national welding educators conference - … · the cwb welding foundation will host sessions geared...

NATIONAL WELDING EDUCATORS CONFERENCE

MENTORSHIP CREATIVE SOLUTIONS

TO ENGAGE YOUR STUDENTS IN AN INNOVATIVE

LEARNING ENVIRONMENT

CWB 7TH ANNUAL

HOSTED BY SAIT, CALGARY, ALBERTA DATE: APRIL 24-26, 2018

Location: Southern Alberta Institute of Technology (SAIT)Thomas Riley Bldg. TT446 1301 – 16 Avenue NW, Calgary AB, T2M 0L4

HOSTED BY SAIT, CALGARY, ALBERTA DATE: APRIL 24-26, 2018

Location: Southern Alberta Institute of Technology (SAIT)Thomas Riley Bldg. TT446 1301 – 16 Avenue NW, Calgary AB, T2M 0L4


MESSAGE FROM THE PREMIER

CWB 7TH ANNUAL

Message from Honourable Rachel Notley Premier of Alberta

On behalf of the Government of Alberta, it is my pleasure to welcome you to the Canadian Welding Bureau Association (CWB Association) Educators Conference.

This conference is an opportunity for dedicated professionals to fine tune their own skills and share experiences with fellow educators. It is also a time to celebrate the incredible contribution each of you make to strengthen the welding profession in our province.

As we endeavour to build a next-generation economy in Alberta and across the country, we will be looking to educators like you to encourage a new wave of welders to pursue excellence in their educational and professional goals. To compete on the global stage, our province must be equipped with trained professionals using the most advanced technologies.

The highly skilled tradespeople of Alberta play a critical role in our province’s past, present, and future workforce. I thank all of the educators here today who share the benefit of their experience with Alberta’s next generation so they too can discover excellence in their professional lives.

Best wishes for a successful conference.

Rachel Notley

April 24-26, 2018

Message from Honourable Rachel Notley Premier of Alberta

On behalf of the Government of Alberta, it is my pleasure to welcome you to the Canadian Welding Bureau Association (CWB Association) Educators Conference.

This conference is an opportunity for dedicated professionals to fine tune their own skills and share experiences with fellow educators. It is also a time to celebrate the incredible contribution each of you make to strengthen the welding profession in our province.

As we endeavour to build a next-generation economy in Alberta and across the country, we will be looking to educators like you to encourage a new wave of welders to pursue excellence in their educational and professional goals. To compete on the global stage, our province must be equipped with trained professionals using the most advanced technologies.

The highly skilled tradespeople of Alberta play a critical role in our province’s past, present, and future workforce. I thank all of the educators here today who share the benefit of their experience with Alberta’s next generation so they too can discover excellence in their professional lives.

Best wishes for a successful conference.

Rachel Notley

April 24-26, 2018

Rachel Notley

CWB 7TH ANNUAL


WELCOME TO THE 7TH ANNUAL EDUCATORS CONFERENCE

CWB 7TH ANNUAL

Dan Tadic

Deborah Mates

DAN TADIC | EXECUTIVE DIRECTOR CWB ASSOCIATIONWe are pleased to welcome you to our 7th Annual Welding Educators ConferenceEach year we ask Educators to send us suggestions through our post conference survey on what issues are pertinent to them and what they would like to see at the following years Conference. Based on last year’s feedback, we have developed this year’s theme based on Mentorship- Creative Solutions to Engage Your Students in an Innovative Learning Environment. To cater to the theme, the event this year will include sessions that range from: Weld Rubric Harmonization, Regulations, Research, to Welding Technology/Engineering. We’ll also be offering optional Acorn information sessions. Overall, you will have an opportunity to speak to peers and gain knowledge on how to better serve the welding education community. Please review this program session outline so you can participate and share your ideas on how we can improve welding education and innovation across Canada and how we can make a contribution in the success and prosperity of our nation. We look forward to seeing you in Calgary!

DEBORAH MATES | EXECUTIVE DIRECTOR CWB WELDING FOUNDATIONOn behalf of the CWB Welding Foundation team welcome to this year’s Educators Conference.

Each year we are honoured to provide financial support to many educators from across Canada that wish to attend this invaluable learning opportunity. We are pleased to bring together post- secondary and secondary educators to share their experiences and hear from experts about relevant topics of interest. This year, the CWB Welding Foundation will host sessions geared towards secondary school welding educators, as well as hands on learning sessions in SAIT’s state of the art labs. We know this will be a learning opportunity like no other you have experienced. See you there!

ACCOMMODATIONS:

OPTION 1:

SAIT Campus Hotel - 16 Avenue NW, Calgary AB, T2M 0L4

Hotel Room Rates: Two bedrooms/one bathroom $125.00/night or $57.25 per person. Rooms must be reserved by March 24, 2018

Online Registration: SAIT Residence Accommodations for the Educators Conference 2018By phone: 403-774-5010 General enquiries may be sent by email to: [email protected]

OPTION 2:

Best Western Plus Village Park Inn 1804 Crowchild Trail N.W. Calgary, AB T2M 3Y7

Hotel Room Rates: $129.00 or $149.00 Rooms must be reserved by March 28, 2018 To make a reservation, please call: 403-289-0241

OPTION 3:

Holiday Inn Express & Suites Calgary University 2373 Banff Trail NW, Calgary AB T2M 4L2

Hotel Room Rates:$129.99 or $139.99 Rooms must be reserved by: March 24, 2018 To make a reservation, please call 587-390-6100


INFORMATION

Hosted by SAIT, Calgary, Alberta Date: April 24-26, 2018

LOCATION: Southern Alberta Institute of Technology (SAIT)

Thomas Riley Bldg. TT446 1301 16 Avenue NW, Calgary AB, T2M 0L4

Conference Cost: $0

Conference Registration:https://www.cwa-acs.org/ews-events/7th-an-nual-welding-educators-conference

April 24th Reception-Registration Evening: Location: The Gateway Restaurant and Bar, SAIT Time: 6:00pm to 8:00pm Event: Registration, networking, cash bar, refreshments and light snacks provided

April 25th Annual CWB Educators Dinner: Location: MacDonald Hall, SAIT Time: 6:00pm to 9:00pm

CWB 7TH ANNUAL


DAY 1: TUESDAY, APRIL 24THPLEASE NOTE: THE ACORN SESSIONS ARE AN OPTIONAL EVENT.

