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July 17, 2010 NAND Flash Memory as Driver of Ubiquitous Portable Storage and Innovations Jian Chen Technical Executive, NAND System Engineering aka: how we changed the world and the next chapter

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Page 1: NAND Flash Memory as Driver of Ubiquitous Portable …67.212.224.46/files/CASPA2010_SummerSymposium_06_JianChen.pdf · NAND Flash Memory as Driver of Ubiquitous Portable Storage and

July 17, 2010

NAND Flash Memory as Driver of

Ubiquitous Portable Storage and

Innovations

Jian ChenTechnical Executive, NAND System Engineering

aka: how we changed the world and the next chapter

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2

Memory, Oh Memory

You never know when you are

making a memory

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3

Outline

• History and Current Market Trend– Low Cost NAND Flash Enables Multi Mega Markets

• NAND and MLC(Multi_Level_Cell) NAND Basics– NAND Structure and Operations

– Technology Roadmap

• Challenges and Opportunities of Scaling– NAND Flash as Technology Driver

– What It Takes to Success in This Business

• Conclusions

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4

World’s Early Solid State Non-Volatile Memories

荷馬史詩Homer's Iliad, Late 5th-early 6th B.C

Positives:

• Store Both Text and Images

• Great Data Retention

• Solid state, no moving parts

• Tools Simple and Low Cost

• Simple Process– CMP & “Dry Etch”

Negatives:

• High Cost, Not Portable

• Small Density and No “Mass” Market

• Slow Write Speed, Labor Intensive

• One Time Programmable

• No scaling for thousands of years

When there is civilization, there is need for non-volatile memory. Safest Job.

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About SanDisk

▶ A Silicon Valley success story – founded in 1988, went public in 1995

▶ We only do Flash! We do Flash right.

▶ Vertically integrated: develop from bit cell to final systems to retail

▶ Famous for driving MLC, First MLC patent, first NAND MLC product

▶ Invented Compact Flash & co-developed SD/uSD etc industry standards

▶ Co-own two 300mm Mega Fabs with Toshiba, Announced Fab5 this week

▶ $3.6 Billion in revenue in 2009 with over 3,000 employees worldwide

▶ Major portion of business is OEM: SanDisk inside

▶ SanDisk SSD in 8 of the 10 top netbooks makers

▶ In some of the major SmartPhones

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Then the Last 19 Years…

19912.5 inch20MB

35KB/sec$50/MB

201011x15x1mm

32GB20MB/sec~$2/GB

e.g. Space ShuttlesBoeing 777 Black Box

In Billions of People’s Pockets

25000X!

8Mbit

0.8um(~1991)16Mbit

0.5um

64Mbit/MLC0.5um(1995)

256Mbit/MLC0.28 um (1998)

8G/MLC70nm(2005)1G/MLC

0.16um(2001)2G/MLC

0.13um(2002)4G/MLC

90nm(2004)

16G/MLC56nm(2006)

32G/MLC43nm(2008)

64G/MLC32nm(2009)

64G/MLC2xnm(2010)

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7

NAND Flash Market Forecast:

2008 Collapse, 2010+ Recovery

0

5

10

15

20

25

30

2005 2006 2007 2008 2009 2010 2011 2012 2013

CAGR 08-13

Petabytes 234.8 719.9 1,992 4,513 6,336 11,270 22,565 42,730 76,253 76.0%

Bit Growth 258% 207% 177% 127% 40% 78% 98% 90% 80%

Reve

nu

e

(Bil

lio

ns o

f D

olla

rs)

14.8%-14.8%

12.8%

21.9%

70.6%

25.8%

CAGR

08-13

ASP 1GB eqv. 52.1 19.1 7.94 2.99 2.40 1.65 1.03 0.61 0.35 -35.0%

ASP Change -52.3% -63.3% -58.5% -62.4% -19.7% -31.5% -37.2% -40.6% -43.3%

Source: Preliminary Gartner, November 2009

Semiconductor Forecast Worldwide--Forecast Database [SEQS-WW-DB-DATA]

NAND Revenue

12.4%

12.5%

1.2%

Pricing Could

be More

Conservative!

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8

NAND Flash Demand Drivers: Mobile and SSD are Vital

Imaging Video & ComputingAudioDataThousands

of PB

19.9 PB

76,253 PB

Note: NAND flash consumption includes both in-system and removable storage such as flash cards.

Source: Gartner November, 2009

Semiconductor Forecast Worldwide--Forecast Database [SEQS-WW-DB-DATA]

Lifestyle Storage

Driver

Criteria

- Units (M)

- Capacity (GB)

- Portable

- Durable

- Power

- Performance

-

20,000

40,000

60,000

80,000

100,000

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

Digital Camera

Media Player

USB Drive

Camcorder

Mobile Phone

Gaming

Computing

Automotive

Other

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9

The Most Exciting Time

iPhone/SmartPhones/Droids/Tablet

= New PC

Thin Is In, No HD

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10

Flash Is Everywhere Already

In the next decade, it

will be BIGGER than

you think!

