narada high rate battery
TRANSCRIPT
An Expert of Energy Storage Solutions.
Narada high rate battery
For UPS & IDC application
By Walter. Jin
+86-18917365151
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Product definition High rate battery series
About High Rate & Long life battery
The HRL series battery is especially designed for application of UPS as well as large data centers, with
excellent performance of high-power discharge, and high reliability, wide operating temperature range
• Quite low internal resistance
• Perfect discharge of high rate
• With top and front terminals
• Flame retardant ABS case design
• Design life above 12 years (20oC)
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Products overview High rate battery series
Model Voltage Rated power Dimension (L*W*H) Weight
12HRL100 12V 100W 175.0*166.0*125.0mm 8.5kg
12HRL140 12V 140W 230.0*138.0*211.0mm 10.7kg
12HRL200 12V 200W 261.0*173.0*206.0mm 17.5kg
12HRL300 12V 300W 511.0*110.0*238.0mm 25.5kg
12HRL400 12V 400W 341.0*173.0*216.0mm 34.0kg
12HRL520 12V 520W 345.0*172.0*279.0mm 43.5kg
12HRL600 12V 600W 550.0*125.0*283.0mm 51.0kg
12HRL700 12V 700W 558.0*125.0*316.0mm 59.0kg
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Challenges of IDC application High rate battery series
Energy consumption
Device management
Cooling problems
Insufficient spaces
Too long downtime
Insufficient personnel
Cabling problems
Environment protection
Rate of investment
Other problems
5.0% 10.0% 15.0% 20.0% 0.0%
Main challenges
• Insufficient spaces
--- Battery energy density --- Battery installation
• Energy consumption
--- Battery configuration --- Battery cooling
• Cabling problems
--- Battery configuration --- Battery installation
• Rate of investment
--- Battery performance --- Battery service life
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Challenges for batteries High rate battery series
Simplified
Installation
Comfortable
Maintenance
High energy
Density
High safety
& Reliability
Battery
Requirement
Less power
Consumption
Longer
Lifespan
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High power rate Narada core technology
Comparison of 3C voltage drop for 12V150Ah
Vo
ltag
e d
rop
(m
V)
Discharge time (S)
120.65%
Cross-bridge welding
Through-wall welding
Through-wall welding technology
between each cell of battery
--- The internal resistance can be
reduced under high rate discharge
--- The dimension of battery can be
reduced to improve energy density
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High power rate Narada core technology
--- To achieve high power rate of battery, we choose active material with high porosity for
paste of lead as well as best radial structure of grid calculated by computer-aided design
The radial design of grid Highly porous material
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Co
rro
sio
n c
urr
en
t (×
10
-5)
Sn%
65oC
55oC
25oC
Conventional alloy
Anti-corrosion alloy
High reliable materials Narada core technology
--- To apply with patented alloy for grid against corrosion
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High reliable materials Narada core technology
--- To apply with new type of bus-bar alloy in order to prevent battery breakage caused by corrosion
--- To apply with new type of separating board in order to prevent short circuit happed in batteries
Conventional alloy of bus-bar Corrosion appeared on bus-bar Conventional separating board
New type alloy of bus-bar No corrosion on bus-bar at all New type of separating board
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High safety system Narada core technology
With lighter Without lighter Without lighter
Conventional cover Flame-retardant cover of UL94 V0 rating
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High safety system Narada core technology
Copper core
Inner sealant
Outer sealant
Vulcanization
Patented sealed structure of terminal
--- Special design for copper core to
achieve better electrical conductivity
Patented design
--- Reliable sealing structure of the
terminal, no leakage during usage
--- High precise technology of ABS
heat sealing, 99% reacting efficiency
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Benefits of high performance High rate performance
Comparison of power performance
Power of volume ratio Power of weight ratio
Conventional battery HRL series battery
Major benefits
• Battery space reduced 30%
• Battery weight reduced 20%
• Cooling consum. reduced 20%
• Capital expense reduced 15%
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High rate discharge High rate performance
The high rate discharging performance of HRL series battery could reduce the standby time for power
backup from 30 minutes to 15 minutes, consequently about 25% battery configuration can be reduced
The discharge power in 15 minutes
Dis
charg
e V
olt
ag
e (
V)
Minutes
35% improved!
Conventional battery
HRL series battery
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Long service lifespan High rate performance
Thanks to high grade materials as well innovative structural deign of HRL series battery, the service
lifespan will be highly enhanced, which could contribute to much lower investment and maintenance
The cycle life under temp. impact of 60℃
Cap
aci
ty (
%)
Days
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Less floating consumption High rate performance
Float charge by constant power in 15min.
Dis
charg
e t
ime (
min
.)
Cycles
Superior materials and structural design shall cause much less corrosion and internal resistance, that
makes float charge with less current, as a result, the power consumption will be dramatically reduced
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Less floating consumption High rate performance
Comparison of float current after full charge
Conventional battery
HRL series battery
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Less floating consumption High rate performance
Conventional solution HRL solution
Float Voltage 270V 270V
Float Current 0.8% C10 0.5% C10
Annual consumption 3595KWh 2247KWh
How to reduce the cost of battery maintenance?
