nano packaging slides

18
Santa Clara Valley Chapter, CPMT Society 10/12/2010 www.cpmt.org/scv 1 Greetings from Greetings from Georgia Tech PRC Georgia Tech PRC All All Sili S ih Sili S ih All All-Silicon System with Silicon System with Highest Functionality, Lowest Cost Highest Functionality, Lowest Cost in Smallest Size with in Smallest Size with Nano Nano-packaging packaging CPMT CPMT-SCV Chapter Meeting NMDC SCV Chapter Meeting NMDC, Monterey, CA Monterey, CA Otb 12 2010 Otb Otb 12 2010 Otb 13 2010 13 2010 Co Contributor: Dr. Raj Co Contributor: Dr. Raj Pulgurtha Pulgurtha Prof. Prof. Rao Rao R. R. Tummala Tummala Joseph M. Pettit Endowed Chair Joseph M. Pettit Endowed Chair Professor in ECE & MSE Professor in ECE & MSE Director, 3D Microsystems Packaging Research Center Director, 3D Microsystems Packaging Research Center Georgia Institute of Technology Georgia Institute of Technology – Atlanta, GA USA Atlanta, GA USA October 12, 2010 October October 12, 2010 October 13, 2010 13, 2010 1 What is What is Nanopackaging Nanopackaging? Materials and processes at Materials and processes at nanoscale nanoscale for: for: Interconnecting Interconnecting Powering Powering Cooling Cooling Protecting Protecting Devices and Systems. Devices and Systems. Leading to Leading to nano nano-packaged devices and packaged devices and nano nano-packaged packaged systems with highest functionality at lowest cost in systems with highest functionality at lowest cost in smallest size smallest size 2 | NMDC

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Page 1: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv1

Greetings from Greetings from Georgia Tech PRCGeorgia Tech PRC

AllAll Sili S i hSili S i hAllAll--Silicon System with Silicon System with Highest Functionality, Lowest Cost Highest Functionality, Lowest Cost

in Smallest Size with in Smallest Size with NanoNano--packagingpackagingCPMTCPMT--SCV Chapter Meeting NMDCSCV Chapter Meeting NMDC,, Monterey, CAMonterey, CA

O t b 12 2010 O t bO t b 12 2010 O t b 13 201013 2010

Co Contributor: Dr. Raj Co Contributor: Dr. Raj PulgurthaPulgurtha

Prof. Prof. RaoRao R. R. TummalaTummalaJoseph M. Pettit Endowed Chair Joseph M. Pettit Endowed Chair

Professor in ECE & MSEProfessor in ECE & MSEDirector, 3D Microsystems Packaging Research CenterDirector, 3D Microsystems Packaging Research Center

Georgia Institute of Technology Georgia Institute of Technology –– Atlanta, GA USAAtlanta, GA USA

October 12, 2010 October October 12, 2010 October 13, 201013, 2010

1

What is What is NanopackagingNanopackaging??

Materials and processes at Materials and processes at nanoscalenanoscale for:for:•• InterconnectingInterconnectinggg•• PoweringPowering•• CoolingCooling•• ProtectingProtecting

Devices and Systems.Devices and Systems.Leading to Leading to nanonano--packaged devices and packaged devices and nanonano--packaged packaged gg p gp g p gp gsystems with highest functionality at lowest cost in systems with highest functionality at lowest cost in smallest sizesmallest size

2 | NMDC

Page 2: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv2

Georgia Tech PRC VisionGeorgia Tech PRC Vision

W/S

PC / cm

3 )

1000

10000

100000

olu

me(

cm3 )

SINGLE FUNCTIONDigital

MULTI FUNCTION

Laptop

Notebook

Cellular

y o

r C

om

po

nen

t D

ensi

ty

SMART

1970 1980 1990 2000

100

Vo MULTI -FUNCTION

Digital, RF, MEMS, analog, video

Fu

nct

ion

al D

ensi

ty“Watch” & Bio-sensor

MEGA-FUNCTION-Vision of GT PRC all the above and 1000’s sensors

3 | NMDC

Current Smart SystemsCurrent Smart Systems

LG Video Phone WatchLG Video Phone Watch

Featuring:Featuring:

