ncs hydraulik gmbh · including remote control panel ... in ncs control units . control unit 5 and...

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1 NCS Hydraulik GmbH Equipment and service for the oil and gas industry

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Page 1: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

1

NCS Hydraulik GmbH

Equipment and service

for the

oil and gas industry

Page 2: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

BOP Control units

build to customers

request

Page 3: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Control Unit

⚫Pump flow Q = 11,9 gal/min

⚫Working pressure p = 3000 psi

⚫E-power = 12,8 hp

⚫2 x air pump 5,8 gal/min

⚫Oil reservoir = 476 gal

⚫Accumulator volume = 238 gal

⚫Including remote control panel

⚫Electrical remote operation

⚫Including ATEX

⚫Api conform

⚫Mountable in 20'' standard

container

Page 4: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Control Unit

with it's own

emergency generator

⚫2 x Pump flow Q = 54 gal/min

⚫Working pressure p = 3000 psi

⚫2 x E-Power = 27,2 hp

⚫Oil Reservoir = 854 gal

⚫Including oil sump

⚫Including 2 remote control panels

⚫Electrical remote operation

⚫GEP 65-2 generator set with diesel

exhaust particulate filters

⚫Including ATEX

⚫API conform

⚫Mountable in 40'' standard

container

Page 5: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

⚫Pump flow Q = 8,8 gal/min

⚫Working pressure p = 3000 psi

⚫E-Power = 14,7 hp

⚫Oil Reservoir = 100 gal

⚫Including oil sump

⚫Including 2 remote control panels

⚫Pneumatic remote operation

⚫Including ATEX

⚫API conform

⚫Cpl. with 10´ Container and trailer

Control Unit for

Sucker Rod and Tubing

change

Page 6: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Control Unit

⚫Pump flow Q = 1,3 gal/min

⚫Working pressure p = 3000 psi

⚫Pneumatic = 73 psi

⚫Oil Reservoir = 50 gal

⚫Including oil sump

⚫Including 2 remote control panels

⚫Electrical remote operation

⚫Including ATEX

⚫API conform

Page 7: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

⚫2xPump flow Q = 5,5 gal/min

⚫Working pressure p = 3000 psi

⚫Oil Reservoir = 220 gal

⚫Including oil sump

⚫Including 2 remote control panels

⚫Electrical remote operation

⚫Including ATEX

⚫API conform

Control Unit

Page 8: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

⚫2xPump flow Q = 30 gal/min

⚫Working pressure p = 3000 psi

⚫Oil Reservoir = 500 gal

⚫Including oil sump

⚫30 accumulators 13 gal

⚫Drillers remote panel:

cable remote, ATEX zone I

⚫Toolpushers remote panel:

radio controled remote

⚫Including ATEX

⚫API conform

⚫Mountable in 20“ standard

container

Control Unit

Page 9: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

⚫Unit for 6 functions

⚫1 Triplex Pump

⚫3 Air driven pumps

⚫Working pressure p = 3000 psi

⚫Oil Reservoir = 530 gal

⚫Including oil sump

⚫28 accumulators 13 gal

⚫Drillers remote panel:

cable remote, ATEX zone I

⚫Toolpushers remote panel:

radio controled remote

⚫Including ATEX zone II for the unit

⚫API monogram

⚫Mountable in 20“ standard container

Control Unit

Page 10: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Control Unit

⚫Unit for 7 functions

⚫1 Triplex Pump

⚫2 Air driven pumps

⚫Working pressure p = 3000 psi

⚫Shear assist p = 5000 psi (aut. activation)

⚫Oil Reservoir = 400 gal

⚫Including oil sump

⚫20 accumulators 13 gal

⚫4 accumulators 13 gal for shear system

⚫Drillers remote panel: cable remote, ATEX zone I

⚫Toolpushers remote panel: radio controled remote

⚫Including ATEX zone II for the unit

⚫API monogram

⚫20“ DNV offshore container

Page 11: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Control Unit

⚫Unit for 9 functions

⚫1st Pump 55/64 kW, Triplex pump

⚫2nd Pump 55/64 kW, Triplex pump

⚫Ambient temperature: -20…55°C

⚫Working pressure p = 3000 psi

⚫Shear assist p = 5000 psi (aut. activation)

