nd-4679-en - brimrun.is · nd-4679-en ku-100 operation and maintenance manual 1 ... rev. mar 2010 ....

ND-4679-EN KU-100 Operation and Maintenance Manual

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KU-100 KU-BAND VSAT

Operation and Maintenance Manual

This user guide explains the fundamentals of the Ku-100 antenna system for usage, troubleshooting. For details about installation, please refer to the Ku-100 Installation Manual.

<Table of Contents> page

For safe and proper operation 2

1. System Overview 11

1.1 System Components 13

2. Initial Settings 17

2.1 Setting Preparations 18

2.1.1 Install maintenance tool 19

2.2 Setting File Preparations for ACU 23

2.2.1 Local Setting File 24

2.2.2 Alignment Setting File 26

2.2.3 Blocking Area File 28

2.2.4 Network Setting for Ku-Mate Navigator 31

2.3 Update Settings 32

3. Operation 36

4. Troubleshooting 37

4.1 Troubleshooting Overview 37

4.2 Troubleshooting 38

5. Parts Replacement 39

Glossary 40

Rev. Mar 2010


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For safe and proper operation

• This manual provides information for proper operation of KU-100.

• Read this manual carefully before use.

• Keep this manual at a place for operators and maintenance personnel referring at any time to see.

• Keep Cautions for Safety and Cautions for Installation for proper operation and prevention from happening for an accident of physical injury and/or damage of property.

• Hazard Level caused by improper use is shown by . Details are defined in a table.

CAUTION!!!!!!!! WARNING


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【【【【Cautions for Installation】】】】

When wrong handling is done,

there in a possibility of relating

to death or serious injury.

WARNING!!!!

PROHIBITTED

Do not install and connect every unit to outside of service technician.

It may cause fire or electric shocks.

Equipment not suitable for use in the presence of a flammable anesthetic mixture with

air or with oxygen or nitrous oxide.

It may cause fire.

Do not install ACU in humid area

It may cause fire or electric shocks.

There is an air inlet on hatch of ADU.

Do not close the inlet.

It may cause malfunction.

Do not set anything heavy on the cables connected to the unit nor allow it to become

pinched, or cut. If the power cord becomes damaged, replace it immediately to avoid

shock hazard or electrical fire.

When the power cord is replaced, use the same type as originally supplied.

Do not connect power cable to multiple outlet.

It may cause fire.


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WARNING!!!!

FOLLOW INSTRUCTIONS

This product is designed to operate at 100-240V AC 50/60Hz.

Never connect to any outlet or power supply having a different voltage or frequency.

Excess power may cause trouble or fire.

It may cause electric shocks if not grounded.

Equipment energized from an external electrical power source, Class I equipment.

KU-100 must be earthed.

Use over AWG18 cable.

(* IEC 60335.1, IEC60598.1)

Accessory screws and nits fixate ADU absolutely to the vessel mast.

It may cause to drop or fall and result to physical injury.

Be sure to pick up ADU by the crane.


The ACU is an air-cooled type. Do not block the inlet or outlet of the air route.

The inlet is located on each side and the outlet is on the rear.

Be sure daily check condition of DC fan on back side ACU.

When unplugging the power cord, hold the plug, and remove it carefully.


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to damage of injury or property.

CAUTION!!!!

PROHIBITTED

Do not install the unit in places with excessive vibration or on unstable areas.


Be careful not to pull the cables connected to the unit with excess force during

plugging/unplugging or when the connecters are in use.


Clean up the surface of radome so as not to block the antenna.


Heavy objects can damage ACU and cause malfunction.



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CAUTION!!!!

FOLLOW INSTRUCTIONS

The ACU is designed, manufactured and examined for indoor use only. Never use it

outdoors.

The operating temperature range is -25 ﾟ゚゚゚ C - 55 ﾟ゚゚゚ C.

Make sure that the temperature inside the rack does not exceed this range.


When transporting KU-100, be sure to keep direction of ADU.


If the ACU is mounted onto a rack, settle it securely by using screws on four places.