8:00am to 10:00am CWB Group ACORN Advisory Group meeting (Closed session) (CA416)

10:00am to 10:15am Break

10:15am to 12:00pm CWB Group ACORN Advisory Group meeting (Closed session) (CA416)

12:00pm to 1:00pm Lunch (CA416)

1:00pm to 1:30pm “Welcome to CWB ACORN Team” - Maggie Santos/Bruce James/Trent Konrad (Aldred Centre, Room (CA415)

1:30pm to 2:30pm Acorn Informational Presentations: Training introduction, Technical Upgrades/Enhancements, ACORN Connect, ACORN National Program - Maggie Santos/Bruce James

2:30pm to 2:45pm Break

2:45pm to 3:45pm Intro to CWB ACORN Session Platform- Breakout Group "A" (Session 1)- Maggie Santos (CA415)

CWB ACORN Technical Upgrades Breakout Group "B" (Session 1)- Bruce James (CA416)

3:50pm to 4:50pm Intro to CWB ACORN Session Platform- Breakout Group "A" (Session 2)- Maggie Santos (CA415)

CWB ACORN Technical Upgrades Breakout Group "B" (Session 2)- Bruce James (CA416)

6:00pm to 8:00pm CWB Educators Conference RECEPTION: The Gateway Restaurant and Bar, SAIT Registration and Networking evening

DAY 2: WEDNESDAY, APRIL 25TH

7:30am to 8:30 am Registration and Networking Breakfast (Aldred Centre- Main level)

8:30am to 8:45am Welcome and Introductions: Dan Tadic- Executive Director, CWB Association / Deborah Mates- Executive Director, CWB Welding Foundation

8:45am to 9:00am Welcome: Mr. Tom Bornhorst, Associate Vice President – Learner and Academic Services, SAIT

9:00am to 9:20am Keynote Address: Alberta Apprenticeship & Industry Training updates: j'Amey Bevan- AIT Board Chair

9:20am to 9:50am Development and use of mathematical tools to model arc welding : Adrian Gerlich- Associate Professor, University of Waterloo

9:50am to 10:10am Break (Aldred Centre- Main level)

POST-SECONDARY SESSIONS SECONDARY SESSIONS

Room MB202 Speaker Aldred Centre, Room CA415 Speaker

10:10am to 10:30am Canada-Alberta Job Grant Karen Blackmur- Workforce Consultant, Alberta Labour

Maintaining our Pipeline Infrastructure

Tran Mah-Paulson, President and CEO, Young Pipeliners Association of Canada

(YPAC)

10:30am to 11:00am Designing and Calculating Weld Strength Capacity

Mal Farrokhzad- Welding Engineering Technology, SAIT

Hydrogen Induced Cold Cracking (PLEASE NOTE: This session will be held in the

Metallurgy Lab CB028)Mick Pates- President, PPC and Associates11:00am to 11:30pm The Effects of Hydrogen on

Welded MaterialsBruce James- Technical Development /

Training, CWB Group

11:30am to 12:00pm Expressions of Art through Welding Rogelio Mendez- Artist / Instructor, CWB Group

12:00pm to 1:00pm Lunch (Aldred Centre- Main level)

1:00pm to 1:30pm Welding Procedure Fundamentals- What do students need to know?

Josh Brewster- Academic Chair, Weld-ing Engineering Technology, SAIT Stringers vs. Weave: The effect of heat input

on properties and why you should care about the heat affected zone

Stephen Kenny- Welding Engineering Technology, SAIT

1:30pm to 2:00pm The Rise of Additive Manufacturing in Alber-ta: Encouraging Unconventional Solutions

Tonya Wolfe- Senior Metallurgical Engineer, InnoTech Alberta

Irving Shipbuilding- Overview and UpdatesSarah Simpson- Manager, Value Proposi-tion and Community Relations at Irving

Shipbuilding1:30pm to 2:30pm

Workshop: CWB ACORN Weld Rubric- enhancing harmonization of Canadian

Welder Assessment

Ken McKen- CWB Association Mgr. Manager, Western Canada &

Bruce James- Technical Development / Training, CWB Group

2:30pm to 2:45pm Break (Aldred Centre- Main level)

2:45pm to 4:00pmWorkshop: (Lab TF116) CWB ACORN

Weld Rubric- enhancing harmonization of Canadian Welder Assessment

Ken McKen- CWB Association Mgr. Manager, Western Canada &


Project Sharing Roundtable Andrew Bartlett and Joshua Fortin- CWB Welding Foundation

6:00pm to 9:00pm Annual CWB Educators Dinner: Macdonald Hall, SAIT Keynote Address- “Apprenticeship” John Brosda, Director- Industry Programs and Standards, Innovation & Advanced Education

CWB 7TH ANNUAL


DAY 3: THURSDAY, APRIL 26TH

7:30am to 8:30am Networking Breakfast (Aldred Centre- Main level)

8:30am to 9:00am Keynote Address: CCDA "Harmonization updates for the Welder Trade": Carla Corbett, Canadian Council of Directors of Apprenticeship (CCDA) Vice-Chair

9:00am to 9:30am Success Stories and Challenges of Welder Training in a 3rd World Country- GHANA, Africa: Sebastian (Max) Ceron- Welding Instructor, Saskatchewan Polytechnic

9:30am to 10:00am Welding of Edmonton's Walterdale Bridge, Calgary's BOW Tower and other Structures: Joe Vigneron, Ironworkers Local 97 and Jeff Norris, Ironworkers International

10:00am to 10:15am Break (Aldred Centre- Main level)

