navin fluorine manchester organics jan 2014
TRANSCRIPT
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Company Presentation 2014
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• Over 40 years of experience in Fluorination
• Public traded company
• Manufacturing capabilities of developing fluorinating reagents at all scales
• Expertise in site selective fluorination & perfluorination techniques
• Innovator of novel fluorinated building blocks
• Portfolio of over 25,000 compounds
About Us – NFIL & MOL
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Global Presence
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Global Presence
Over 580 professionally qualified employees across the globe...
• 185 scientists in India and UK - Most at PhD or BSc (or equivalent)
• 70 commercial staff - with strong scientific background
throughout the organisation
• 285 production engineers and technicians
• 35 support staff
• 5 full time HSE personnel
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Importance of Fluorine
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Fluorination Strategy
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O CF 3 O CHF 2 O CF 2 ClS CF 3 S CHF 2 S CF 2 Cl
O
Br
CF 3
Novelty increases
• Known compounds • Inexpensive • Commercially available
S
Br
CF 3S
Br
CHF 2S
Br
CF 2 ClO
Br
CF 2 ClO
Br
CHF 2
• Not commercially available • Unknown or few lit reports • Novel
Novel functional groups
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O CF 3
O
Br
CF 3
• Known compound • Inexpensive • Commercially available
• Not commercially available • No literature reports • Novel
N Br
OCF 3 N
N Br
OCF 3
• Known compound • Expensive • Only recently available
Novelty increases
Novel molecules
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Custom Synthesis
• Over 3000 IP protected compounds produced over past ten years
• Complex multi-stage chemistry undertaken by team of experienced PhD chemists
• Strong track record of on-time delivery to agreed specifications with accurate updates as per client requirements
• Fast turn-around time, typically less than six weeks for most projects
• All IP related to custom projects stored on secure, limited access, database
• Rapid access to cost-effective raw material sources from our own catalogue of over 25,000 building blocks
• Route development and optimisation if required, including further scale up
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Custom Synthesis - Examples
CCHH22
OO
OO––
NN++
HHOO
OO
RROO
RR
250g prepared, 4 stages
ClClHH
OONN
RR
OO
NN
NN OO
OORR
1g prepared, 7 stages
RR
OO
NNNN
OORR
OORR
NNHH
RR
NN
OO RR
5 g prepared, 7 stages
OORR
NN
OO
OO
OOHH
RR
100g prepared, 3 stages
RR
OO
OO
RR
SS NN
OO
100g prepared, 8 stages
ClClHH
NN
NNHH
NN
OORR
RR
15g prepared, 14 stages
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Chemistry Processes
• Acylation
• Alkylation-liquid & vapor phase
• Bromination & chlorination
• Side chain chlorination
• Fluorination - both liquid & vapour phase
• Nitration
• Reduction
• Catalytic Hydrogenation
• Hydro-dehalogenation
• Fries Rearrangement
• Esterification
• Claisen’s Condensation
• Diazotization
• Hydrolysis
• Oxidation
• Ammonolysis
• Deamination
• Grignard’s Reactions
• Cyanation
• Halex Reactions
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Online catalogue
• Extensive range of over 25,000 novel
organic building blocks and intermediates
• Secure on-line ordering & account setup
• Structure searchable
• Credit cards accepted
• New products added weekly
• Large stock for prompt despatch
• MSDS’s downloaded from site
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UK Operations, Runcorn
• 55 fume hoods across 6 laboratories
• High pressure chemistry facilities including:
- Fluorination
- Carbonylation
- Hydrogenation
• Radley’s Carousel’s & Biotage Isolera automated
chromatography systems for rapid screening
• Vessel sizes up to 20 L (Glass & stainless steel)
• MLS microwave reactor
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R&D Operations, India
• 27,000 ft2 of laboratories
• Two Aliphatic & Aromatic Synthetic Labs
• Special laboratories include:
- Continuous Vapor Phase Fluorination Lab
- High Pressure Lab
- Inorganic Synthetic Lab
• Operational temperature ranges from -78 C to 400 C
• Online literature search facilities including Reaxsys, STN & Sci-Finder
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cGMP pilot plant: Dewas, India
• Flexible reactors systems: 50L to 1500L
• GL, SS, Alloy 20, Hastelloy, Nickel & Inconel reactors
• Multiple solids isolation and drying capabilities
• 2-stage cGMP distillation column and a separate liquids packaging
• cGMP hydrogenation unit for corrosive reaction conditions - pressures up to 40 psi
• cGMP fluorination suite opened July 2012
• Full on-site analytical support and equipment
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• Approval for significant expansion of current cGMP facility in Dewas given September 2013
• Multi-ton, multi-purpose plant scheduled for completion Q1-2015
• Expansion of R&D and analytical laboratories at Dewas site also approved
• Expansion required due to number of projects moving into Phase III and commercial
Dewas Site - Expansion Plans
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Dewas Site - Expansion Plans • New cGMP plant will have Intermediate, High pressure
Hydrogenation & Distillation area
• Mfg. plant will have working capaciy of 28KL
• Various type of MOC such as SS316L,Glass Lined,Halar lined & Inconel.
• Min reactor capacity 500Ltr & max capacity of 3000Ltr
• Max operating pressure will be 100 Bar
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• GMP Plant will have 10 reactors in Intermediate Area and 6 reactors in High Pressure Area.
• Additional space for minimum of 4 reactors in Intermediate area and 2 reactors in High Pressure area shall be provided
• Two Distillation systems will be provided in GMP plant.
• New Kilo Lab, process development labs and analytical and in-
process labs to be added
• New Admin building (only ground floor) with Area of 310 Sq Mts will be provided.
• A NMR and Reaction calorimeter apart from including additional GCs and HPLCs in QC has also been considered
Dewas Site - Expansion Plans
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Quality Control
• NMR (300MHz)
• GC; HPLC; GC-MS; LC-MS
• Titration including KF
• UV spectrophotometer
• Stability chambers inc. photo-stability
• Polarimetry & variety of chiral LC columns
for enantio-pure compounds
• Melting-point apparatus with AVI files
• X-ray Fluorimeter
• Flame Photometers
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Health, Safety & Environment
• Site specific safety protocols
• On-site fire station, medical centre & 24 hour security
• Comprehensive staff training programs
• Process safety (project specific)
- HAZOP
- COSHH
- Risk Analysis
• ISO 9001/14001/18001 accredited firm
• Regular external assessments
• Client audits are both welcome & encouraged
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Why?
• Reliable • Project management • High quality • On-time deliverables
• Core expertise in fluorination – from R&D to commercial
• Highly experienced team – diverse range of chemistries offered
• Flexibility
• Strong track-record on health & safety and the environment
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Company Presentation 2013