Some connectors have lock mechanisms. When connecting，，，，confirm the connectors

are locked and when disconnecting, confirm the lock is released.


When the ACU is drawn from the rack, be careful not to entangle the cables at the rear

panel.


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【【【【Cautions for Usage】】】】




WARNING!!!!

PROHIBITTED

Nothing other than supplies for KU-100 should ever be inserted into the ADU/ACU.

Other items can cause a safety hazard and extensive damage to the mechanism and

electronics.

Liquids which get into the unit can cause serious damage to the unit and potential

shock or fire danger. If liquid is spilled into or seeps into the unit, unplug the Power

Cord immediately and seek service as soon as possible to avoid additional or possible

damage due to corrosion.

Do not touch the ACU with a wet hand.

It may cause electric shocks.

Stay away more than 24m away from the area where the antenna may be transmitting. It

It may cause bad effects to the human body.


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【【【【Cautions for Usage】】】】




CAUTION!!!!

PROHIBITTED

Do not repeat powering ON and OFF in a short period.


KU-100 is a communication system with the satellite.

Do not use another purpose.

FOLLOW INSTRUCTIONS

If clap of thunder, you must turn power off and unplug the power cord soon.

If KU-100 emits smoke or abnormal sounds, immediately unplug the power cord from

power outlet.

Contained use may be dangerous.

When do not use for a long time, unplugging the power cord.


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【【【【Cautions for Maintenance】】】】




WARNING!!!!

PROHIBITTED

Do not remove the cover.

There are no user serviceable parts inside and you will expose yourself to hazardous

voltages or you may cause damage to the unit.

The lightning flash with arrowhead symbol, within an equilateral triangle, is

intended to alert the user to the presence of uninsulated ”dangerous voltage” within the

product’s enclosure that may be of sufficient magnitude to constitute a risk of electric

shock.

FOLLOW INSTRUCTIONS

When check inside ADU, turn off power switch both ADU and ACU.

It may cause electric shocks.


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【【【【Cautions for Abolishment】】】】




WARNING!!!!

FOLLOW INSTRUCTIONS

When you discard ADU and ACU, based on “Waste Disposal and Public Cleansing

Law*”, you must discard ADU and ACU as industrial waste subject to special control.

*Check the law in your home country.


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1. System Overview KU-100 is an antenna system used for broadband satellite communication onboard vessel.

The KU-100 system consists of the Above Deck Unit (ADU) and Antenna Communication Unit （ACU）installed in below deck. Major performances of the KU-100 are shown in Table 1-1.

Figure1-1 KU-100 outline

ADU （Above Deck Unit） ACU （Antenna Communication Unit）


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Table1-1 Major Performances of KU-100

Note- Comply with IEC60945 Eutelsat Type Approval (Cert: EA-V056)

1m Antenna

Reflector Size 1m

Radome Size Approx. 1.60m(D) x 1.75m(H)

Weight Approx. 175kg

Mount 3-axis servo control

Transmit 14.00 - 14.50 GHz / 950 - 1,450 MHz

Receive 10.95 - 12.75 GHz / 950 - 1,700 MHz

Transmit Linear

Receive Linear

Transmit >27dB

Receive >20dB

49.0dBW typ. @14.25GHz with 8W BUC

18.4dB/K typ. @12.50GHz

Method Conical Scan + Rate Sensor

Accuracy +/- 0.2 deg. (o-p)

Az 540 deg. (continuous)

El -25 to +115deg.

Average 40m / sec

Maximum 60m / sec

Roll +/-30deg/ 7sec

Pitch +/-10deg/ 5sec

Yaw +/- 4deg/ 20sec

Turning Rate +/- 6deg/sec

Vessel I/F Navigation Gyro Compass (NMEA0183)

Temperature -25 to +55 degC

Damp-Heat +40degC 93%RH 1cycle

100-240VAC 50/60Hz +/-5%Power Supply

Environmental Condition (*)

Vessel Motion

Item

Antenna

Wind Load

RF/IF Frequency

Polarization

Cross Polarization Discrimination

Tracking

Gimbal Angle Coverage

System EIRP

System G/T


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1.1 System Components The KU-100 system block diagram is shown in Figure 1.1-1. The router, GYRO compass, UPS and user PC are customer supplied equipment.

