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NCHRP 12-108 Guide Specification for Service Life Design of Highway Bridges June 13,207| Spokane,WA AASHTO 2017 SCOBS – T‐9 Committee Meeting NCHRP NATIONAL COOPERATIVE HIGHWAY RESEARCH PROGRAM This investigation was sponsored by TRB under the NCHRP Program. Data reported are work in progress. The contents of this presentation have not been reviewed by the project panel or NCHRP, nor do they constitute a standard, specification, or regulation.”

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Page 1: NCHRP 12-108 Guide Specification for NATIONAL Service … · AASHTO 2017 SCOBS –T‐9 Committee Meeting NCHRP ... 496 831 383 51 25 113 479 776 321 42 26 107 453 705 277 35 25 101

NCHRP 12-108 Guide Specification for Service Life Design of Highway Bridges

June 13,207| Spokane,WA

AASHTO 2017 SCOBS – T‐9 Committee Meeting NCHRP NATIONAL COOPERATIVE HIGHWAYRESEARCH PROGRAM

“This investigation was sponsored by TRB under the NCHRP Program. Data reported are work in progress. The contents of this presentation have not been reviewed by the project panel or NCHRP, nor do they constitute a standard, specification, or regulation.”

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AASHTO T-9 June 2017

Presentation Outline

Project ObjectivesPhase I Work PlanPhase I ResearchUpdated ScheduleDiscussion/questions

2

Phase I Research DiscussionScheduleWork PlanObjectives

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Firm POC EmailModjeski and Masters, Inc. Thomas Murphy

Ed WassermanMaria LopezTravis Hopper

[email protected]

Independent Consultant John Kulicki [email protected]

Rutgers University‐CAIT Frank MoonNick Romano

[email protected]

COWI Anne‐Marie Langlois

[email protected]

NCS GeoResources Naresh Samtani [email protected]

3

Research Team Introduction

Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

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Develop an AASHTO Guide Specification for Service Life Design of Highway Bridges

Develop Case Studies to demonstrate the application of the proposed Guide

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Project Objectives

Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

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Phase I Planning

Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Task Primary Lead

1 ‐ Review Literature Frank Moon

2 – Synthesis of Literature Review Frank Moon 

3 – Proposed Methodology Thomas Murphy

4A – Annotated TOC proposed AASHTO Guide Thomas Murphy 

4B – Propose Case Studies Frank Moon 

5 – Interim Report No. 1 Maria Lopez

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Phase II Methodology Development

Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Task Primary Lead

6 – Develop and Execute Methodology

7 – Sample Section Ready for Publication

8 – Interim Report No. 2

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Phase III Guide Specification Development

Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Task Primary Lead

9A – Guide Specification Development

9B – Case Studies Development

10 – Interim Report No. 3

Phase IV Final ProductsTask Primary Lead

11 – Revisions based on panel input

12 – Final Deliverables

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Literature Review| Task 1

Led By:

Supported By: All Team Members

Over 100 references on research topic were reviewed & summarizedThe literature synthesis focuses on

codes/standards technical reports from professional societiesgovernment reports

The literature review effort will continue throughout the project and, if needed, expand to include:

refereed journals, conference proceedingsReferences cited by review panel

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Synthesis of the Literature Review| Task 2

Led By:

Supported By: All Team Members

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Synthesis of the Literature Review| Task 2Full Probabilistic and Partial Factor Methods

For practical purposes these methods are limited to:

Carbonation‐induced depassivation(ISO 16240 and fib bulletin 34)Chloride‐induced depassivation(ISO 16240 and fib bulletin 34)

Although other limit states have been identified, no reliable models of the deterioration mechanisms are currently not availableExamples include: 

corrosion‐induced crackingfreeze‐thaw scaling and cracking (with and without de‐icing agents)  