POST-SECONDARY SESSIONS SECONDARY SESSIONS

Room MB202 Speaker Aldred Centre, Room CA415 Speaker

10:15am to 10:45am Roundtable: ACORN Weld Rubric Workshop- summary

Ken McKen- CWB Association Mgr. Manager, Western Canada & Bruce James- Technical

Development / Training, CWB Group

SAIT: Secondary Tours/Demos

Group #1: CB002 and CB028 Welding Engineering Labs Tour Guides: Tim Richardson and Doug Sontag Group #2: CA216 Shop- Camera Demonstration Tour Guides: Shawn England and Ross Ingrilli Instructors: Adam Medrek and Craig Sheppard Group #3: CA211 Shop Tour Guides: Al White and Jason Purdy Instructors: MIke Bundred and Ralph Loullo Group #4: CA217 Demos Instructors: Andy Samek and Ralp Logullo

10:45am to 11:15am The MaJIC of Applied ResearchJeff Molyneaux- Executive Director and Chief Ex-

ecutive Officer of the Materials Joining Innovation Centre (MaJIC)

11:15am to 11:45amPressure Welding Regulations- a re-view of the past and a look-ahead

to the future

Matthew Yarmuch, Alberta Welder Optimization Committee (AWOC) Chair and President of MattCo

Engineering Solutions Inc.

11:45am to 12:45pm Lunch (Aldred Centre- Main level)

12:45pm to 1:20pm Science of the Welding Arc: Patricio Mendez- Weldco/Industry Chair and Director, Canadian Centre for Welding and Joining (CCWJ)

1:20pm to 3:00pm SAIT: Post-Secondary Tours/Demos

Group #1: CB002 and CB028 Welding Engineering Labs Tour Guides: Tim Richardson and Doug Sontag Group #2: CA216 Shop- Camera Demonstration Tour Guides: Shawn England and Ross Ingrilli Instructors: Adam Medrek and Craig Sheppard Group #3: CA211 Shop Tour Guides: Al White and Jason Purdy Instructors: MIke Bundred and Ralph Loullo Group #4: CA217 Demos Instructors: Andy Samek and Ralp Logullo

Indigenizing Welding Education in the Secondary School

Classroom

Debbie Capitano- Support Worker, R.B. Russell High School and Mike Johnston- Welding Teacher, R.B.

Russell High School

3:00pm to 3:15pm Break (Aldred Centre- Main level)

3:15pm to 3:35pm Industry Panel Discussion: "Welding Education-Overview"

3:35pm to 3:50pm CWB Welding Foundation-Updates and Opportunities: Deborah Mates- Executive Director, CWB Welding Foundation

3:50pm to 4:00pm Closing Remarks: Dan Tadic- Executive Director, CWB Association

CWB 7TH ANNUAL

PLEASE NOTE: The schedule is subject to change.

WORLD-CLASS TRAINING TO YOUR SPECIFIC NEEDSAcorn is not about teaching to pass certification; it is about providing welding professionals with the real-world skills they will need for future success.

100+ welding specific courses

theory and practical online, in-shop,

in- class or delivered at your location

matching testing and skills assessment

no minimum class size

Call us for more information on ACORN Custom Courses: • 1.800.844.6790 or visit www.cwbgroup.org/acorn


ACORN SESSIONS:

Maggie Santos

Bruce James

Trent Konrad

Welcome to CWB ACORN Team• The Acorn education platform is an innovative approach to trades training which seamlessly encompasses proven strategies for en hanced knowledge uptake and retention. This session will demonstrate the systems’ operation and performance which includes seamless: online – classroom – shop content.

• Demonstrations will include: - System operation and LMS compatibility - Detailed technical content - Current content enhancement

• Breakout sessions have been crafted for two groups: A. Intro to ACORN Session Platform (Session with Maggie) Breakout Group (1/1.5) - Look at the system and how it works - Experience ACORN as a student B. Technical Upgrades (Session with Bruce) Breakout Group (1/1.5) - Welder and Metal Fabricator Content and Content Enhancements

Maggie Santos- ACORN Education and Program Specialist, CWB Group

BIOGRAPHY: Maggie Santos, BA, M.Ed has been a strong contributor in the development of the ACORN Education program, its deployment and integration into the welding education sector. She has 15 years of valuable experience in education, learning development and training. Maggie is passionate in bringing forth new and innovative ways to deliver educational curriculum, content and training via blended, online, eLearning solutions and platforms. Since joining the CWB, Maggie has been fully engaged in the implementation of educational programs and initiatives that have further contributed to collaborative partnerships with educational and industry partners within welding and she has become a trusted resource for our customers and users of ACORN.


BIOGRAPHY: Bruce James has been involved in the welding and joining industry for over 40 years. He has worked in a wide range of industry sectors including; general fabrication, pressure and storage vessel construction, nuclear plant construction, military and aerospace welding and the development and implementation of educational programs for all levels of the industry.all levels of the industry.

Trent Konrad- ACORN Adoption and Integration Specialist, CWB Group

BIOGRAPHY: Trent Konrad has been in the welding industry since the age of 18. Trent has a background welding in large industrial settings, mines and fabrication shops across Western Canada. He holds an Interprovincial Red Seal in welding as well as both a Bachelor and Master’s degree in Education. Trent has previously worked for the CWB Welding Foundation developing programs that engage young Ca-nadians with the welding trade. He is passionate about actively collaborating with groups of individuals to further advance how welding is taught in Canada. He has recently moved into the Acorn team and focuses on adoption and integration.

CWB 7TH ANNUAL


COMBINED SESSIONS: Aldred Centre- Main level

Adrian Gerlich

CWB 7TH ANNUAL

j’Amey Bevan

A system built on collaboration and strategyBy: j’Amey Bevan- Chair, Alberta Apprenticeship & Industry TrainingAlberta’s apprenticeship and industry training system is developed with industry, for industry. All system stakeholders-government, industry and educators-work collaboratively to develop a highly skilled, educated and competitive trades workforce, for both current and future industry demand. Although current economic conditions have had a significant impact on the trades, both in Alberta and nationally, we are working strategically to ensure we will have a competent future workforce. In addition to the challenges facing apprentices and employers as a result of the recent economic downturn, we are mindful that a large segment of the current workforce is rapidly approaching retirement. We risk losing decades of knowledge, skills and experience when these trades professionals retire. Apprenticeship and industry training stakeholders, including industry and training providers, all have a vital role in overcoming these challenges by respectively attracting, hiring, training and mentoring apprentices. Only by working together can we ensure the future success of our skilled trades community.