ADM 8WBUCASMReflectorRADOME POLPOLPOLPOL

ELELELELXELXELXELXELAZAZAZAZ 100-240V ACADU (Above Deck Unit)ACU　(Antenna Comunication Unit)

Vessel UPS50/60HzRouter(Vessel LAN)TX IFRef 10MHzHeading NMEA0183 (HDT/HDM)MODEMRX IF100-240 VAC GyroCompassEthernet

DIPDCMLNA OMTMPS TX IF Ref 10MHzRX IF CONTGPS

User PC

MOTENCMOTENCMOTENCMOTENC

Figure1.1-1 KU-100 System Block Diagram

Table1.1-1 Abbreviation

1 ADU Above Deck Unit

2 ADM Antenna Drive Module

3 ASM Antenna Sensor Module

4 BUC Block Up Converter

5 DCM Down Converter Module

6 DIP Diplexer

7 MPS Multi Power Supply

8 MOT Motor

9 ENC Encoder

10 ACU Antenna Communication Unit


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(1) ADU (Above Deck Unit)

Figure1.1-2 ADU (Above Deck Unit) outline

Through hole（Cable insertion slot）Line mark

Hatch

Through hole（Cable insertion slot）Line mark

HatchHatch

Figure1.1-3 Bottom of ADU (Radome base) outline

Radome


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(2) ACU (Antenna Communication Unit) The ACU is 19-inch rack mount type.

Figure1.1-4 ACU (Antenna Communication Unit) outline

Table1.1-2 NFB Indication of Front Panel

No Indicator Description

1 POWER Non Fuse Breaker (NFB) to provide power source to ACU and ADU. Provide AC power to ACU and ACU by pulling a lever to ON.

Table1.1-3 LED Indicators

No Panel indicator Description

1 POWER (GREEN)

Show that power is provided normally.

ON : Show that power is provided and operation normally. Show the system is in normal operation. 2

OPN (GREEN)

BLINK : Include setting file is being accessed by other unit.

ON : Show the completion of satellite acquisition and the KU-100 is ready to transmit and receive signal.

3 TRKG

(GREEN) BLINK : Show the system is in the state of cessation of transmit.

4 ACU FAULT

(RED) Indicates a fault in ACU.

5 ADU FAULT

(RED) Indicates a fault in ADU.

POWER POWER OPN ACU

FAULT ADU

FAULT TRKG

NFB LED


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(3) MANUAL-CD

Manual-CD contains installation manual, operation manual and maintenance tool. As shown in Figure 1.1-5.

MANUAL-CD

IM

└ KU-100 Installation Manual

OM

└ KU-100 Operation and Maintenance Manual

└KuMateNavigator_Setup.msi

Maintenance tool

MANUAL-CD

IM

└ KU-100 Installation Manual

OM

└ KU-100 Operation and Maintenance Manual

└KuMateNavigator_Setup.msi

Maintenance tool

Figure1.1-5 File tree in MANUAL-CD ①Installation manual is used when the equipment is installed to a vessel. ②Operation manual is used when you operate the KU-100. ③Maintenance tool is used when installation or maintenance work is carried out by a technician

authorized by Mitsubishi Electric Corporation. Maintenance tool includes the following software. (1) Ku-Mate Navigator : used to monitor the status of KU-100. (2) Maintain Ku-Mate : used to monitor the status of KU-100 and set various parameters during

installation or maintenance.

Ku-Mate Navigator Maintain Ku-MateKu-Mate Navigator Maintain Ku-Mate

Figure1.1-6 Screen of Ku-Mate Navigator and Maintain Ku-Mate


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2. Initial Settings Initial settings are operations to install the maintenance tools to user PC, build initial setting files and transfer them to the ACU. When carrying out settings, make sure that all the necessary equipment (to the MODEM etc.) is connected. To complete the setting, satellite tracking is required. Flow chart for initial settings is shown in Figure 2-1.