Deemed‐to‐Satisfy MethodsConcrete material specifications – inclusive of acceptable types and classes of constituents, water/cement ratio, cement content, compressive strength, air‐content, etc.Concrete cover dimensionsCrack control approaches – inclusive of maximum rebar sizes and spacingCoatings – inclusive of steel coatings and membranes/overlays for concreteReplaceable elementsElement‐specific guidance

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Synthesis of the Literature Review| Task 2Exposure Classification Systems

Indicates the harshness of the environment that a bridge or element is exposed to Triggers specific “deemed‐to‐satisfy” provisions –harsher exposure leads to more stringent requirementsExamples

Eurocode – 3 to 4 categories for five deterioration mechanismsAustralian Code – 4 categoriesCanadian Bridge Design Code – informally classifies exposure for three deterioration mechanismsFDOT – 3 Levels for sub‐ and super‐structures

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Synthesis of the Literature Review| Task 2Example Deemed‐to‐Satisfy Provisions – Eurocode

Concrete Material Properties

Crack Width

Concrete Cover

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Synthesis of the Literature Review| Task 2Example approach to recognize a longer design life: Modify exposure classes

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Objective: to gather tacit knowledge along with owner‐specific documented practices and research regarding service lifeAudience: members of AASHTO Subcommittee on Bridges and Structures (SCOBS) and other Bridge OwnersProduct: 20 questions, format multiple selection and expanded answers (possibility of follow‐up questions)Questions included in this year’s State Bridge Engineer questionnaire for AASHTO SCOBS

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Questionnaire

Led By:

Supported By: All Team Members

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Perhaps the most useful information gathered will be:

What practices should be encouragedin new designs based on experience?What practices should be avoided in new designs based on experience

We hope to have the opportunity to follow up with several owners

Opinions solicited on:Definition of service life (end of)Target service life values for permanent and replaceable itemsHow long bridges are currently lastingEffect of environment on deterioration ratesMost important factors on deterioration rates

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Questionnaire

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

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NBI Con

ditio

n Ra

ting

Age (Year)

16

Link to Deterioration Modeling

1616161616

Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Led By:

Supported By: All Team Members

Raw NBI Data (Steel Multi‐Girder Bridges post‐1960)

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0

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NBI Con

ditio

n Ra

ting

Bridge Age

Steel (5%) Steel (50%) Steel (95%) PS (5%) PS (50%) PS (95%)

17

Link to Deterioration Modeling

1717171717

Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Led By:

Supported By: All Team Members

Deterioration Modeling (Weibull) 

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0

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NBI Con

ditio

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Steel (5%) Steel (50%) Steel (95%) PS (5%) PS (50%) PS (95%)

18

Link to Deterioration Modeling

1818181818

Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Led By:

Supported By: All Team Members

Deterioration Modeling (Weibull) – Fundamental Limitations

Limited Data of Time‐in‐State for CR 5 and 4

Limited applicability to contemporary bridges

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0

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5

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NBI Con

ditio

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ting

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Steel (5%) Steel (50%) Steel (95%) PS (5%) PS (50%) PS (95%)

Definition of End of Service Life

19

Link to Deterioration Modeling

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Led By:

Supported By: All Team Members

Deterioration Modeling (Weibull) ‐ Service Life

β = 2.0 β = 1.0 β = 0.0

35 years 51 years 67 years

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Majority of provisions and guidance are deemed‐to‐satisfyReinforcement corrosion in uncracked concrete can be treated probabilisticallyThe data just isn’t there to validate most deemed‐to‐satisfy provisions

The challenge is two‐fold:Lack of analytical predictive equations for deterioration mechanismsLack of field data to validate and/or calibrate predictive equations

Plenty of opportunities for future research

20

Knowledge Gaps

2020202020

Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Led By:

Supported By: All Team Members

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Deemed‐to‐satisfy and avoidance strategies will form the majority of the Guide SpecificationsCalibrated where possible by more rigorous approaches (concrete cover)

Base provisions on collective experiencesQuestionnaire is a startEvery owner has a slightly different approach to service life design provisionsMany rocky shoals to avoid