Apple’s Apple’s iPhoneiPhone 44

Featuring:Featuring:•• Full touch screenFull touch screen

•• CameraCamera

•• SpeakerSpeaker

•• BluetoothBluetooth

Bionic gadget can:Bionic gadget can:•• Play music Play music

•• Take photosTake photos

•• ScheduleSchedule apptsappts

•• MultiMulti--touch displaytouch display

•• Dual camerasDual cameras

•• ThreeThree--axis gyroscopeaxis gyroscope

•• Camera and LEDCamera and LED

BBionic gadget can:ionic gadget can:•• Play music, moviesPlay music, movies

•• Take photosTake photos

•• Record videosRecord videosSchedule Schedule apptsappts

•• Read text messagesRead text messages

•• Make video callsMake video calls

Record videosRecord videos

•• StreamStream TV showsTV shows

•• LocateLocate nearest Metro nearest Metro station in Parisstation in Paris

•• OverOver 200,000 200,000 applicationsapplications

4 | NMDC

Page 3: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv3

1010

109

108

Moore’s LawMoore’s LawFor ICsFor ICs 3D All3D All

Silicon Silicon SystemSystem CF

u

108

107

106

3D ASSM Vision with 3D ASSM Vision with NanoscaleNanoscale PackagingPackagingT

rans

isto

rs/c

m2

107

106

105

104

Com

ponent Density or

unctional Density/cm

2

105

103

*RF Caps and Ind.s

*Antennas (2008-)

*Nanobio pkg(2009-)

*DECAPS (2007-)

*Batteries (2011-)

*Pwr Inductors (2010-)

Sources: IBM, Intel

104

103

1971 1980 1995 20201990

MCMPTH

SMT

50

102

10

5 | STMicroelectronics, Oct 2010

p(2006-)

*Interconnections(2004-).

All Silicon System with All Silicon System with NanopackagingNanopackaging

NANOMATERIALSEMBEDDED COMPONENTS

SUBSTRATES & SYSTEM INTEGRATIONINTERCONNECTIONS

ANTENNAS & FILTERS

POWER

PD/TIALASER PHOTODETECTOR

Waveguide

Silicon with TPV

Bio-Sensor

THERMAL SOP

SYSTEM ON CHIP (SOC)MEMS

MEMS PACKAGINGCHIP-LASTEMBEDDED IC

EBG &Isolation

NANOMAGNETICS

OPTO SOP DIGITAL SOP ANALOG & RF SOP SENSORS

GaAs RFIC

3D CAPACITORS

MIXED SIGNAL ELECTRICAL DESIGN MECHANICAL DESIGN FOR RELIABILITY

HIGH DENSITY I/O 3D ICs

POWER& BATTERIES

THERMAL

6 | NMDC

Page 4: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv4

NanoNano--Packaging RequirementsPackaging Requirements

Improved propertiesImproved properties MiniaturizationMiniaturization MiniaturizationMiniaturization LowLow--temperature temperature for for organic packaging compatibilityorganic packaging compatibility

7 | NMDC

3D ASSM Strategy in Micro to 3D ASSM Strategy in Micro to Nanocomponents Nanocomponents

Power Power •• HighHigh--density capacitors and inductorsdensity capacitors and inductors•• SuperSuper--capacitorscapacitors•• Thin film batteriesThin film batteries

RFRF•• CapacitorsCapacitors•• InductorsInductors•• AntennasAntennas

Digital Digital •• CapacitorsCapacitorsCapacitorsCapacitors

ThermalThermal•• TIM (Thermal Interface Materials)TIM (Thermal Interface Materials)

InterconnectionsInterconnections•• Bonding layers: Adhesives and Bonding layers: Adhesives and nanoparticlenanoparticle bonding layersbonding layers•• NanoscaleNanoscale interconnectionsinterconnections

8 | NMDC

Page 5: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv5

Materials ChemistryMaterials Chemistry

NanoNano--materials to materials to NanoNano--systemssystems

Chemical ProcessingChemical Processing Electrical StructuresElectrical Structures