Setting preparations

Install maintenance tool

Edit setting file

Update settings to ACU

Complete initial settings

Setting preparations

Install maintenance tool

Edit setting file

Update settings to ACU

Complete initial settings

Figure2-1 Flow chart for initial settings


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2.1 Setting Preparations

(1) Preparation for Initial Setting ① Prepare a PC for maintenance tool to be installed.

Network setting of PC should be （192.168.0.8/24）. ② Prepare an Ethernet cable. ③ Prepare the following data files built based on section 2.2. - Local setting file - Alignment file - Blocking area file

(2) Check all connections

ADM 8WBUCASMReflectorRADOME POLPOLPOLPOL

ELELELELXELXELXELXELAZAZAZAZ 100-240V ACADU (Above Deck Unit)ACU　(Antenna Comunication Unit)

Vessel UPS50/60HzRouter(Vessel LAN)TX IFRef 10MHzHeading NMEA0183 (HDT/HDM)MODEMRX IF100-240 VAC GyroCompassEthernet

DIPDCMLNA OMTMPS TX IF Ref 10MHzRX IF CONTGPS

User PC

MOTENCMOTENCMOTENCMOTENC

Figure2.1-1 Illustration of Connection


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2.1.1 Install maintenance tool Installation Procedure (1) Requirement for Ku-Mate Navigator

The user PC needs to have the following performance.

OS Windows XP SP3

Windows Vista SP2

CPU Pentium4 1.8GHz （Recommended 2.4GHz）

Memory 512MB min (Recommended 1GB)

HDD 50 MB min

Display 1024 × 768dot min full color

LAN With Ethernet

.NET FRAMEWORK2.0 Download from the Microsoft homepage and install to the user PC.

Language for non-Unicode programs (Recommended)

Non-Unicode program language to be selected Japanese. (Using “Regonal Language options” in the control panel.)


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（2） Install ①Set CD-ROM of MANUAL-CD into CD-ROM drive. ②Double-click on the icons of “KuMateNavigator_Setup.msi” or “KuMateNavigator_Setup” in the Maintenance tool.

③After initiation of installation, click When “ update of NETFRAMEWORK”(?) appears, see the supplement of “Installation of NETFRAMWWORK2.0” This comment appears only on the PC without installation of NETFRAMEWORK2.0.

④Set the folder to be installed.

This is installed in the folder of ¥KuMate¥Navigator under C-drive by default.

⑤Select the folder in terms of user. ⑥Click


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⑦Confirm the installation and click

⑧Click and complete installation.


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（3）Boot up PC Ku-Mate Navigator will be started by double-clicking on the icon of Ku-Mate Navigator or Ku-Mate Navigator.exe (C:¥KuMate¥Navigator).

Short-cut for these icons will be available.

Detailed operation is described in HELP of Ku-Mate Navigator.

KuMateNavigator.exe KuMateNavigator


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2.2 Setting File Preparations for ACU Setting file list explained on Table 2.2-1. Each parameter reflects from the Ku-Mate Navigator to the ACU, and becomes effective after restart.

Table2.2-1 List of Setting File (ACU) No Name Content Remarks

1 Local Setting File (localset.txt)

File for network settings of ACU.

2 Alignment Setting File (alignment.txt)

To fit coordinate axis of ADU and vessel. YAW is set to 45degrees initially.

3 Blocking Area Setting File (blocking.txt)

Setting for blocking area.

In the initial setting, all directions belong to blockage area.

Table2.2-2 List of Setting File （（（（Ku-Mate Navigator））））

No Name Content Remarks

1 Setting Network (password.ini)

File for network settings of Ku-Mate Navigator.


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2.2.1 Local Setting File (localset.txt) This file is for network settings. Below is an example of the local setting file. Note- If file is not set correctly, the User PC cannot connect to the ACU.