BIOGRAPHY j’Amey Bevan: For over 19 years Ms.Bevan has worked in the industrial construction and maintenance industry. She holds a trade certificate with an Interprovincial Standards Red Seal endorsement in the Boilermaker trade, an Achievement in Business Competencies Program (Blue Seal) certificate and a Masters degree of Arts in Leadership through Royal Roads University. j’Amey Bevan began her term as Chair of the Alberta Apprenticeship and Industry Training Board in May 2016. She was the Director of the Boilermaker Training Trust funds for many years and has served on multiple boards and committees to enhance and advocate for continuous learning, supportive work environments and trade mastery. Ms. Bevan recognizes that apprenticeship is the foundation on which many careers and economic stability is built and therefore it is there that she has chosen to direct the bulk of her passion and dedication.

Development and use of mathematical tools to model arc welding By: Adrian P. Gerlich- Associate Professor, University of WaterlooFor several decades, one of the major demands has been the need to develop welding procedure specifications for a vast range of joint designs and materials required in various industries. In order to address this, many standards have been published with pre-qualified weld procedure specifications, however there still remains a need for welding engineers to develop new procedures. Sometimes these can be modified from previous experiences on similar joints, although this may not be possible for a new welding engineer. Instead, these procedures are often developed through costly trial and error. This presentation will review the development of a wide range of mathematical tools that are available to help guide welding procedure design to determine a suitable window of parameters, ranging from fundamental Rosenthal theory through to high fidelity numerical modeling and mobile apps. The limitations and requirements to using these tools both for education, and in the field will be discussed.

BIOGRAPHY Adrian P. Gerlich: Adrian Gerlich obtained his BASc and PhD in Materials Science and Engineering at the University of Toronto. His thesis focused on Friction Stir welding, and involved determining the underlying mechanisms during weld formation, and characterization of microstructures using electron microscopy. He took up a position as Assistant Professor at the University of Alberta at the end of 2007 shortly after completing his PhD, and focused on research related to Friction Stir welding, wear resistant overlay welding, and accumulative roll bonding. He has been an Associate Professor at the University of Waterloo since 2012, and to date has published over 40 journal papers, and 20 conference papers.



Sebastian Ceron

Success Stories and Challenges of Welder Training in a 3rd World Country- GHANA, Africa By: Sebastian (Max) Ceron- Instructor, Saskatchewan Polytechnic

In August of 2017, Max Ceron travelled on a work placement to Ghana Africa for 8 weeks to participate in the development of a welding training program. This partnership was facilitated between the Ghana government, the World Bank, CPI Training, Western Coast Regional Foundation and Saskatchewan Polytechnic.The goal, to set up a system that can be run independently by the Ghana Trades Commission in order to supply the local Ghana industry with top quality trades persons that can produce to internationally accepted standards. The vision, to establish Ghanaian Trades Standards that will be developed nationally and be recognized internationally as conforming to established welding standards.The process included commissioning and setting up a proper education facility in the Kikam Technical Institute facility. Training existing and new instructors in the use of new machinery. Developing rubrics for instructors to use and training 20 welders from Golden Star Gold Mine in a variety of processes.

BIOGRAPHY Sebastian Ceron: Max Ceron has been in the steel trades since the age of 17. Throughout his career he has been a business owner, and worked in the mining industry, custom fabrication, structural erection, high pressure piping, and even Hollywood movies. With a Red Seal in Welding, Steel Fabrication and a Blue Seal, Max has been able to be a part of very exciting projects across Canada and overseas. Max is currently teaching Welding, Fabrication and the new Innovative Manufacturing Program at Saskatchewan Polytechnic.

Welding of Edmonton’s Walter Dale Bridge, Calgary’s Bow Tower and other StructuresBy: Joe Vigneron and Jeff Norris

The Walterdale Bridge and Bow Tower are both engineering marvels construct-ed in the last decade that have become signature features of the ever-changing Alberta skyline. Structural steel fabricators and erectors meet challenges on every project, including creating competitive bids, meeting project deadlines and code requirements, passing a myriad of inspections, ensuring welder competency and implementing effective training. Choosing the optimal welding process and filler metal for welding structural steel is crucial, regardless if the application is a bridge, building or other such project. Jeff Norris will recount experiences, accom-plishments, and lessons learned during these challenging and complex projects.

BIOGRAPHY Joe Vigneron: Joe Vigneron is a long serving veteran of the trade- well respected in Industry, who started his career in Field Construction in 1973. Joe has been a valued member of the Ironworkers Local 97 since 1975. He enrolled in Steel Fabricator at SAIT in 1978, and carried on to take Welding training at BCIT in 1990. Joe became a Welding Supervisor in 1993 taking lead roles with many projects across the nation. Joe has many years of experience with Structural Welding Projects such as: Port Man Bridge- Vancouver, Vancouver Convention Centre, The BOW Tower- Calgary, Saline Creek Bridge- Fort McMurray, Burgoyne Bridge- St. Catherines Ontario, and the recently built Walterdale Bridge in Edmonton. Joe Vigneron is doubly blessed- to be married to Tamara, mother of their 5 children! their 5 children!

CWB 7TH ANNUAL

Joe Vigneron

IRONWORKERS LOCAL 97



CWB 7TH ANNUAL

Jeff Norris

BIOGRAPHY Jeff Norris: Jeff is Canadian Safety Coordinator for the International Association of Bridge, Structural, Ornamental and Reinforcing Ironworkers, headquartered in Washington, D.C. which serves 130,000 members across North America.

Enjoying a 30-year career, Jeff has worked in various capacities including Journey-man Ironworker, Journeyman Welder, CWB Welding Supervisor, Apprenticeship and Journeyman Upgrading Co-ordinator, Training Instructor and Supervisor. He has served on numerous industry committees in the areas of safety and health, best practice initiatives and workforce development including the National Occupational Analysis and Interprovincial Standards “Red Seal” Program. Inclusive, from 1998-2014, Jeff served with the Alberta Apprenticeship and Industry Training (AIT) Iron-worker and Welder Provincial Apprenticeship Committees (PAC) and as AIT Board Member, proudly receiving the AIT Chairman’s Award of Excellence in 2014.