ComponentsComponents

MicrostructuresMicrostructures PropertiesProperties

SystemsSystems

9 | NMDC

NanoNano--packaging Strategypackaging Strategy

Power Components High density capacitors High density inductor Supercapacitors

High surface area Thinner dielectrics or

electrolytes

FunctionFunction ComponentComponent GoalGoal

RF Components

Digital

Interconnections

Batteries Low-loss and high-frequency magnetic materials

Capacitors Inductors Antennas

High K and µ Low loss Low TCC

Decoupling capacitors Thinner dielectrics High permittivity

Bump Bonding layers

Low melting point Enhanced strength and fatigue

Reliability

Thermal Structure

Barriers resistance

Hermetic coatings Encapsulants Adhesives Molding compounds

Moisture resistance Biocompatibility Hermeticity

TIM High thermal conductivity Low CTE

10 | NMDC

Page 6: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv6

Power Supply ComponentsPower Supply Components CapacitorsCapacitors InductorsInductors SupercapacitorsSupercapacitors

Thi filThi fil b tt ib tt i ThinfilmThinfilm batteriesbatteries

11 | NMDC

Power Supply CapacitorsPower Supply Capacitors

Goal:Goal:•• Voltage conversion:Voltage conversion:

Charge pumpsCharge pumps HIGH Charge pumps Charge pumps

Linear regulatorsLinear regulators

•• Filtering power supply noiseFiltering power supply noise

•• DC blocking DC blocking

Approach:Approach:•• HighHigh--surfacesurface--area area electrodeselectrodes

•• Conformal dielectricsConformal dielectrics

Properties:Properties:

HIGH SURFACE AREA ELECTRODES

Properties:Properties:•• 5050--100 100 uFuF/cm/cm22

•• 20 V 20 V

•• 1 1 uAuA//uFuF leakageleakage

•• Integration in packageIntegration in package Capacitance density: 30 uF/cm2 ; Withstands 30 V;

(GT-PRC)

SILICONBOTTOM COPPER

12 | NMDC

Page 7: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv7

NanoscaleNanoscale Power Inductors Power Inductors

Goal: Goal: •• Inductors for Power Inductors for Power

convertorsconvertorsconvertorsconvertors

Approach:Approach:•• NanoNano--layered or layered or

nanocompositenanocomposite magnetic magnetic core for suppressed losescore for suppressed loses

•• PermalloyPermalloy wires wires in polymerin polymer

matrixmatrix

Properties:Properties:•• 1 1 mHmH/mm/mm22

•• 5050--100 micron device 100 micron device

•• 1010--100 MHz100 MHz

13 | NMDC

Nanoscale SupercapacitorsNanoscale Supercapacitors Goal:Goal:

•• Miniaturized components for:Miniaturized components for: Power boost in short durationPower boost in short duration

Nanocomposite electrodes(Yushin, GT)

Power conversionPower conversion

Pulsed power supplyPulsed power supply

Approach:Approach:•• High surface area oxide or CNT High surface area oxide or CNT

networks for volumetric efficiencynetworks for volumetric efficiency

•• Novel designs and fabrication routes Novel designs and fabrication routes to eliminate the need for separator to eliminate the need for separator

•• Reduce the electrolyte thickness byReduce the electrolyte thickness by 104

105

F/c

c

10

Target

cc Reduce the electrolyte thickness by Reduce the electrolyte thickness by

1010--100X for faster charge and 100X for faster charge and dischargedischarge

Properties: Properties: •• 500500--1000 F/g1000 F/g

•• 100 mF/cm100 mF/cm22 for 100um thicknessfor 100um thickness

•• Stable chargeStable charge--discharge after discharge after 500,000 cycles500,000 cycles

104

10 10-61 10-2 10-4

103

102

Cap

acit

ance

Den

sity

Charge-discharge time (s)

Nanoelectrodes(High surface area)

Conformal thin dielectrics(Fast Charge-Discharge)

Low ESR and leakage for high efficiency

1

0.1

Ene

rgy

Den

sity

J/c

14 | NMDC

Page 8: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv8

BatteriesBatteries Goal:Goal:

•• Thin film power source Thin film power source integrated in the packageintegrated in the package

Nano SnO2

(Meilin Liu, GT-PRC)

Porous Lithium cathodes(Meilin Liu, GT-PRC)

Approach:Approach:

•• Lithium intercalation with Lithium intercalation with higher active surface area for higher active surface area for fast electrode kineticsfast electrode kinetics

•• Shorter diffusion lengths for Shorter diffusion lengths for rapid transport with Advanced rapid transport with Advanced electrolyteselectrolytes