Figure2.2.1-1 Local Setting File Example

; Ku-Mate(R) SX-5300 ; antenna control unit local setting parameter file ; create date :2010/01/09 Ver 1.01 ; responsible author :Nippon Danji ; $SECURE_OPERATION_SET_START $SECURE_OPERATION_SET_END $BASIC_CONFIG_START ;======= IDENTIFY CODE SETTING =============== AcuPartsNumber ("PNRB00000-G01" ) ; AcuPartsNoInit=0 AcuSerialNumber ("SN00000000" ) ; AcuSerialNoInit=0 ;-- OPTION-------------- DisableSameTxPolAndRxPol; TxLoFreq(13.05);[GHz] ;-- INSTARATION PARAMETR -------------- setyaw ( 1 ) ;1=CW, -1=CCW setGyroDefaultReceiveSpeed(1) ;GYRO SPEED 0 = 9600, 1 = 4800 SetDdmRxGain(31);[dB] ;-- GPS-------------- ;ExGpsOn ;Ethernet GPS ExGpsOff ;Bult-in GPS ExGpsRxUdpPortNumber(10021) ;Ethernet GPS UDPport; ; ;======= NETWORK CONFIGURATION ==================== AcuMyIPaddrAndMask ("192.168.0.6",0xffffff00,40001,0x2000 ) ; ACU : IP address , subnet mask , udp receive port no, acu pin AcuLogServerIPaddress ("192.168.0.8","acu","melco123!","/home/acu") ; LoggingServer(FTP server ) IP address,ftp loginmane , ftp passwd, log dir ;I/F0 AcuSGWIPaddress ("192.168.0.7",60001, 40011,0xffff ) ; IP address,tcp port no., udp port no., pin no. ModemIPaddress ("192.168.0.7", 40012); Modem IP address, Modem Sync Status Udp port no. ;I/F1 ModemIPaddress_TCP ( "192.168.0.5", 50000);Modem IP address, Modem Tcp port no. ;MaintPC MaintPC_IPaddress ("192.168.0.8", 40021, 0xaaaa);MaintPC IP address,udp port no., pin no. setModemIfMode( 1 ) ; $BASIC_CONFIG_END

Input IP address and subnet mask (Address A)

Input IP address in the PC to store log of ACU

Input IP address of Modem (Address M)

Input IP address of a PC in which Ku-Mate Navigator is installed. (Address P)


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HUB

ACUIP address:192.168.0.6Subnet mask:24bit（Address A）

PCIP address:192.168.0.8（Address P） MODEM

IP address:192.168.0.5（Address M）HUB

ACUIP address:192.168.0.6Subnet mask:24bit（Address A）

PCIP address:192.168.0.8（Address P） MODEM

IP address:192.168.0.5（Address M）

Figure2.2.1-2 Example of Network setting for connecting unit


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2.2.2 Alignment Setting File (alignment.txt)

The vessel coordinate and direction of ADU line mark (Az=45°) should be in accord when setting the ADU.

To ensure accessibility to the hatch during maintenance, the ADU can be set at the position of 90/180/270°from the coordinate. In this case, input the shifted value into ”AntOffsetYaw”, shown in Figure 2.2.2-2. The Yaw direction pole is shown in Figure 2.2.2-1.

Line mark (Az=45deg)

Az=0deg

STERN BOW+++ ROLLYAWPITCHCoordinate system

Line mark (Az=45deg)

Az=0deg

STERN BOW+++ ROLLYAWPITCHCoordinate system

Figure2.2.2-1 ADU Az=45°°°°Direction and Yaw Pole

Figure2.2.2-2 Example of Alignment File

; KU-100(R) SX-5300 ; antenna control unit antenna alignment file AntAligFormatVersion ("Ver1.0") ; AntAligDataUniqName ("Ship Ant Alig") ; AntAligSettingDate ("2009/12/30 15:00:00") ; AntAligDefinitionAuthor ("Nippon Danji" ) ; AntPartsNumber ("PN000000000001" ) ; AntSerialNumber ("SN000000000001" ) ; AntMountFlag ( MOUNTED ) ; MOUNTED AntOffsetYaw ( 45.0 ) ; yaw offet[degree] AntOffsetPitch ( 0.0 ) ; 0.0 AntOffsetRoll ( 0.0 ) ; 0.0 setPolCompenRefElevation(60.0);

Input difference between Azimuth and BOW direction. In case that the line mark on radome base plate fits The direction of BOW, input 45.0.