The most efficient way is to improve battery performance and to reduce the consumption
from float current! Let us take an example for two battery systems of 240V, 700W with
configuration of both conventional and HRL batteries with supposed same capacity:
Conclusion: Annual saving per battery set is 1348 kWh,
37.5% energy saved without any additional maintenance!
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Designed for easy installation High rate performance
--- High energy density for compact
& modular installation, to save space
Modular design
--- Simplified installation to reduce
mistakes and work load of projects
--- All terminal poles at one side in
order to make maintenances easier
Conventional installation HRL battery installation
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Less capital investment High rate performance
For 300KVA 480V UPS
--- For conventional 12V150Ah,
three sets in parallel needed!
--- For 12HRL700 battery, only
two sets in parallel needed!
For 400KVA 480V UPS
--- For conventional 12V150Ah,
four sets in parallel needed!
--- For 12HRL700 battery, only
three sets in parallel needed!
Capacity comparison between two batteries
800KVA UPS
600KVA UPS
500KVA UPS
400KVA UPS
300KVA UPS
250KVA UPS
Conventional 12V150Ah
Narada 12HRL700
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Less capital investment High rate performance
Parameters Conventional HRL battery Values
Power range 40KVA 40KVA
Battery model 12V 150Ah 12HRL700 (170Ah)
Battery quantity 40pcs*4=160pcs 40pcs*3=120pcs 40pcs saved
Battery output 160*6*450W=432KVA 120*6*700W=504KVA
Spare power 8% 26% 18% power more
Battery weight 7360kg 7080kg 4% weight reduced
Installation space 3140*600*920mm3 3140*600*920mm3 25% battery space saved
Battery & rack cost 22% of total cost saved
Configuration comparison of two type batteries
Conclusion: High performance of battery lead to less capacity needed
in battery configuration, which shall generate less capital investment!
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Product definition Narada EOS batteries
About Narada EOS series battery
The EOS series is typical 2V VRLA battery with large capacity, widely applied for UPS, Datacenter and
Telecom centers, with excellent performance of high rate discharge and high safety & uniformity as well
• Higher uniformity of capacity
• Square pole for high reliability
• Patent precise terminal sealing
• Flame retardant ABS case design
• Design life above 15 years (20oC)
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Detailed schema of EOS Narada EOS batteries
Positive
plate
Negative
plate
Battery
separator
Battery
housing
Safety
valve
Battery
cover lid
Battery
terminal
Battery
bus-bar Installation
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Products overview Narada EOS batteries
Model Voltage Rated capacity Dimension (L*W*H) Weight
EOS-200 2V 200Ah 175.0*166.0*125.0mm 13.5kg
EOS-400 2V 400Ah 230.0*138.0*211.0mm 24.5kg
EOS-600 2V 600Ah 261.0*173.0*206.0mm 35.0kg
EOS-800 2V 800Ah 511.0*110.0*238.0mm 52.5kg
EOS-1000 2V 1000Ah 341.0*173.0*216.0mm 62.0kg
EOS-2000 2V 2000Ah 550.0*125.0*283.0mm 121.0kg
EOS-3000 2V 3000Ah 558.0*125.0*316.0mm 175.0kg
EOS-400 EOS-2000 EOS-3000
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Square design of the poles Narada core technology
--- Special design for pole terminals
for much easy battery connection
Low voltage drop
--- Double copper busbar with more
contact area to reduce vol. drop
--- Thicker design of copper busbar
to reduce internal voltage drop
Poles Connector Voltage drop(mV) Con. Vol.
Drop(mV) Bottom Middle Top
Round 1*120mm2 24.03 21.67 19.78 13.74/13.72
Square 2*120mm2 12.04 8.45 6.45 6.07/6.10
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Normal welding Easy corrosion
Casting Of Strip Not easy corrosion
Casting Of Strip technology Narada core technology
--- Quite efficient in production to
eliminate errors caused by man
About the COS
--- Nearly no corrosion occurred at
gap between plates and busbar
--- As a result, the service lifespan of
battery can be largely prolonged
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High safety system Narada core technology
Anti-short circuit connection Installation with insulating protection
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Higher uniformity of capacity Narada core technology
--- The tolerance of capacity is controlled within ±5% before dispatch from factory
--- The uniformity is strictly guaranteed by careful production for all aspects of battery
--- The float voltage of battery conforms to requirement of high voltage system in telecom
Conventional battery EOS series battery
Uniformity comparison of two type batteries
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High reliability performance Narada core technology
The special terminal design of Narada EOS poles has doubled sectional area of copper busbar, so
the terminal temperature will be highly reduced during discharge of high power to improve safety
Temperature curve of busbar (15min. 1050W, 1.65V)
Tem
pera
ture
of
po
le
term
inal
(Co)
Time (s)
2pcs*90mm2 of square busbar
1pcs*120mm2 of square busbar
1pcs*120mm2 of round busbar
2pcs*120mm2 of square busbar
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High power performance Narada core technology
Discharge curves of 500Ah EOS under different power (End-voltage 1.75V)
Batt
ery
vo
ltag
e (
V)
Discharge time (s)
30min. Rate:
Discharge 890W
20min. Rate:
Discharge 1190W
15min. Rate:
Discharge 1280W
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Performance of EOS battery Narada core technology
Discharge data comparison of 500Ah batteries under constant power in 30min.