•• Thin film packaging Thin film packaging compatible for batterycompatible for battery

Si-decorated CNT(Jud Ready, GTRI – GT)

compatible for battery compatible for battery integrationintegration

Properties:Properties:

•• Thin film and Thin film and nanonano--batteries batteries with 1 with 1 mAhrmAhr/cm/cm22 mm at 3 V mm at 3 V (equivalent to 30,000 (equivalent to 30,000 W W hr/liter)hr/liter)

•• 10001000--2000 2000 mAhrmAhr/g/g15 | NMDC

RF ComponentsRF Components CapacitorsCapacitors InductorsInductors AntennasAntennas

16 | NMDC

Page 9: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv9

RF InductorsRF Inductors Goal:Goal:

•• High Q and highHigh Q and high--density density inductors forinductors for::

RF filters RF filters

Oscillators Oscillators

Matching networksMatching networks

Approach: Approach: •• Multilayered design for high QMultilayered design for high Q

•• Materials: Low loss dielectricsMaterials: Low loss dielectrics

•• LowLow--Cost Multilayered processesCost Multilayered processes

•• LowLow cost drilling wetcost drilling wet

Inductor design

RF Inductor demo.•• LowLow--cost drilling, wet cost drilling, wet

metallizationmetallization

•• Thin form factorsThin form factors

Properties:Properties:•• 1010--100 100 nHnH/mm/mm22 (50 microns)(50 microns)

•• Q of above 100Q of above 100

•• Frequency: 1Frequency: 1--10 GHz10 GHzQ >100 of RF inductors

17 | NMDC

GT-PRC

NanoscaleNanoscale MagnetoMagneto--Dielectric Dielectric AntennasAntennas

Goals:Goals:•• 11--10 GHz (ex. 10 GHz (ex. WiFiWiFi and and

WiMAXWiMAX)) Size scales as rr/

WiMAXWiMAX))

•• Size reduction by 10XSize reduction by 10X

•• Enhance bandwidth and Enhance bandwidth and gaingain

Approach:Approach:•• NanoscaleNanoscale magnetic magnetic

compositescomposites

Properties:Properties:

Antenna miniaturization with magneto-dielectrics(Swaminathan, GT PRC)

3.5

4

4.5

5

Standard FR-4 Magneto-dielectric

•• Frequency: 1Frequency: 1--10 GHz10 GHz

•• Permeability: 10Permeability: 10--100100

•• Permittivity: 5Permittivity: 5--1515Magnetic composite

dielectricsGHz permeability demo. with polymer

composites(GT PRC))

0

0.5

1

1.5

2

2.5

3

1.0E+07 1.0E+08

PRC Status

Frequency

Per

mea

bilit

y

State-of-the-art

18 | NMDC

Page 10: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv10

RF Capacitors:RF Capacitors:Nano and MicroNano and Micro--polymer Compositespolymer Composites

Goal:Goal:•• Components for RFComponents for RF

1010 100100 nFnF/cm/cm22 1010--100 100 nFnF/cm/cm22

Q>200Q>200

Tolerance within 5%Tolerance within 5%

Approach:Approach:•• NanocompositeNanocomposite dielectricsdielectrics

•• Oxides in Polymer matrixOxides in Polymer matrix

•• Polymer (5Polymer (5--10) um and inorganic (1um)10) um and inorganic (1um)

•• Precision tolerancePrecision tolerance for size and thicknessfor size and thickness 0.98

0.99

1.00

1.01

C

ε > 10, TCC 50 ppm/C; Loss 0.005

Precision tolerance Precision tolerance for size and thicknessfor size and thickness

Properties:Properties:

Filler chemistry selection to balance dielectric constant, Q

and thermal stability(jin Hwang, Georgia Tech)

Ferroelec

LTCC and Traditional RF

dielec. Nanocomp.