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Example In case that the direction of vessel’s bow is different from the line mark by 180degrees as shown in Figure 2.2.2-3, input 225.0 to ”AntOffsetYaw”.

Line Mark

ROLL

YAW

PITCH

Mast

ADU

BOW

Coordinate of vessel(From side view)

Line Mark

ROLL

YAW

PITCH

Mast

ADU

BOW

Coordinate of vessel(From side view)

Figure2.2.2-3 Example of ADU installation


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2.2.3 Blocking Area File (blocking.txt) This is a file that specifies the vessel structure and/or blocking area. It is possible to set by every one-degree either in Elevation (-25 to 89 deg) or Azimuth (0 to 359deg) directions. Files are created according to the measurements made during equipment set up. File examples shown on Figure 2.2.3-1 to 2.2.3-3. Write the Azimuth direction on the vertical axis and the Elevation direction on the horizontal axis, ”B”(Block) in the covered direction, and ”O”(Open) in the uncovered direction.

Note- That all values are set to ”B” initially..

The file must be transferred to the ACU after the alignment adjustment has been completed. Incorrect operation may cause transmission to wrong target.


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-25deg

Block area

Open area

Block area

5deg

Figure2.2.3-1 Blocking Area (Elevation Direction)

Block area

Open area

210deg

80deg

Figure2.2.3-2 Blocking Area (Azimuth Direction)


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Figure2.2.3-3 Blocking Area File Example

$BLOCKING_HEAD_START BlockingDataVersion (" 1.0 ") BlockingDataUniqName("DEFAULT ") BlockingDefinitionData("2009/12/28 12:00:00 ") BlockingDefinitionAuthor(" Nippon Danji ") $BLOCKING_HEAD_END ; $BLOCKING_BODY_START ;azimuth/elevation ;-----2222221111111111000000000000000000011111111112222222222333333333344444444445555555555666666666677777777778888888888 ;-----5432109876543210987654321012345678901234567890123456789012345678901234567890123456789012345678901234567890123456789 @000,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @001,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @002,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @003,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @004,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @005,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" ：：： @078,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @079,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @080,"BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @081,"BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @082,"BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @083,"BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" ：：：

@208,"BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @209,"BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @210,"BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @211,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @212,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @213,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" ：：： @351,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @352,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @353,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @354,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @355,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @356,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @357,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @358,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" @359,"OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO" $BLOCKING_BODY_END

Azimuth = 0deg Elevation = +5deg


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2.2.4 Network Setting for Ku-Mate Navigator (password.ini)

This file is for network settings to use Ku-Mate Navigator Below is an example of the network setting file.

Figure2.2.4-1 Network Setting File Example

[ApplicationLogin] ApplicationAdminLoginPassword =2>012<2<012>24100<241;68 ApplicationAdminLoginCryptKey =etaMuK ApplicationGuestLoginPassword =79457=59445677435743441; ApplicationGuestLoginCryptKey =20080306 [TelnetLogin] TelnetLoginAccount =061<391201072817050023 TelnetLoginAccountCryptKey =Mitsubishi TelnetLoginPassword =2>1928020017280708050;40 TelnetLoginPasswordCryptKey=electric TelnetLoginIPAddress = 192.168.0.6 TelnetTimeOut = 10 UDPPort = 40021 [MogiServer] MogiServerHost=127.0.0.1 MogiServerPort=40005 [HealthCheckModemStatus] HMStatusUDPPort = 40006 [ForwardingService] NumberOfTargets= 1 Target_1= Disable Target_1_Address= 192.168.0.10 Target_1_Port= 40030

Input IP address of ACU (Address A)


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2.3 Update Settings

Updating the prepared files are shown here. 1

Push up the ACU NFB (No Fuse Breaker) and turn on the power.

