsand Components

Machining Technology

Micro Production

• Additive Manufacturing

• Ultra High Precision Machining

• Process Chains in Dental Technology

• Production of Functionally Integrated Structures

• Cast Iron Machining within the Automobile Powertrain

• Titanium Machining

• High Speed Machining

• High Quality Drilling and Reaming

Page 8: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 8

Research Groups in the Field of Production Management

Center for industrialProductivity (CiP)

Management ofIndustrial Production

Sustainable Production

0 200 400 600 800 1000 1200 1400 1600 1800500

1000

1500

2000

2500

3000

3500

Zeit [sec]

Wirk

leis

tung

[W]

• Competence Development for Continuous Improvement Processes

• Flexible Parts Production

• Lean Production and Information Technology

• Flexible Assembly and Intralogistic Systems

• Integrated Factory Layout Planning and Production System Design

• Optimal Tool Management and Availability Increase

• Defence against Product Piracy in the Center of Applied Methods against Piracy of Products (CAMP)

• Simulation of Energy Consumption of Production Processes

• Energy Efficiency of Process Chains

• Energy Recovery in Production

• Analysis and Assessment of Efficiency Measures

Page 9: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 9

Machinery Test Rigs Measuring Instruments

7 3-Axis HSC Test Rigs9 3-Axis Machining Centers 3 5-Axis Machining Centers1 5-Axis Micro Machining

Center (Kern)6 Lathes3 Robots with Milling Spindle1 DLMS Machine

(EOSINT270)

• 3D Coordinate Measuring Machine (Leitz PMM 864, Quindos7)

• 3D Surface Scanner (GFM)• Measuring Microscopes

(Alicona, Hitec)• Surface and Form Measuring

Instruments (Mahr)

• Test Rigs for Motor Spindles• Test Rigs for Linear

Measuring Instruments• Centrifugal Test Rig• Balancing Machine• Force Gauges

The PTW Test Laboratory

Page 10: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 10

TURN 250

MILL250

MILL250

WZ-

Wag

en1 -

NE/

SB

WZ-

Wag

en2 –

CS/

BA

IHWagen

PB C65

QPC QS

LGT-Z

Up

Empore

Shopfloor

PB DMC

1

4

6

LGT-M

Up

2

3

5

SchaukastenCiP

LernzelleSMED

LernzelleInstandhaltung

LernzelleShopfloor

Management

LernzelleWertstrom-

analyse

Lern-zellePG

PlakatLean Maching

PB M

ontag

e

Milkrun

PB S

BA

FlipchartFlipchart

SBA A2

C65

DMC 50H

WhiteboardsMetaplantafeln Lernzelle

5 S

LernzelleJIT

LernzelleFMS

IV-1IV-4

Training for Students and Industrial Personnel

teaching module machining teaching module assembly

• Reduction of retooling time/SMED• multiple machine operation• Pull/Kanban for assembly• autonomous maintenance

• Heijunka/streamlining production• Ergonomically designed workstations• Just-in-Time production• Flexible Takt Balancing

5S, Visualization, Standardization, Performance Management, CIP

Process Learning Factory CiP (Center for industrial Productivity)

Product geared motor Product compact pneumatic cylinder

Real Products from a real Production Environment with• Machining• Manual assembly• Logistics• Quality check

Bosch GroupBosch Group

Mahr

Page 11: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 11

Communication Platforms

Scientific Journals

Book Publications

Conferences & Trade fairs

• 50-60 Publicationsper Year

• National andInternational

• 9 Book Publications since 2001

• Powertrain • Learning Factory• Metal meets Medical• High Speed Machining• AMB

Page 12: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 12

Awards

2. Hessian Cooperation Award  The PTW and the company Hema win the 1st prize at the 2nd Hessian Cooperation award for their innovative and successful cooperation in the area of protective covers for HSC.

Die Process Learning Factory CiP – a "Selected Landmark„ The learning factory was awarded on July 10th 2008 for the unique idea to build a production environment fortraining purposes.

Prestigious Award for TU Process Learning Factory

The process learning factory of the department of mechanical engineering of TU Darmstadt has been awarded the ‘Hessian Higher Education Prize’ for Teaching Excellence.

Page 13: Name Darmstadt | TT.MM.JJJJ Titel Folienpräsentation Untertitel

Thank your for your attention!

We will be glad to answer your questions.

Prof. Dr.-Ing. E. AbeleProf. Dr.-Ing. J. MetternichInstitute of Production Management, Technology and Machine ToolsTechnische Universität Darmstadt

Otto-Berndt-Str. 2 (Formerly: Petersenstr. 30)

64287 Darmstadt

Phone: +49 61 51 | 16 21 56Fax: +49 61 51 | 16 33 56e-mail: [email protected]: www.ptw.tu-darmstadt.de