TCCppm/C

2000 50 50

Perm. 500-1000 2.5-8 10-80

Loss 0.08 0.001 0.001

20 40 60 80 100 120 140

0.93

0.94

0.95

0.96

0.97 filler 1 filler 2 filler 3 filler 4 high Q polymer

k/k

at 2

5o C

Temperature (oC)

19 | NMDC

Digital ComponentsDigital Components Decoupling CapacitorsDecoupling Capacitors

20 | NMDC

Page 11: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv11

Decoupling CapacitorsDecoupling Capacitors

Goals:Goals:•• NoiseNoise--free power supplyfree power supply

•• Support high power ICs (higher Support high power ICs (higher current demands)current demands)

•• Support high bandwidth I/OsSupport high bandwidth I/Os

Approach:Approach:•• Thin film capacitors integrated in Thin film capacitors integrated in

organic buildorganic build--up layersup layers

•• Silicon integration with trench Silicon integration with trench structures and conformal coatingsstructures and conformal coatings

•• Design for low impedanceDesign for low impedance

High K on Silicon; 100-200 nm (GTPRC)

High K on organic packages;•• Design for low impedanceDesign for low impedance

•• Design to route highDesign to route high--density I/Osdensity I/Os

Properties:Properties:•• High capacitance density> 2 mF/cmHigh capacitance density> 2 mF/cm22

•• Low impedance (high SelfLow impedance (high Self--Resonance) Resonance) in the GHz frequenciesin the GHz frequencies

•• BDV>20 VBDV>20 V

High K on organic packages;300-400 nm, DuPont (left) and GTPRC (right)

Trench capacitors in silicon5 micron trench; 30-50 nm dielectric

21 | NMDC

Printed Printed NanometalNanometal WiringWiring

22 | NMDC

Page 12: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv12

Printed Printed NanoNano--metal Wiringmetal Wiring

Goals:Goals:•• Metal wiring with lowMetal wiring with low--cost printing cost printing

technologies on flex and rolltechnologies on flex and roll--toto--rollrolltechnologies on flex and rolltechnologies on flex and roll toto roll roll processprocess

•• Organic compatible processingOrganic compatible processing

Approach:Approach:•• Suspensions of Suspensions of nanosilvernanosilver

(5(5--50 nm)50 nm)

•• Ink jet printing of Ink jet printing of nanosilvernanosilver inkink

•• Sintering at organic or paper Sintering at organic or paper tibl t ttibl t t

Silver sintered at 200oC

compatible temperaturescompatible temperatures

Properties:Properties:•• T < 250T < 250ooCC

•• Conductivity close to bulk metalConductivity close to bulk metal

Ink-jet printed antenna on low-cost LCP and PET Flex (Tentzeris, Georgia Tech)

23 | NMDC

InterconnectionsInterconnections Conductive AdhesivesConductive Adhesives NanoscaleNanoscale InterconnectionsInterconnections NanoparticleNanoparticle BondingBonding

24 | NMDC

Page 13: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv13

FineFine--pitch Interconnections pitch Interconnections with NCF & nwith NCF & n--ACFACF

GoalsGoals•• Fine Pitch (30 micron) Fine Pitch (30 micron)

interconnections using NCFinterconnections using NCFinterconnections using NCFinterconnections using NCF

•• 10X reduction in pitch compared to 10X reduction in pitch compared to flipchipflipchip

•• 150 C assembly150 C assembly

•• Embedding in organic packages Embedding in organic packages

Approach:Approach:•• Copper bumpsCopper bumps

•• Bonding with NCFBonding with NCF

IC Embedding with Cu bump and Chip-Last; Cross-section

gg

Properties:Properties:•• Contact resistance < 10 milliohmsContact resistance < 10 milliohms

•• Reliable interconnections:Reliable interconnections: 1400 cycles TST (1400 cycles TST (--55 55 to 125to 125))

175 C, 72 hours HTS175 C, 72 hours HTS

192 hrs, HAST192 hrs, HAST

IC Embedding, Top View

25 | NMDC

Nanoscale Interconnection MaterialsNanoscale Interconnection Materials

Goal:Goal:•• FlipchipFlipchip assembly for nextassembly for next--

generationgeneration nanonano and 3D ICsand 3D ICs

80

60

100 Sn-Pb solder

reep

%)

generation generation nanonano and 3D ICsand 3D ICs

Approach:Approach:•• NanocopperNanocopper bumpbump

•• NanocompositeNanocomposite solderssolders

•• Advanced BarriersAdvanced Barriers

Properties:Properties:•• Current handling 106 Amp/cmCurrent handling 106 Amp/cm22

•• Enhanced creep and fatigueEnhanced creep and fatigue

creep resistance for traditional solder vs nanocomposite solder

Nancomposite solder

0 10 30 40Hours

40

20

10-4

10-3

h ra

te

e)