2

Confirm the POWER LED is turned on.

3

Launch Ku-Mate Navigator. IP: 192.168.0.8/24

4

Boot up Maintain Ku-Mate of Ku-Mate Navigator and update the setting file. Login Maintain Ku-Mate.

5

Select the file among “Update Config” of “tool” in “Menu” to be updated. Example show the procedure for localset and alignment file.

KuMateNavigator.exe


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6

The name of the file can be changed on the screen. On completion of update of the file, Press ”Save to ACU” of “File” in the menu bar.

7

This comment shows completion of update. Press All files described in 2.2 must be updated following the steps from 5 to 7.

8

After completion of update of all files, Press down the NFB of ACU for power-off. Set network parameter of connecting unit (PC and Modem).

9

Next, push up the ACU NFB and turn on the power. Confirm the POWER LED, OPN LED, TRKG LED is turned on.

10

Start up the external equipment (MODEM/SERVER etc.) and complete the specified satellite tracking movement.

11

Boot up Maintain Ku-Mate of Ku-Mate Navigator and Adjust alignment. Login Maintain Ku-Mate.


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12

Press “Start” button in the lower and center portion of screen when the system is ready for acquisition of satellite.

13

After 20 seconds, the calculation results will appear. Press “Update to ACU” button after appearance of calculated results and “OK” on the screen.

14

Push down the ACU NFB and cut off the power.

15

Next, push up the ACU NFB and turn on the power. Confirm the POWER LED, OPN LED, TRK LED is turned on.

16

Up-load blocking file to ACU. Boot Maintain Ku-Mate of Ku-Mate Navigator and login Maintain Ku-Mate.


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17

Select blockingarea file among ”Update Config” of “tool” in menu bar.

18

File can be changed on the screen. On completion of update of the file, press ”Save to ACU” of “File” in the menu bar. Update in ACU will start.

19

This comment shows completion of update. Press

20

Press down the ACU NFB for power-off


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3. Operation

After all setup procedures described in the previous section are done, perform the following procedure to

operate the KU-100.

Indications necessary for operation are displayed on front panel of the ACU as shown in Table 1.1-2, 1.1-3. Operation procedure on the front panel of the ACU (1) NFB (No Fuse Breaker): ADU ON

Turn NFB for ADU Power supply ON.

(2) NFB:ACU ON Wait 10 sec after Procedure (1), then turn NFB:ACU ON. Confirm that “POWER” on LED Display lights up green. If LED is turned off, be sure to check AC Power is supplied. Then all Powers turns off once and connect again. Starts from the procedure (1) again after assure to connect.

(3) Confirm that “OPERATION” on LED Display lights up green, which shows antenna is ready for

tracking. (4) Confirm green LED of “TRKG” is on. It may take some time until “TRKG” becomes ON from

“OPN” ON The state of green LED of “TRKG” being ON means that the KU-100 is under tracking.

(5) Confirm that red LEDs of “ACU FAULT” and ”ADU AULT” are OFF.

With that, It is ready for operation now.


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4. Troubleshooting 4.1 Troubleshooting Overview

This section shows the common operational issues that can affect performance of the KU-100.

▦▦▦▦ Satellite Coverage Issue KU-100 accesses Geostationary satellite. KU-100 is not available in the area where transmission is unauthorized.

▦▦▦▦ Satellite Signal Blocked Anything that stands between the antenna and the satellite can block the signal, resulting in lost reception. Common causes of blockage include trees, buildings, and bridges. Heavy rain, ice, or snow might also temporarily interrupt satellite signals.

▦▦▦▦ Radar Interference KU-100 must be kept out of line with nearby radars, as their energy levels might overload the antenna’s front -end circuits. Refer to the KU-100 Installation Guide for details. KU-100 cannot catch data from Satellite.

▦▦▦▦ Loose Connectors We recommend periodical checking the antenna unit’s cable connectors in the ADU.