Jeff believes the relationship between continuous education, training and mentor-ship is the catalyst to engage people to be competent professionals and love what they do.

Patricio Mendez

Science of the Welding Arc By: Patricio Mendez- Weldco and Industry Chair in Welding and Joining; and Director of Canadian Centre for Welding and Joining, University of Alberta

This presentation will discuss the laws of nature governing of two very familiar welding parameters: Voltage and Current.What we call “Voltage” during weld-ing is in reality the combination of many voltages. Voltage loss is not proportional through the arc, with the largest fraction of voltage drop concentrated at the electrode surface and the plate surface. Understanding these voltages will help answer the questions such as “why DCEP in GTAW can melt the tungsten?”, “why AC can result in higher deposition rate in SAW and GMAW?”, “how does polarity affect penetration?”, “why 6010 works with DCEP and 6011 with AC?”

BIOGRAPHY Patricio Mendez: Prof Mendez’s teachings and research focus on physics and mathematics of welding and materials processing, including heat transfer, magnetohydrodynamics, arc plasma, thermodynamics, and kinetics. Applications include wear protection for mining, and oil extraction, alloy development, procedure development, new welding processes such as laser cladding, casting, solidification, and direct metal additive manufacturing using semi-solid processing. Before joining the University of Alberta in January 2009, he taught and researched at the Colorado School of Mines. Before that, he was a consulting engineer at Exponent Inc. In 1995 Dr. Mendez co-founded Semi-Solid Technologies Inc. in Cambridge, MA. Prof. Mendez holds a Ph.D. and a M.S. degree in Materials Engineering MIT, and a Mechanical Engineer degree from the University of Buenos Aires.


SECONDARY SESSIONS: Aldred Centre- Room CA415

Tran Mah-Paulson

Maintaining our Pipeline Infrastructure By: Tran Mah-Paulson, President and CEO, Young Pipeliners Association of Canada (YPAC)

Pipelines are significant to Canada for ensuring our secure energy and economic needs, but we must ensure we protect the environment by keeping the product in the pipe. Over time, pipelines may require either repair or maintenance because of factors such as third party damage or corrosion to prevent leaks and improve pipeline reliability. Repair of in-service pipelines, potentially transporting hazardous products, using welding is a unique field that requires a good technical understanding of welding and materials, along with highly qualified welders who are up for the challenge. When done right, it can be rewarding – when done wrong, it can be devastating.

BIOGRAPHY Tran Mah-Paulson: Tran Mah-Paulson is a senior welding engineer with T.D. Williamson, in Edmonton, Alberta, where he has been involved in the global development of the company’s welding services program throughout the world. He is also involved with the development of welding procedures and the qualification of welders, with a specialty in maintenance and repair welding. He is an ABSA Welding Examiner, a CWB Level II Inspector, a PMI Project Management Professional, and an APEGA Professional Engineer. Involved with the Pipeline Research Council International, Canadian Energy Pipeline Association (CEPA), CEPA Foundation, Canadian Gas Association, and Canadian Standards Association Group, Tran is an avid pipeliner. The president of the Young Pipeliners Association of Canada (YPAC), Mah-Paulson is a member of the ASME Pipeline Systems Division Extended Executive Committee and a past member of the American Welding Society – Alberta Section. He received a bachelor’s degree in civil engineering from the University of Alberta.

Stringers vs. Weave: The effect of heat input on properties and why you should care about the heat affected zoneBy: Stephen Kenny- Metallurgy Instructor, SAIT

Some inspectors require stringers, while others require weave. Some technical documents, such as the B-pressure syllabus, have made a change to allow the cap pass to be either stringer or weave where only weave was permitted before. Why was that change made? Does it really matter which technique you use? Yes. There are many reasons why a welder might choose one or the other, includ-ing position, size of the weld bead or increased productivity, but one aspect that is less well understood is the impact on mechanical properties such as strength and ductility. This presentation will look at the mechanical property differences be-tween stringer and weave beads, when and why you might choose one over the other depending on your requirements, and will include a brief look into the weld and heat affected zone microstructure to explain the differences between the two techniques. welders from Golden Star Gold Mine in a variety of processes.

BIOGRAPHY Stephen Kenny: Stephen Kenny, P. Eng. holds a B.Sc. in Materials Engineering from the University of Alberta. His primary experience comes from working as the Welding Research Engineer for EVRAZ North America where he oversaw the development of improved welding techniques for pipeline welding, as well as assisting EVRAZ mills with weld failure analysis and quality assurance. Stephen now works as a Metallurgy Instructor in the Welding Engineering Technology (WET) program at SAIT.

CWB 7TH ANNUAL

Stephen Kenny



Andrew Bartlett

Joshua Fortin

Cody Vigeant

Project Sharing RoundtableBy: Andrew Bartlett, Joshua Fortin and Cody VigeantCWB Welding Foundation

This roundtable discussion session will bring together secondary educators from across Canada. Educators will work collaboratively with one another by sharing projects that they had completed in their classrooms. • Indigenous Projects • Ways of raising money for program through students projects • Project for schools with CNC plasma Tables

This discussion will allow the CWB Welding Foundation to create a portal that would include all relevant information regarding each project such as the material required, blueprints and instructions. This portal will make it easier for teachers to incorporate these projects into their own classrooms.

BIOGRAPHY Andrew Bartlett: Andrew Bartlett has been involved in the welding industry for over 25 years with experience in boiler and pressure vessels, ironworking, fabrication, and as an edu-cator. He is currently serving as the Technical Outreach Officer for the CWB Welding Foundation where he provides support for funding initiatives offered to several key groups throughout Canada.