Micro Cu

Cr

(%

•• Enhanced creep and fatigue Enhanced creep and fatigue resistanceresistance

•• Enhanced strengthEnhanced strength

•• Fine pitch capability with WLP: Fine pitch capability with WLP: 5050--100 microns100 microns

Fatigue resistance for micro and nanocopper

10-6

10-5

10

10 100∆K – Measure of stress intensity at

crack tip (MPa √m)

Cra

ck g

row

th(m

m/c

ycle

Nano Cu

26 | NMDC

Page 14: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv14

NanoscaleNanoscale Bonding LayerBonding Layer

Goal:Goal:•• 3D IC assembly and 3D IC assembly and

i t ti ithi t ti ith

Patterned nanoparticles by in-situ capture on the

interconnections with:interconnections with: Pitch less than 20 micronsPitch less than 20 microns

T < 250 CT < 250 C

SolderSolder--free for reliability, finefree for reliability, fine--pitch pitch and lowand low--cost processcost process

ApproachApproach•• Patterning Patterning nanoparticlesnanoparticles

•• LowLow--temperature Cu padtemperature Cu pad--toto--pad pad SILICON

bonding pads

Bonding at 250-300°C

p pp p ppbondingbonding

Properties:Properties:•• Sintering at T < 250Sintering at T < 250ooCC

•• Conductivity approaching that of Conductivity approaching that of bulk metalsbulk metals

•• FlipchipFlipchip infrastructure compatibilityinfrastructure compatibility

27 | NMDC

Direct capturing of nanoparticles on bonding pads

Bonding at low temperatures with gold, silver and copper nanoparticles

SILICON

Thermal InterfacesThermal Interfaces

28 | NMDC

Page 15: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv15

NanoNano--materials for TIMmaterials for TIM

Goal:Goal:•• Thermal management in:Thermal management in:

HighHigh power PCs and workstationspower PCs and workstations

50

250

BLT m

Thermal grease

Indium

HighHigh--power PCs and workstationspower PCs and workstations

Miniaturized 3D mobile systemsMiniaturized 3D mobile systems

ApproachApproach•• Advanced thermal adhesives with Advanced thermal adhesives with

nanoflakesnanoflakes Metal Metal nanocompositesnanocomposites as TIMas TIM

CNTCNT--based based TIMTIM

Properties:Properties:Indium-graphite composites

(Reddy et al., GT-PRC)

TIM EvolutionW/mK

5001 100

10Nanocomposite

pp•• Thermal resistance less than Thermal resistance less than

0.010.01ooC C cmcm22/W/W

•• Reliability with thin layers (<10 microns)Reliability with thin layers (<10 microns)

•• CTE compatibility with Si and heat sinkCTE compatibility with Si and heat sink

CNT Transfer (CP Wong, GT)

( y , )

29 | NMDC

ReliabilityReliability NanoNano--composite for Electronicscomposite for Electronics Packaging for BiocompatibilityPackaging for Biocompatibility NanomaterialsNanomaterials for Bioelectronicsfor Bioelectronics

30 | NMDC

Page 16: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv16

Nanocomposites for ReliabilityNanocomposites for Reliability Goal:Goal:

•• Enhance polymer composite properties for:Enhance polymer composite properties for: Adhesives Adhesives UnderfillsUnderfills Molding compounds, Molding compounds, EncapsulantsEncapsulants CoatingsCoatings

Approach:Approach:•• Hybrid organicHybrid organic--inorganic materials for inorganic materials for

improving CTE, improving CTE, TgTg and modulus and modulus ((thermomechanicalthermomechanical properties)properties)

•• NanocompositesNanocomposites for low moisture for low moisture permeabilitypermeability

•• Surface modification for Surface modification for hydrophobicityhydrophobicityf l i t bilitf l i t bilit

Superhydrophobic SurfacesContact angle > 160°; Low adhesion

Nanostructured morphology (C P Wong, GT PRC)

for low moisture permeabilityfor low moisture permeability

Properties:Properties:•• Process compatibility for 5Process compatibility for 5--10 micron 10 micron

clearance and pitchclearance and pitch•• CTE: 10CTE: 10--20 20 ppmppm/C; TG>250 C;/C; TG>250 C;•• Contact angle > Contact angle > 160160°°•• Low moisture permeabilityLow moisture permeability