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11

Huge Investment and Commitment: Not for the Faint of the Heart

Fab1

Fab2

Fab3

Fab4

Fab5

Page 12: NAND Flash Memory as Driver of Ubiquitous Portable …67.212.224.46/files/CASPA2010_SummerSymposium_06_JianChen.pdf · NAND Flash Memory as Driver of Ubiquitous Portable Storage and

12

Outline

• History and Current Market Trend– Low Cost NAND Flash Enables Multi Mega Markets

• NAND and MLC(Multi_Level_Cell) NAND Basics– NAND Structure and Operations

– Technology Roadmap

• Challenges and Opportunities of Scaling– NAND Flash as Technology Driver

– What It Takes to Success in This Business

• Conclusions

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13

Fundamental NAND Flash Cell

Operation

• Write and Erase by Fowler-Nordheim tunneling

– High write (program) and erase voltage needed, >20V

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14

NAND Read Operation

Vread

Vcgrx (0V for Bin)

Vread

Vread

0V

WL0

WL1

WL2

WL30

WL29

WL31

SGD

WL31

SGS

SGD

CSL

BL0 BL1 BL3BL2

Blo

ck n

Floating

0V

Vread (5V)

Vread

Vread

Vread

• 8KByte bit-lines are read at a time.

•Block n is the selected block.

•WL1 is the selected wordline.

•Vread turns on all the un-selected

cells, regardless of its data.

•Read current flows through erased

(or data 1) cell.

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NAND Program Operation

• 8KByte bit-lines are pgm at a time.

•Block n is the selected block.

•WL1 is the selected wordline.

•BL 2 is the program bitline

•BL 1 and 3 are program inhibited

•Example here is SB (Self-Boosting)

•Vpgm step up, so does Vpass

• Data=1 cells in WL1 is program

disturbed

• Data=1 cells on BL 2 is programmed

disturbed

• All other cells are Vpass disturbed

Vpass

Vpgm (~20V)

Vpass

0V

Vdd

WL0

WL1

WL2

WL30

WL29

WL31

SGD

WL15

SGS

SGD

CSL

BL0 BL1 BL3BL2

Blo

ck n

Floating

0V

Vdd

Vpass (9V)

Vpass

Vpass

Vdd Vdd0V

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16

x416 levels

SLC2 levels

MLC4 levels

What Is MLC (Multi_Level_Cell) NAND

3 bits/cell8 levels

1

1

1

1

0

0

0

0

0

0

1

0

0 1

00 01 10 11

0

0

1

1

0

1

0

0

0

1

0

1

0

1

1

0

0

1

1

1

1

0

0

0

1

0

0

1

1

0

1

0

1

0

1

1

1

1

0

0

1

1

1

0

1

1

0

1

0

0

0

1

000 001 010 011 100 101 110 111Co

st

Go

es D

ow

n

Syste

m E

xp

ert

ise

Incre

asin

gly

Im

po

rtan

t

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17

Key Attributes of NAND Flash MemoryMaking it the Driver of Ubiquitous Portable Storage Mega Markets

• Lowest Cost– Simplest cell structure

– Smallest cell with SA-STI (4F2), close to litho defined minimum

– 2F2 with 2bits MLC, 8 generations of volume production

– 3bits with even most cost down, 3 generations of product shipped

• Best Suitable for Portable Storage Media– No moving part

– Low power and high speed programming/erasing

– Single bit program slow (200us), but can program 32KB at same time

– High Reliability

– Best media to be managed by flexible system

The above attributes has enabled several growing Mega Markets

DSC, USB drives, MP3, Gaming, Digital Video, Hand Sets and Mobile Phone , SmartPhone, Tablet yet unknown applications.

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Outline

• History and Current Market Trend– Low Cost NAND Flash Enables Multi Mega Markets

• NAND and MLC(Multi_Level_Cell) NAND Basics– NAND Structure and Operations

– Technology Roadmap

• Challenges and Opportunities of Scaling– NAND Flash as Technology Driver

– What It Takes to Success in This Business

• Conclusions

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19

It’s Getting Harder: Heaven for Fun Loving Engineers

Getting Harder and Harder:

– Lagging lithography technology

– Coupling ratio and high program voltage

– Floating to Floating gate coupling with scaling

– Less and less e- in sub-30nm memories

– Vth fluctuation due to random telegraph signal with scaling

– Gate delays, new materials

– STI Fillings

– Contact: high AR ratio for etch, clean and fill

– IPD, tunnel oxide scaling

– Equipment variations

– $$$ equipments

– Test cost

– Random perf. requirements

– Sys. design for perf. and reliability

– …Innovations!

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20

Flash Management Know-How Required

Self Monitoring &

reporting

S.M.A.R.T

Likelihood of Flash

Wear Depends on Use

Dynamic Wear-Leveling

Manufacturing/Accumulated

Bad Blocks

Bad-Block Management

Bit Flips

Error Detection/

Error Correction

Write/Erase

Cycles Limitation

Static

Wear-Leveling

Limited Data Retention

Active Data Refresh

Challenge increases as process shrinks

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21

The building

blocks make

the difference!

Advantage of Vertical Integration

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22

Conclusions

• Amazing Journey the Last 20 years For NVM and esp.

NAND Flash

• Low Cost MLC NAND Enabled Multi Mega Markets

• Crude Oil of the Mobile Information Age

• Yet Growing Challenges for NAND Scaling, for

System/Process/Device/Design/Test Engineers

• Vertical Integration Is the Best Approach

• NAND Is Everywhere

• Will BIGGER Than We Think