BIOGRAPHY Joshua Fortin: Growing up in a family with welders, Joshua Fortin has had a passion for welding since he was young. Joshua decided to return to school to obtain his DEP in Welding and Fitting. With over seven years of Welding experience, he has worked on various projects from welding and fabricating military-grade equipment to high pressure pipe welding. In order that he could pass down his knowledge to future welders, he decided to go to the Western Quebec Career Centre as a Welding educator. Joshua is currently working as a Junior Technical Outreach Officer for the CWB Welding Foundation where he continues to help promote the welding industry.

BIOGRAPHY Cody Vigeant: Cody developed a passion for welding when he decided to take a break for getting his college degree and completed his Level C Welding and First Year fabrication at the University College of the Fraser Valley. Cody’s experience in the industry ranges from the transport industry to saw mills and breweries. As a Jr. Technical Outreach Officer with the CWB Welding Foundation, Cody loves seeing and being a part of developing the passion and skills in our young future generation of welders country-wide.

CWB 7TH ANNUAL



INDIGINIZING WELDING EDUCATION IN THE SECONDARY SCHOOL CLASSROOMBy: Debbie Capitano- Support Worker, R.B. Russell Vocational High School 1. Who are we as a school, explanation of our location in the City of Winnipeg and issues that affect inner city students and community including stats and examples of the struggles that they face. 2. What does “at risk” mean, ex- poverty, residential school effect, generational trauma, drug addiction and violence3. What can a school and welding teachers do to help break down barriers ex- community school approach, Network of Student Support programs, culturally sensitive programs and infusing Indigenous perspective into the welding curriculum, grants to support issues that effect at risk student 4. Examples of creative projects from our Welding Program at R.B Russell and ideas of integrating ingenious perspective into the Vocational shop.

BIOGRAPHY Debbie Capitano: Debbie Capitano has worked in Winnipeg’s inner city for eight years. She is currently a support worker in the Morningstar Network of Student Support Program at R.B. Russell Vocational High School. Debbie actively supports referred students and their families providing wrap around supports while working with community agencies to ensure student success. Debbie has sat as the chair of the Aboriginal Education Committee and has represented R.B Russell in the role of Aboriginal Academic Achievement representative. Debbie participates in traditional ceremony and has helped to integrate indigenous culture and ceremony into the curriculum and the high school setting. and Mike Johnston- Welding Teacher, R.B. Russell Vocational High SchoolBIOGRAPHY Mike Johnston : Mike Johnston is a Journeyman welder by trade, who has spent the last 12 years teaching in Winnipeg’s inner city. He started welding at the age of 21 and cycled through a variety of positions including fitter/fabricator, construction, shop foreman and sales in the welding industry. Mike started his teaching career at the Centre for Aboriginal Human Resource Development (CARHD) and is currently teaching a grade 9 through 12 Level 1 accredited program at R.B. Russell vocational high school.Hydrogen Induced Cold CrackingBy: Mick Pates- President, PPC and Associates The choice of welding consumables and welding processes can influence the probability of hydrogen cracking occurring in carbon and alloy steels. What is the effect of this element and, is hydrogen induced cold cracking (HICC) in weld zones real, does it exist or is it a myth? Is it relevant to today’s modern steels, welding processes and welding consumables? The presentation will discuss the sources of hydrogen, its influence on certain steels, how it can be easily avoided and why, after all these years of knowing about its dangers, cracking initiated by hydrogen still occurs in welded fabrications.

BIOGRAPHY Mick Pates: Mick Pates is currently President of PPC and Associates, a Welding Engineering, Technology and Inspection Operation. Mick’s education includes an MSc in Welding Technology and he is also a Certified International Welding Engineer. He has been involved in joining and NDE in the nuclear, structural, aerospace, mining, defence, marine and offshore industries on a global basis. He is the current chair of the Ottawa Chapter of the CWB and the Chair of the Welding Engineering Technology Program’s Guidance Committee at Northern College. He is also a past member of several CSA Technical Committee’s

Debbie Capitano

Mike Johnston

CWB 7TH ANNUAL

Mick PatesPPC AND ASSOCIATES


POST-SECONDARY SESSIONS: Thomas Riley- Room TF243

Karen Blackmur

Mal Farrokhzad

Canada-Alberta Job GrantBy: Karen Blackmur- Workforce Consultant, Alberta Labour

Karen is one of twenty one workforce consultants in the province. Workforce Consultants work with employers and regional stakeholders to collect, share and interpret labour market information, promotion of GOA programs and services for employers, seeking out, initiate and complete regional partnership projects to develop the labour force. Karen will be doing a presentation on the Canada-Alberta Job Grant which is an initiative that employers can access. It started in 2014 and it is a fund for employers to access to train current employees and also for training unemployed Albertans they intend to hire. Canada-Alberta Job Grant now offers more training incentives. Get reimburse two-thirds of the cost of training current employees, up to $10,000 per trainee. If hiring and training unemployed Albertans, you may be eligible to receive up to 100% of the training costs to a maximum of $15,000 per trainee. Train existing and new employees using the Canada-Alberta Job Grant and make your training dollars go further.The website is www.AlbertaCanada.com/jobgrant

BIOGRAPHY Karen Blackmur: Karen Blackmur is a Workforce Consultant with Alberta Labour. She has been in various roles within the Government of Alberta for the last 33 years. These roles include working with unemployed Albertans to assist them in schooling, training and working. She has also worked in apprenticeship, family mediation and also working with employers as a Business and Industry Liaison and now as a Workforce Consultant. She is also a mother of four, a hockey mom and has run 13 half marathons.

Designing and Calculating Weld Strength CapacityBy: Mal Farrokhzad, Instructor, Welding Engineering Technology, SAIT

When a welded component is designed, it must be ensured that the welds do not fail in design loading scenarios and meets the properties of parent materials. In this presentation, we demonstrate several loading scenarios to show the effect of important welding parameters (such as weld lengths) on load bearing capacity on basic mechanical components. We will also show methods that can be used to ensure the correctness of weld lengths and capacity for the given design conditions.