Clay–polymer nano-composites(Azom.com)

Water permeability as function of filler

content(Chugang Hu, Jang-

kyo kim, HUST)

31 | NMDC

BioBio--compatible and Hermetic compatible and Hermetic PackagingPackaging

Goals:Goals:•• HermeticityHermeticity in water or saline in water or saline

environmentenvironmentenvironmentenvironment

•• Biocompatibility with tissue Biocompatibility with tissue interfaceinterface

Approach:Approach:•• Biocompatible polymers such Biocompatible polymers such

as LCP and as LCP and paralyneparalyne

•• HighHigh--density packaging with density packaging with hermetic metalhermetic metal--polymer polymer interfacesinterfaces

150µm

Intraocular Camera Retinal Prosthesis

interfacesinterfaces

•• Hermetic coatingsHermetic coatings

Properties:Properties:•• Sealing with low leak ratesSealing with low leak rates

•• 1000 1000 feedthroughsfeedthroughs in 5 mm x in 5 mm x 5 mm5 mm

1000 Channel Feedthrough Array with <10-9

leak rates

32 | NMDC

Page 17: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv17

SummarySummary

3D ASSM is 3D ASSM is about about highest highest functionality functionality at lowest cost in at lowest cost in smallestsmallest-- size size system, enabled system, enabled bybyyy yy•• Silicon for devices, packages and boardsSilicon for devices, packages and boards•• Components at Components at nanoscalenanoscale

Silicon interposers and packages underway to enable Silicon interposers and packages underway to enable this vision this vision with with low cost low cost panelpanel--based Sibased Si

NanoscaleNanoscale component research is underway for component research is underway for •• DigitalDigital•• RFRF•• PowerPower•• ThermalThermal•• EncapsulationEncapsulation

33 | NMDC

Thank YouThank You

Co Contributor: Dr. Raj Co Contributor: Dr. Raj PulgurthaPulgurtha

Prof. Prof. RaoRao R. R. TummalaTummalaJoseph M. Pettit Endowed Chair Joseph M. Pettit Endowed Chair

Professor in ECE & MSEProfessor in ECE & MSEDirector, 3D Microsystems Packaging Research CenterDirector, 3D Microsystems Packaging Research Center

Georgia Institute of Technology Georgia Institute of Technology –– Atlanta, GA USAAtlanta, GA USA34

Page 18: Nano Packaging Slides

Santa Clara Valley Chapter, CPMT Society 10/12/2010

www.cpmt.org/scv18

Nanocoatings for Neural Interface Nanocoatings for Neural Interface CompatibilityCompatibility

Goal:Goal:•• Enhance stability of implanted Enhance stability of implanted

electrodes to improve reliabilityelectrodes to improve reliabilityelectrodes to improve reliability electrodes to improve reliability and lifeand life--timetime

Approach:Approach:•• Immobilize antiImmobilize anti--inflammatory inflammatory

coatings on the electrode coatings on the electrode surfacesurface

•• Coat with molecules which Coat with molecules which enable tissue integrationenable tissue integration

Properties:Properties:

Anti-inflammatory Coating on silicon electrodes (Ravi Bellamkonda, GT )

Properties:Properties:•• Suppress inflammation and Suppress inflammation and

tissue scar formation at the tissue scar formation at the interfacesinterfaces

35 | NMDC

Modulated Neural Interfaces Modulation of scarring around implanted

electrodes using coating

Power ICs

Potonics

Sensors

3D ICs Modules3D ICs Modules

3D ICs-CMOS and non-CMOS 200-300 mm wafers 10% System Miniaturization

Georgia TechGeorgia Tech--PRC Vision of 3D SystemsPRC Vision of 3D Systems

Passives: R, L, C, Antennas

Sensors

MEMS

22nm?130nm

CMOS ICs, 300nm Wafer FabsICsICs

90nm 45nm 32nm 3D Systems 90% System 600mm SOP

3D SYSTEMS Consumer Energy Automotive Healthcare Computer

GT PRC Focus@Nanoscale

Packages and Boards

Thermal Materials and Interfaces

Power Sources

System Interconnections & Reliability

System Design Tools3D Systems3D Systems

@Nanoscale

36 | NMDC