▦▦▦▦ Cable Unwrap If your vessel makes consecutive circles in the same direction, the antenna will rotate 360 degrees before reaching the end of its internal cable. If this occurs, the system will automatically unwrap the cable by quickly rotating the antenna dish in the opposite direction. During this time, KU-100 will freeze momentarily.


38

4.2 Troubleshooting Methods of treatment for various kind of malfunctions are shown in this section. The state of the KU-100 is all shown on the LED on the front panel of the ACU. It is possible to confirm the state of the unit, and any kind of trouble, by looking at the LED.

Table4.2-1 Table of Troubleshooting Methods number content of failure state of ACU front LED Method 1 cannot power on no “POWER” (Green

LED) lights Check the power cable and confirm the power is flowing normally.

100～～～～240VAC 50/60Hz

no “OPN” (Green LED) lights

Initial boot up is failed. After checking the connected equipment, resume the power. If not restored, change the ACU.

“ACU” and ”ADU” (Red LED) lights

Check the state on the screen of Ku-Mate Navigator.

2 cannot establish communication

““““TRKG””””(Green LED) blinking

The KU-100 disables to transmit because of the command from external equipment. Check the state of external equipment.


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5. Parts Replacement The parts numbers for replacement can be serviced in the field are listed in Table 5-1.

Table5-1 Replaceable Units

ITEM Part Number

ADU KU-100AT/SX-5030

ADM RB154549

ASM RB256569

GPS RB363797

MPS RB363795

MOTOR-AZ RB363796

MOTOR-XEL RB363798

MOTOR-EL RB363799

MOTOR-POL RB256625

DIP RB154572

BUC RB363793

DCM RB154571

LNA RB255882

Belt-AZ RB154567-25

Belt-xEL RB154567-24

Belt-EL RB154567-23

Isolator RB154569-37

FILTER BOX* RB363825

SEMIRIDGED CABLE CBL_SM(A)

RADOME RSAK-N7821-G05

RADOME BASE RB154753

ACU KU-100AC/HS-4030 ACU

CABLE-AC NR-VM0307-VM0303-2M

*Replace FILTER BOX by new one every 3 years.


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Glossary

1 ACU Antenna Communication Unit

To have the function of all states transition control in KU-100 system with communication

to modem.

To have the additional function to control the tracking system.

2 ADU Above Deck unit

3 ADM Antenna Drive Module

ADM drive and control the antenna in a coordinated manner based on the motion

information from ASM.

4 ASM Antenna Sensor Module

To have acceleration sensor, angle velocity sensor built-in, and output the sensor

information to ADM with a serial data format.

5 BUC Block Up Converter

To convert IF １GHz signal into RF 14GHz signal and amplify RF signal up to 8W.

6 DCM Down Convertor Module

To convert RF １2GHz band signal from LNA into 2nd IF 4GHz band signal to provide with

DIP.

7 DIP Diplexer

functions

To pass on the signal between ACU and ADU.

To receive 10MHz reference signal, IF transmit band signal, base band signal from ACU.

To transmit 2nd IF receive band signal, base band signal from ACU.

To provide +24V DC power supply, 10MHz reference and IF transmit band signal to BUC.

To relay the base band signal to ADM.

To relay IF receive band signal and 10MHz reference signal to DCM.

8 MPS Multi Power Supply

To convert 100V AC power into +48V/+12V/+6.6V/+5V DC power and provide them to

other unit.

9 MOT/ENC Motor and Encoder

To drive the motors in accordance with the command from ADM.

The paper used in this manualis elemental chlorine free.

・FURUNO Authorized Distributor/Dealer

9-52 Ashihara-cho,Nishinomiya, 662-8580, JAPAN

Telephone : +81-(0)798-65-2111Fax : +81-(0)798-65-4200

A : FEB 2010.Printed in JapanAll rights reserved.

Pub. No. OME-50970-A

*00017336610**00017336610*(TATA ) KU-100*00017336610**00017336610** 0 0 0 1 7 3 3 6 6 1 0 *

nd-4679-en - brimrun.is · nd-4679-en ku-100 operation and maintenance manual 1 ... rev. mar 2010 ....

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