⚫Oil Reservoir = 845 gal

⚫Including oil sump

⚫28 accumulators 13 gal

⚫5 accumulators 13 gal for shear system

⚫Drillers remote panel: cable remote, ATEX zone I

⚫Toolpushers remote panel: cable remote

⚫API monogram

⚫30“ CSC container

Page 12: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Control Unit

⚫Unit for 7 functions, ATEX zone II

⚫1st Pump 18,5/22 kW, Triplex pump

⚫2nd 2 x Air pump

⚫Working pressure p = 3000 psi

⚫Oil Reservoir = 420 gal

⚫Including oil sump

⚫24 accumulators 13 gal

⚫Drillers panel: cable remote, ATEX zone I

⚫Toolpushers panel: radio control, ATEX zone II

⚫API monogram

⚫2 x 10“ DNV Offshore

container for

easier transport

Page 13: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

⚫Shear pressure max. 5000 psi

⚫Shear pressure regulator

500-5000 psi

⚫Automatical activation at

(Bypass „High“)

⚫Elctrical pump 5000 psi for

shear accumulators

Automatic high

pressure shear assist

integrated

in NCS Control Units

Page 14: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Control Unit

5 and 10 major service

and upgrade to comply

to API16D

Previously Afterwards

Page 15: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

High Pressure Test UnitSkid mounted test units:

Pressure ratings:

0…10.000 PSI

0…15.000 PSI

0…20.000 PSI

Optional with chart recorder,

or other electronical

masurement devices.

Customized products.

Page 16: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Casing jack hydraulic

build to customers

request

⚫Hydraulic parallel feed for 4 cylinders

⚫Including ATEX

⚫Including electronic panel and remote

control

Page 17: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Casing jack hydraulic

-4 cylinders in parallel feed

-parallel feed „light“ Electrical on/off

-parallel feed „upper class“proportional system

-Operation by remote controlcable or radio controlled

-Data logger and/or interface

-cylinder dimension on request

-ideal for rigs with low hook load

-Complete system ATEX zone I

Page 18: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Ezy torque cylinder

-Hydraulic Ezy Torque cylinder-Including mechanical ATEX-Build to customers specification

For example:Cylinder 125/80 x 700 strokeForce: 80 kN at 65 barMax. force limitation

Ezy torque systems

build to customers

request

Page 19: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Proportional electronical

ezy torque system

-Main power from rig hydraulic

power unit

-Operation and torque setting from

drillers cabin

-Data logger and/or interface

-Easy to install

-Complete system ATEX zone I

Page 20: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Easy Torque cylinder

with power unit Ezy torque system

-Make-up to 150 lbf ft, (230 Nm)-Build to customers specification-Cpl. Unit ATEX Zone IEx-II 2G T4

Page 21: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Choke control power

unit

⚫Stainless steel

⚫Electrical and mechanical ATEX

⚫Nitrogene emergency actuation

Page 22: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Rotary Table driveRotary table

Hydraulically driven by variable or

fixed displacement pump.

For example:

High speed 33 r/min with 17100 Nm

Low speed 15 r/min with 31800 Nm

Design to customers request

Page 23: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Wellhead control unit

These stainless steel control units are

designed to control: down hole safety

valves, master valves, wing valves,

Page 24: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Safety valve control

unitControl unit for safety-valves

Loss of electric power means

closing the safety-valve

automaticly.

Oil tank: 13 gal

Accumulator: 2.6 gal

Pressure: adjustable -3335 PSI

Page 25: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Hydraulic power units

build to customers

request

Page 26: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Friction wheel

for whire ropes build

to customers request

Page 27: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Friction wheel for whire ropes

-It`s own power unit

-Operation and torque setting

directly or by remote control from

-Complete system ATEX zone I

if needed

-Multiple drum diametres and drum

width

Page 28: NCS Hydraulik GmbH · Including remote control panel ... in NCS Control Units . Control Unit 5 and 10 major service and upgrade to comply to API16D Previously Afterwards. High Pressure

Contact:NCS Hydraulik GmbH

Auf dem Radberg 2

D- 27721 Ritterhude

Tel.: +49 (0)4292 9925010

Fax: +49 (0)04292 9925029

e-mail: [email protected]

www.ncs.hydraulik.de