21

Effect on Guide Specifications

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

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Design MethodsDeemed‐to‐satisfy

• Most common• Can be based on probabilistic 

derivation

Avoidance of deterioration• Most straightforward• Generally most expensive 

initially

Full probabilistic and Partial Factors method

• As an appendix to Guide Specs

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Proposed Methodology| Task 3

Led By:

Supported By: All Team Members

Goal of the Guide:Provide practical guidance to designers on service life design during the design phase.Utilize the currently available data as well as owner’s experiences to tie various design practices to service life targets.Allow for the incorporation of improved deterioration and service life models as they become available.

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Retaining walls will be coveredThree tiered approach is the basis of the methodology, separating practice into:

GoodBetterBest

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Proposed Methodology| Task 3

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Example: DecksGood practices: low‐permeability concrete mixture, explicit curing requirements, concrete cover per LRFD specifications.Better practices: use of waterproofing membranes and/or low permeability overlays, prestressing of concrete, enhanced concrete cover dimensions.Best practices: combination of  previous practices plus use of non‐corroding reinforcement and/or bi‐directional prestressing.

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Many components driven by combination of factors

Cover, concrete type, reinforcing type all combine to determine deck service lifeConsider a scoring system, awarding points depending on components used, with specific target values for total score

Target service life:Normal = 75 years

Matches probabilistic basis of LRFD calibration

Enhanced = 100 yearsOften used in project specific criteria

Maximum = 125 yearsAt or beyond practical ability to predict

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Led By:

Supported By: All Team Members Proposed Methodology| Task 3

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Proposed Methodology| Task 3

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Environment classification:Different for Steel, Concrete, and GeosyntheticsComplicates use of specific target service livesNot currently well defined (splash zone)

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Proposed Methodology| Task 3

Category Criteria Limits (TBD – see below)

Steel Concrete Geosynthetics

Extreme (FDOT = Extremely Aggressive)

Examples: pH, Cl, SO4, Resistivity

Moderate (FDOT = Moderately Aggressive)

Mild (FDOT = Slightly Aggressive)

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Major organization by material, then component

ConcreteDecksSteelFoundations & Retaining WallsRenewable elements

Initial chapters focusing on philosophy, approach, etc.Classification of target service life, environment, etc.General design guidance

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Annotated TOC| Task 4A

Led By:

Supported By: All Team Members

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Life Cycle Cost Analysis chapterAppendix on probabilistic service life design framework (full and partial factors), and specifics related to concrete cover, concrete quality, type of reinforcement, and environment

Within each major chapter organization is as follows:

Deterioration mechanismsProtective measuresDetailingConstruction

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Annotated TOC| Task 4A

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Illustrates the application of the guide specification to specific bridge designsTwo bridges will be investigated

Steel multi‐girderPrestressed concrete multi‐girder

Focus on changes in design process due to guide spec applicationThe bridge will then be “relocated,” and process repeated to highlight environment (exposure class effect)

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Case Studies| Task 4B

Led By:

Supported By: All Team Members

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

Task Submission Review completed PhaseContract Signed ‐ Notice to Proceed September 1, 2016

5 – Interim Report No. 1 March 10, 2017 April, 2017 I6 – Develop and Execute methodology October 1, 2017 November, 2017 II7 – Complete Sample Section of the Guide October 1, 2017 November, 2017 II8 – Interim Report No. 2 October 1, 2017 November, 2017 II

9 & 10 – Develop Guide and Case Studies July 1, 2018 August, 2018 III11 & 12 – Revisions and Final Deliverables December 1, 2018 February, 2019 IVEnd of project February 28, 2019

Research Schedule

Quarterly Reports to Research Panel will be Submitted on March 31, June 30, September 30, and December 31 

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Phase I Research DiscussionScheduleWork PlanObjectivesAASHTO T-9 June 2017

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NCHRP 12-108 Guide Specification for Service Life Design of Highway Bridges