BIOGRAPHY Mal Farrokhzad: Mal Farrokhzad, PhD, P. Eng. is a principle and consultant engineer and experimental researcher with over 20 years of experience in mechanical and materials engineering related topics. Currently, he is an instructor (materials and welding metallurgy) with Welding Engineering Technology (WET) Program at Southern Alberta Institute of Technology (SAIT). Mal holds a Doctorate in Mechanical Engineering from the University of Calgary. For the last 15 years his career’s main focus has been design, engineering analysis and material testing of pipelines for the energy sector in industry and academia. On mechanical engineering side, he has been involved with stress analysis and finite element analysis of pipelines and piping components as well as hydraulic analysis for transporting gas and liquids through pipelines. On materials side, his main work has focused on material selection, failure analysis, corrosion & erosion analysis, hydrogen measurement on steel, high temperature oxidation and wear of Cer-Met and HVOF coatings. Mal has 15 publications in peer reviewed journals and has taught structural analysis of buried pipeline for Pipeline Engineering Center at the University of Calgary.

CWB 7TH ANNUAL



Bruce James

Rogelio Menz

The Effects of Hydrogen on Welded MaterialsBy: Bruce James- Technical Development / Training, CWB Group

Hydrogen exposure and absorption negatively affects many commonly welded materials - not just carbon steels. This lecture presents the mechanisms of degradation by hydrogen on welded materials such as; Carbon-Manganese Steels, Low-Alloy Steels, Cr-Mo Steels, Creep Resisting Steels, Stainless Steels, Copper Alloys, Titanium and Zirconium.

BIOGRAPHY Bruce James: Bruce James has been involved in the welding and joining industry for over 40 years. He has worked in a wide range of industry sectors including; general fabrication, pressure and storage vessel construction, nuclear plant construction, military and aerospace welding and the development and implementation of educational programs for all levels of the industry.

Expressions of Art through WeldingBy: Rogelio Menz, Artist/Instructor, CWB Group

This presentation will captivate our audience with fascinating works of welding art crafted by novice artist- Rogelio Menz… a Master of the trade with a sincere passion to produce inspiring masterpieces of metal and creativity. Come and listen to Rogelio’s compelling story, showcasing his riveting history and adventures throughout his respectable career. Rogelio’s keen curiosity to art has led to many pieces commissioned around the world. This presentation is intended to “spark” your creativity so you may return to class inspired with a new approach to engaging your students in an innovative and exciting learning environment..

BIOGRAPHY Rogelio Menz: Rogelio Menz was born in Chile in 1947 where he received a Bachelor of Agriculture. He carried on in the field of Agriculture for a number of years. In 1975 after the Military Coup D’Etat, Menz and his wife decided to relocate their family to Edmonton, Alberta, Canada.Although his work experience in Chile was in Agriculture, when he moved to Canada he worked in metal as a welder for large oil related companies. This encounter gave him the necessary confidence and skills to work and craft with metal. Menz carried on his studies in the field of welding at the Northern Institute of Technology in Edmonton, Alberta.Menz enjoys developing a piece of art that has functional applications, as well as sculpting by using a variety of mediums: glass, wood and other materials.

“I try to express my own ideas and feelings. For me, art is an exploration, so I do not know for certain the look of the final creation until it is finished.” says Menz.

Menz has been crafting three-dimensional metal pieces for many years, and has gained recognition for his craft in Edmonton. He has been interviewed on CBC’s “Roughcuts”, which was televised Canada wide. In 2000 Menz was selected by the National Automobile Dealers Association to create a piece honoring Henry Ford, the founder of the Ford Motor Company for the Freedom of Mobility award. This piece is now permanently being displayed at the U.S. Automobile Hall of Fame.http://bugeramathesongallery.com/artist-item/menz-rogelio/

CWB 7TH ANNUAL



Josh Brewster

Tonya Wolfe

Welding Procedure Fundamentals - What do students need to know?By: Josh Brewster, Academic Chair- Welding Engineering Technology/Non-Destructive Testing, SAITWelding is used every day to manufacture critical products such as pressure vessels, piping, and pipelines. Welded components that do not meet technical requirements are expensive, time consuming, and potentially dangerous.In order to control welding as a manufacturing process, welding procedures are used to prescribe and limit specific variables that will ultimately affect the welded product in-service. Welding procedures must also address all of the specific requirements of the applicable construction Code or Standard. Unfortunately, the abundance of technical information present on welding procedures often creates uncertainty and confusion for welders. This presentation is de-signed to provide an overview of the structure, purpose, qualification, and use of a welding procedure. There will be a strong emphasis on communication between the technical personnel responsible for writing and qualifying the welding procedure, and the welders responsible for applying the welding process during manufacturing.

BIOGRAPHY Josh Brewster: Josh Brewster, CET, RSE is a licensed Pressure Welder, Welding Inspector, Welding Examiner, In-Service Pressure Vessel Inspector, and Welding Engineering Technologist with over nine years of experience in the field of welding. Josh was an instructor within the Welding Engineering Technology Program at SAIT, where he taught Codes and Standards, Robotics, Pressure Vessel Construction, and Failure Mitigation. He is now the Academic Chair of both the Welding Engineering Technology and Non-Destructive Testing Programs at SAIT.

The Rise of Additive Manufacturing in Alberta: Encouraging Unconventional SolutionsBy: Tonya Wolfe, PhD PEng- Senior Metallurgical Engineer, InnoTech AlbertaAdditive manufacturing (AM) is a process whereby a component is built up layer by layer from a digital 3D drawing, and is commonly known as 3D printing. Although additive manufacturing has been around for some time, the proliferation of the “do-it-yourself maker craze” has made 3D printing a tool readily accessible by all. In order to accelerate and facilitate innovation in design and manufacturing here in Alberta, an industrial manufacturing demonstration facility is required. The initiative is centered around supporting local companies in evaluating AM processes for their manufacturing applications. Initial focus will be on industrial manufacturing for theresource industry and will then branch out to other sectors as dictated by industry. The end goal is to house 8-10 3D printers (including a PTA system and robotic welding system adapted for AM) and support companies from concept stage through to post processing and testing. A major component of the initiative is to support skilled labour development in the province to ensure the successful long-term adoption of AM. Therefore, InnoTech Alberta will work in close collaboration with post-secondary institutions to ensure effective mechanisms are be in place for post-secondary students to gain hands-on experience with AM processes and equipment.