Power when discharge to 1.75V (W)
Narada EOS
Brand A
Brand B
Brand C
Brand D
Brand E
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Certification of EOS battery Narada core technology
ETS Certificate TLC Certificate TUV Certificate CCS Certificate
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• Client: Alibaba group
• Ambient: Indoor
• Battery type: 12HRL700
• Battery quantity: 3720pcs
• Project date: 2015.04
IDC Inter-mongolia center of Alibaba Hohhot municipality , China
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IDC Inter-mongolia center of Alibaba Hohhot municipality , China
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• Client: China Unicom
• Ambient: Indoor
• Battery type: 12HRL700
• Battery quantity: 8220pcs
• Project date: 2015.12
IDC Yantian center of China Unicom Shenzhen city, China
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IDC Yantian center of China Unicom Shenzhen city, China
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• Client: 21Vianet Group
• Ambient: Indoor
• Battery type: 12HRL700
• Battery quantity: 4560pcs
• Project date: 2014.09
IDC Xiasha center of 21vianet Hangzhou city, China
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IDC Xiasha center of 21vianet Hangzhou city, China
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• Client: Sterlite Tech.
• Ambient: Indoor
• Battery type: EOSG-600
• Battery quantity: 8800pcs
• Project date: 2012.07
Industrial UPS project of Sterlite Shendra MIDC, India
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Industrial UPS project of Sterlite Shendra MIDC, India
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• Client: Sterlite Tech.
• Ambient: Indoor
• Battery type: EOSG-500
• Battery quantity: 9430pcs
• Project date: 2013.04
Industrial UPS project of Sterlite Waluj Mahanagar, India
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Industrial UPS project of Sterlite Waluj Mahanagar, India
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• Client: Singtel Group
• Ambient: Indoor
• Battery type: EOSG-3000
• Battery quantity: 500pcs
• Project date: 2009.03
Industrial UPS for Geylang Exchange Geylang, Singapore
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Industrial UPS for Geylang Exchange Geylang, Singapore
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• Client: Bharti Airtel
• Ambient: Indoor
• Battery type: EOS-1500
• Battery quantity: 3672pcs
• Project date: 2010.10
Data center house of Airtel New Delhi, India
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Data center house of Airtel New Delhi, India
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• Client: DARPA of USA
• Ambient: Indoor
• Battery type: EOS-1500
• Battery quantity: 720pcs
• Project date: 2010.06
Research center project of DARPA Arlington County, Virginia, USA
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Research center project of DARPA Arlington County, Virginia, USA
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• Client: Sky Online
• Ambient: Indoor
• Battery type: EOS-600
• Battery quantity: 48pcs
• Project date: 2012.10
Data center house of Airtel Buenos Aires, Argentina
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Data center house of Airtel Buenos Aires, Argentina
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Data center house of Airtel Buenos Aires, Argentina
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• Client: Baidu network
• Ambient: Indoor
• Battery type: EOS-300/400
• Battery quantity: 3580pcs
• Project date: 2016.03
IDC Yizhuang center of Baidu Beijing city, China
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IDC Yizhuang center of Baidu Beijing city, China
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• Client: Bank of China
• Ambient: Indoor
• Battery type: EOS-1000/1500
• Battery quantity: 3468pcs
• Project date: 2009.03
R&D center project of PBC Beijing Beijing city, China
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R&D center project of PBC Beijing Beijing city, China
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• Client: China Telecom
• Ambient: Indoor
• Battery type: EOS-600/1200
• Battery quantity: 4608pcs
• Project date: 2012.10
Info center of west China project Chengdu city, China
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Info center of west China project Chengdu city, China
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• Client: China Telecom
• Ambient: Indoor
• Battery type: EOS-800/1500
• Battery quantity: 13000pcs
• Project date: 2013.07
Cloud computing center project Helingeer County, China
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Cloud computing center project Helingeer County, China
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• Client: China Mobile
• Ambient: Indoor
• Battery type: EOS-1000
• Battery quantity: 1440pcs
• Project date: 2014.10
IDC Huang Maoping center project Nanning city, China
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IDC Huang Maoping center project Nanning city, China
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• Client: China Mobile
• Ambient: Indoor
• Battery type: EOS-800
• Battery quantity: 1152pcs
• Project date: 2014.05
International cyber port project Beijing city, China
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International cyber port project Beijing city, China