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NEDO’s Water Treatment Technology Activities Akira Yasui Director General Environment Department New Energy and Industrial Technology Development Organization 1

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Page 1: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

NEDO’s Water Treatment

Technology Activities

Akira Yasui

Director General

Environment Department

New Energy and Industrial Technology

Development Organization

1

Page 2: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

Topics

2

1. The Global Water Market

2. NEDO’s Activities

3. Future Development by NEDO

Page 3: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

1. The Global Water Market

3 Source: Global Water Market 2014

CAPEX: About 40%

OPEX: About 60%

Market Breakdown for 2013

Water resources 5%

Industrial CAPEX 3%

Water treatment plant CAPEX

4%

Wastewater treatment plant

CAPEX 7%

Water network CAPEX

9%

Wastewater network CAPEX

11%

Water treatment plant OPEX

5%

Wastewater treatment plant

OPEX 6%

Water network OPEX 12%

Wastewater network

OPEX 7%

Customer services,

overhead, etc. 25%

Industrial OPEX

6%

$556.8

billion

Page 4: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

1. The Global Water Market

4 Source:Global Water Market 2014

Capital Expenditure Forecast $ million

Growth in capital expenditures for water resources (reuse), water resources (desalination), and industrial water & wastewater is forecast to be remarkable.

0

50,000

100,000

150,000

200,000

250,000

300,000

2011 2012 2013 2014 2015 2016 2017 2018

Industrial water & wastewater

Water resources (Reuse)

Water resources (Desalination)

Sludge management

Wastewater treatment plants

Wastewater networks

Water resources (Others)

Water treatment plants

Water networks

Page 5: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

2. NEDO’s Activities

2.1 NEDO Project Results

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◆Development of water treatment technology

・Separation membrane technology

・System for energy saving MBR

・Separation and recovery technology for valuable metals

・Decomposition technology for persistent substances

・Megaton water system

◆Demonstration projects

Expanding technology overseas:

UAE, China, Singapore, Australia, other countries

Page 6: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

2. NEDO’s Activities

2.2 Water treatment technology development

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Environmentally-friendly and energy-saving water circulation system

River or Sea

Industrial park Urban area

Product water

Seawater Megaton water

system

Desalination

Tap water, Industrial water

Sewage

Wastewater

Separation and

recovery technology

for valuable metals

Innovative membrane

separation technology

Wastewater treatment Advanced

treatment

Integrated MBR system Decomposition

technology for

persistent substances

Page 7: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

2. NEDO’s Activities

2.3 Water treatment technology development ①

7

Reverse osmosis membrane Nanofiltration membrane ・An organic-inorganic hybrid membrane was

developed.

・Improvement of polymerization reaction and

development of uniform membrane formation

technology to realize technological advances.

・Achieved a chlorine-related membrane which largely

exceeds conventional membrane resistance.

・Energy consumption was reduced by more than

50% through simplification of membrane

preprocessing and high permeability.

・Interface polymerization method for NF

membrane skin layer was improved.

・Filtration quantity of water more than doubled

in comparison with current NF membranes

while maintaining high performance with flat

membrane performance.

・A new trial element enables energy saving of

more than 50% for current NF membranes.

Water treatment using innovative membranes

Page 8: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

2. NEDO’s Activities

2.4 Water treatment technology development ②

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Energy saving MBR

・Reduced MBR energy consumption 43% compared to existing system by using new membrane units and efficient units

Equipment in Fukusaki

・Volume: 400,150 m3/d × 2 lines ・Membrane units Line 1: 400 m2 Line 2: 240 m2 April 2012: Operational October 2012: Demonstration

Outcome

1) Operational outcome

Long-term stable operation

・Operational flux 0.8 m/d

・Reduced air volume 42-49% compared to existing system

・Operating at MLSS 11-14 g/L

2) Efficient units

① Filtration

② Airlift sewage recycling

Page 9: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

2. NEDO’s Activities

2.5 Water treatment technology development ③

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Separation and recovery technology for valuable metals

・ Innovation of extraction, precipitation, and adsorption

Nickel recovery

Page 10: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

2. NEDO’s Activities

2.6 Water treatment technology development ④

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Persistent substances

・Development of decomposition technology using biotreatment technology and advanced oxidation processes (AOP)

To decompose 1,4-dioxane:

Waste substance

1,4-dioxane

UF

MBR

Waste

-water

1,4-dioxane:

0.5 mg/L

1,4-dioxane:

5 mg/L

Ozone

H2O2

Bacterium to decompose

1,4-dioxane

AOP

1,4-dioxane:

500 mg/L

Page 11: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

2. NEDO’s Activities

2.7 Water treatment technology development ⑤

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Megaton water system

・Innovative low pressure seawater RO membrane

・Next-generation high-efficiency energy recovery device

・Highly durable low cost fiber-reinforced plastic pipe

・Low pressure two-stage high recovery SWRO system

・Bio-friendly pretreatment

CAPEX and water

production costs → Reduced by half

Page 12: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

Establish water recycling systems based on R&D results Conduct demonstrations in areas of expanding water markets → Strengthen international competitiveness

2.8 Demonstration projects

2. NEDO’s Activities

UAE

Oman

Singapore

China

Vietnam

Australia

Japan

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Target Features

China Lakes Ozone technology

Vietnam Rivers Membranes

Singapore (2 projects)

Fluorine high COD

Membrane biotreatment

Oman Wastewater from oil refinery

Membrane

UAE Wastewater On-site type

Australia Rainwater Rainwater

Japan Seawater and wastewater

Membranes and

desalination

Page 13: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

3. Future Development by NEDO

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NEDO’s target is growth markets. We can promote business

activities with advanced and core technologies such as water reuse,

desalination, industrial water, and wastewater.

Basic Policy

Activities Expected effects

R&D projects

・Reducing investment and operating costs with energy saving technologies ・Acquiring advanced technologies

Overseas demonstration projects

・Experience of maintenance and operations know-how ・Promotion by way of the “show-window effect”

Contributing to water treatment technologies

Page 14: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

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“Actions and Technical Strategies of Japanese Companies

for the Global Water Market”

Shinjiro Ueda

President

Global Water Recycling and Reuse System Association (GWRA)

Executive Technology Adviser

Infrastructure Systems Company, Hitachi, Ltd.

Robert Koch

Technical Expert

Corporate Engineering

Veolia Water Technologies

“Our Strategy and Japanese Water Treatment Technologies”

Page 15: NEDO’s Water Treatment · Water treatment plant CAPEX 4% Wastewater treatment plant CAPEX 7% Water network CAPEX 9% Wastewater network CAPEX 11% Water treatment plant OPEX 5% Wastewater

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Thank you for your kind attention.