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    Nanomanufacturing and Smart Materials

    MENG 439Advanced Manufacturing Processes

    Presented by:

    Farid Abdel Kader Mostafa Ehsan

    Omar Abdel Razek Sherif Fahmy

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    The Goal

    Nanomanufacturing.

    Theory.

    Applications.

    Smart Materials. Theory.

    Applications.

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    Outline Nanotechnology Nanomanufacturing

    The Complete Process Applications

    Nanomanufacturing vs. Traditional What are Smart materials?

    Advantages Types of Smart materials Applications Economical Outlook

    Merging Smart Materials andNanotechnology

    References

    Questions

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    Nanotechnology

    The term was first proposed by K.Eric Drexler in the 1970's.

    A nanometer is one billionth of ameter.

    It involves the manipulation of thestructure of matter atom-by-atom.

    It is currently undergoing extensivedevelopment.

    It has not yet yielded significantlyuseful commercial products.

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smart

    materials?AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    Nanomanufacturing

    It is now quite accepted as was theidea of flying to the Moon in the prespace age year of 1950.

    It will use nanomachines to buildstructures, features, devices,systems, as well as othernanomachines.

    Most research predicts that within 20to 30 years nanomanufacturing willbecome a reality.

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smart

    materials?AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    The Complete Process

    Tip Preparation Work piecePreparation

    Positional

    ControlFinal Product

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smart

    materials?AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    Applications

    1. Chronometry Devices.

    2. Sensor units.

    3. Optical devices.4. Biomedical products.

    5. Computing and information storage

    devices.6. Smart materials using nanoscale

    devices.

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smart

    materials?AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    Applications

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smart

    materials?AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    Bearing

    Planetary Gear

    Universal Joint

    Applications

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smart

    materials?AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    Nanomanufacturing vs. Traditional

    Top-down:

    Every product

    begins with abulk materialprocess and issubsequentlyrefined down.

    Bottom-up:

    Products are

    manufacturedone atomicparticle at a time.

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    What are Smart Materials?

    Senses a stimulus (eyes).

    Takes an intelligent decision

    (brain). Through electronic feedback it

    takes corrective/preventivemeasures to avoid catastrophicsituations (arm).

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    Advantages

    No moving parts.

    High reliability.

    Low power requirements. Provide new capabilities that are

    presently not possible.

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    Types of Smart Materials

    1. Piezoelectric Materials

    2. Shape Memory Alloys

    3. Magnetostrictive Materials4. Active Fluids

    5. Optical Fiber Bragg Grating

    Sensors.

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    1. Piezoelectric Materials

    Expand and contract with theapplication of voltage.

    Piezoceramics are the most widely

    used smart material.Applications

    Ink Jet Printers. Sonar.

    Medical Diagnostics. High frequency stereo-speakers. Computer Keyboards. Microphones.

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    2. Shape Memory Alloys

    Are metals that can be deformed andthen returned to their original shape

    by heating.Applications

    Aeronautical applications.

    Surgical tools.

    Muscle wires.

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    3. Magnetostrictive Materials

    Expand and contract with theapplication of magnetic fields.

    Applications High-power sonar transducers.

    Motors.

    Hydraulic actuators.

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    4. Active Fluids

    Respond to an electric(electrorhelogical) or a magnetic(magnetorheological) field with achange in viscosity.

    Applications Tunable dampers.

    Vibration-isolation systems.

    Clutches.

    Brakes.

    Resistance Controls.

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    5. Optical Fiber Bragg GratingSensors

    Respond to strain and temperatureby a shift in their optical wavelength.

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    Economical Outlook

    $1 Billion dollar market

    75% - Electro-ceramics

    10% -Shape Memory Materials

    10% - Magnetostrictive materials

    5% - Active Fluids

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    Merging Smart Materials andNanotechnlogy

    NanotechnologyNanomanufacturing

    The Complete ProcessApplications

    Nanomanufacturing vs.

    TraditionalWhat are Smartmaterials?

    AdvantagesTypes of Smartmaterials

    Applications

    Economical OutlookMerging Smart

    Materials andNanotechnology

    ReferencesQuestions

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    References

    Video http://members.tripod.com/~EnergyE

    xpress/nanotech.html http://www.ewh.ieee.org/r7/st_mauric

    e/html/20020314.htm http://www.the-

    infoshop.com/study/ti4914_smart_ma

    terials.html http://www.zyvex.com/nanotech/6dof.

    html

    http://mms//a81.v6321f.c6321.g.vm.akamaistream.net/7/81/6321/20020225170131/origin.techtv.com/windows/bigthinkers/2002/bt020225b_165_0.asfhttp://members.tripod.com/~EnergyExpress/nanotech.htmlhttp://members.tripod.com/~EnergyExpress/nanotech.htmlhttp://www.ewh.ieee.org/r7/st_maurice/html/20020314.htmhttp://www.ewh.ieee.org/r7/st_maurice/html/20020314.htmhttp://www.the-infoshop.com/study/ti4914_smart_materials.htmlhttp://www.the-infoshop.com/study/ti4914_smart_materials.htmlhttp://www.the-infoshop.com/study/ti4914_smart_materials.htmlhttp://www.zyvex.com/nanotech/6dof.htmlhttp://www.zyvex.com/nanotech/6dof.htmlhttp://www.zyvex.com/nanotech/6dof.htmlhttp://www.zyvex.com/nanotech/6dof.htmlhttp://www.zyvex.com/nanotech/6dof.htmlhttp://www.zyvex.com/nanotech/6dof.htmlhttp://www.the-infoshop.com/study/ti4914_smart_materials.htmlhttp://www.the-infoshop.com/study/ti4914_smart_materials.htmlhttp://www.the-infoshop.com/study/ti4914_smart_materials.htmlhttp://www.the-infoshop.com/study/ti4914_smart_materials.htmlhttp://www.the-infoshop.com/study/ti4914_smart_materials.htmlhttp://www.the-infoshop.com/study/ti4914_smart_materials.htmlhttp://www.ewh.ieee.org/r7/st_maurice/html/20020314.htmhttp://www.ewh.ieee.org/r7/st_maurice/html/20020314.htmhttp://www.ewh.ieee.org/r7/st_maurice/html/20020314.htmhttp://www.ewh.ieee.org/r7/st_maurice/html/20020314.htmhttp://www.ewh.ieee.org/r7/st_maurice/html/20020314.htmhttp://www.ewh.ieee.org/r7/st_maurice/html/20020314.htmhttp://members.tripod.com/~EnergyExpress/nanotech.htmlhttp://members.tripod.com/~EnergyExpress/nanotech.htmlhttp://mms//a81.v6321f.c6321.g.vm.akamaistream.net/7/81/6321/20020225170131/origin.techtv.com/windows/bigthinkers/2002/bt020225b_165_0.asf
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    Questions