BIOGRAPHY Tonya Wolfe: Dr Tonya Wolfe is a senior metallurgical engineer at InnoTech Alberta, Edmonton, Canada. Her areas of expertise include welding of overlays, wear resistant materials, metallurgical characterization, process design, and infrared thermography. She attended Queen’s University for her Bachelor of Applied Science in Metallurgical Engineering, and after a few years as a steelmaking process engineer, decided to pursue her graduate degrees at the University of Alberta. Her MSc investigated the use of smart materials as prosthetic ocular actuators and her PhD studied the homogeneity of metal matrix composites deposited by plasma transferred arc welding. She is also an adjunct professor and sessional instructor at the University of Alberta.

CWB 7TH ANNUAL



Ken McKen

Workshop: CWB ACORN Weld Rubric- enhancing harmonization of Canadian Welder Assessment By: Ken McKen- CWB Association, Manager, Western CanadaCome and join us for an engaging workshop to officially launch the CWB ACORN Welding Rubric. The foundation of this workshop summarizes results of extensive ongoing research gathered from previous workshops and multiple meetings of select Educators, to develop a unified marking system across the nation. Post-Secondary Welding Educators will participate in a trial run of this simple, user-friendly and effective marking tool, prior the official launch to welding training institutions across the nation. Come and join our panel of experts to provide final critique in validating this template as a certified assessment model to be adopted nation-wide.

BIOGRAPHY Ken McKen: Ken McKen, Manager with the CWB Association, has an extensive background in the welding industry. In 1995, Ken started his teaching career in the province of Alberta- recognized in 2002 with the Queen’s Golden Jubilee Medal and in 2003 receiving Instructor of the Year award by Alberta Learning- Apprenticeship and Industry Training. Ken’s current employ contributes a significant service to our members nation-wide, while promoting CWB Association and the CWB Welding Foundation. Ken liaisons with many entities of the Welding Industry, and volunteers for several organizations and community groups. Ken’s career provides valued opportunity to work with educators to develop a national welding rubric to promote harmonization of welding training across Canada. Ken’s dedication to improve our Welding Industry and assist the new generation of future welders remains his true passion.

The MaJIC of Applied ResearchBy: Jeff Molyneaux- Executive Director and Chief Executive Officer, Materials Joining Innovation CentreIn the cut-throat world of metal fabrication every shop needs a specific competitive advantage. Successful companies have proven systems in place to move from great ideas to world class products or process improvements, the trouble is the experts needed to drive these improvements are becoming harder to find. The Materials Joining Innovation Centre bridges the gap between the expertise rich academic world and Small to Medium Enterprises (SMEs) that desperately need these experts to help them remain competitive. This presentation will provide practical examples of how SMEs have used applied research to secure their competitive advantage. Applied research brings innovation, and with innovation comes increases in profit, safety, market share along with new products.You will learn how applied research is not an ivory tower academic exercise, but is “grease stained hands” and practical improvements to the bottom line.

BIOGRAPHY Jeff Molyneaux: Jeff Molyneaux is a graduate of the Northern College Welding Engineering Technology program, Jeff is an enthusiastic advocate of advanced welding technologies and applications.Jeff started his career working at Automated Welding Systems in Markham Ontario, assisting in the development of advanced laser welding technologies for automotive applications. He later moved to Multimatic as a Project Manager for stamped and welded assemblies. In 2004 Jeff join Van-Rob Inc. as a Project Manager and was quickly promoted to Engineering Manager subsequently taking on additional responsibility. In 2012, he was asked to take the role of Director of Program Management for Van-Rob North America with direct responsibility for all Projects from Canada to Mexico. Since January 2015, Jeff returned to the academic world and has been leading applied research projects at the Materials Joining Innovation Center while teaching code related courses at Northern College to the next generation of welding professionals.In his spare time Jeff enjoys spending time with his family, home improvement projects, tinkering and the great outdoors.

CWB 7TH ANNUAL

Jeff Molyneaux



Pressure Welding Regulations – a review of the past and a look-ahead to the future By: Matthew Yarmuch- President, MattCo Engineering Solutions Inc. For the past several years, various industry and government committees have collaborated to modernize and streamline requirements for the training and certification of welders in Alberta. In 2014, the Alberta Apprenticeship course outline for the Welder and Wire Process Operator trades was modernized to emphasize training for both wire-feed processes and manual welding. In parallel, the Pressure Welders Regulation was amended to address various industry concerns regarding the certification of pressure welders, welding examiners and associated trades (such as ‘fitters’) involved in pressure equipment fabrication. The regula-tion enhancements affected the certification processes for Grade B and C welders, including apprentice welders, and also introduced the Pressure Tack Welder and Welding Examiner in Training certification programs. A new review cycle of the regulations has been initiated, and new options for the regulations of welders are under discussion. The paper will review these past changes and discuss potential changes in the future.

BIOGRAPHY Matthew Yarmuch: Matthew Yarmuch MSc, PEng, IWE is a professional materials and welding engineer, involved in engineering consulting, quality management, research, training and project management. Matthew is a University of Alberta graduate BSc (Materials Engineering) and MSc (Welding Engineering). Matthew is the president of MattCo Engineering Solutions Inc. and supports the energy, fabrication, and construction sectors. Matthew is an Assistant Adjunct Professor at the University of Alberta and Chair of the Alberta Welder Optimization Committee (AWOC). Matthew is active in code committees and local technical societies.

Matthew Yarmuch

CWB 7TH ANNUAL

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Develop educational programs to advance safety and health.

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Join the Canadian Welding Bureau Association and become a member of an organization that is totally committed to help our industry grow, prosper and ensure that our educational institutions produce welding professionals with highest skills possible.

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• CWB publications touching the technical side to the everyday life of the domain.• Every week you will be connected to the latest news from the industry.• Social networks are buzzing with information, idea sharing and novelty.• You will be on the CanWeld Events page and the CWB Association chapters.

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7TH ANNUAL NATIONAL WELDING EDUCATORS CONFERENCE

national welding educators conference - … · the cwb welding foundation will host sessions geared...

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