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NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center Solutions © 2014 NetApp, Inc. All rights reserved. Limited Use

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Page 1: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

NetApp Data Center Design Presentation for

SVLG Data Center Efficiency Summit

November 5, 2014

Mark Skiff, PE, CEM, CFM

Director, IT Data Center Solutions

© 2014 NetApp, Inc. All rights reserved. – Limited Use

Page 2: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

Data Center Design Evolution

© 2014 NetApp, Inc. All rights reserved. – Limited Use 2

Capacity Build

Cost Configuration

Density

kW/rack PUE

mW $/kW year power & cooling >1

Generation 1

Multiple

Smaller

1-3

n/a

Hot / Cold Aisle Prior to 2006 <4 1.65

Generation 2 3 1.8 Cold Aisle

Containment 2006

8 1.55

Generation 3 25 2 / 8 Gen 2 w/

Economizer 2007 (Delivered 2009)

12 1.16

Generation 4 25

(scalable) 2.6

Gen 3 Plus

Refinement 2014

4 to 12 1.12

* Estimated annual

Page 3: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

Data Center Design Evolution

© 2014 NetApp, Inc. All rights reserved. – Limited Use 3

Capacity Build

Cost Configuration

Density

kW/rack PUE

mW $/kW year power & cooling >1

Generation 1

Multiple

Smaller

1-3

n/a

Hot / Cold Aisle Prior to 2006 <4 1.65

Generation 2 3 1.8 Cold Aisle

Containment 2006

8 1.55

Generation 3 25 2 / 8 Gen 2 w/

Economizer 2007 (Delivered 2009)

12 1.16

Generation 4 25

(scalable) 2.6

Gen 3 Plus

Refinement 2014

4 to 12 1.12

* Estimated annual

Page 4: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

Measuring Performance with PUE

© 2014 NetApp, Inc. All rights reserved. – Limited Use 4

0.0

0.5

1.0

1.5

2.0

Typical 2.0 PUE

Chiller Plant

AHU

UPS

Humidity Control

Transformer

Lights

IT

Power Usage Effectiveness (PUE) ratio cited as the data center infrastructure efficiency metric

Total power / IT equipment power

Infrastructure systems account for half of total energy in data centers

Typical data center PUE = 2.0

Lower the number the more efficient

Page 5: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

Opportunity + Innovation

© 2014 NetApp, Inc. All rights reserved. – Limited Use 5

Page 6: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

Typical Hot Aisle / Cold Aisle Configuration

© 2014 NetApp, Inc. All rights reserved. – Limited Use 6

Supply Air Supply Air

Page 7: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 7

Hot/Cold Aisle w/ VAV at 4 kW/Rack (150 watts/Square Foot)

Control Damper

Temp.

Sensor

C

R

A

H

R

A

C

K

Return Air

Page 8: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 8

Operational January 2007

– 360 racks @ 8kW / Rack (high

density; 770 watts/sf)

CRAHs Supply Constant Temp

Neutral Cold Room Pressure

– Modulating Dampers

Eliminates Air Mixing

Uniform temperatures

– Infrared shows warm areas blanking

gaps

Control Damper

Press.

Sensor C

R

A

H

R

A

C

K

Return Air

Contained Cold Aisle w/ Pressure Controlled Cooling

Page 9: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 9

Plan View & Cross Section

Cold Room Hot Aisle

Co

ld R

oo

m

Co

ld R

oo

m

Co

ld R

oo

m

Co

ld R

oo

m

Co

ld R

oo

m

Co

ld R

oo

m

Co

ld R

oo

m

Co

ld R

oo

m

Co

ld R

oo

m

Co

ld R

oo

m

Co

ld R

oo

m

Co

ld R

oo

m

AHU AHU AHU AHU AHU AHU

AHU AHU AHU AHU AHU AHU

Page 10: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 10

Air Handlers Main Aisle

End of Aisle Air Handling and Center Aisle

Page 11: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 11

Contained Cold Aisle (Cold Room) and Hot Aisle

Cold Room Hot Aisle

Page 12: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 12

NetApp Global Dynamic Lab (GDL) & IT Site 2

Opened March, 2009

2,166 racks, 12 kW per rack average load

Predicted PUE = 1.2 (annualized)

FIRST EVER ENERGY STAR RATED

Page 13: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 13

Plan View – 36 Cold Rooms x 60 cabinets

Corporate IT

R&D

25 mW = 770 watts/sf

Page 14: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 14

GDL1

Speed Control

Outside

Air

CRAH

RA

CK Cold

Room

Mixing Dampers

Cooling Coil

Hot Air

Return

Pressure

Sensor

Fan

Outside

Relief

Dampers

• 360 IT racks

– 6kW/rack

– Dual path UPS &

generators

• 1800 Engineering racks

– 12 kW/rack

– Utility power only

• 30 Engineering Network

racks

– 3 kW/rack

– Single path UPS &

generator

• Cold Room with Pressure

Controlled Cooling

• Airside economizer

• Elevated Air and CHW

Temps

Page 15: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 15

Main Hall; 1st Floor

Page 16: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 16

Cold Room; 1st Floor

Page 17: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 17

Measuring Efficiency with PUE

0.0

0.5

1.0

1.5

2.0

Typical 2.0 PUE

Chiller Plant

AHU

UPS

Humidity Control

Transformer

Lights

IT

0.0

0.5

1.0

1.5

2.0

1.2 PUE (Annualized)

Chiller Plant

AHU

UPS

Humidity Control

Transformer

Lights

IT

Power Usage Effectiveness (PUE) ratio cited as the data center infrastructure efficiency metric

Total power / IT equipment power

Infrastructure systems account for half of total energy in data centers

Typical data center PUE = 2.0

Lower the number the more efficient

NetApp RTP Building 4, predicted PUE = 1.2

State-of-the-Art Data Center 2009 2010 2011

EPA assumed PUE ratio 1.67 1.56 1.45

Page 18: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 18

Full FREE Cooling PUE = 1.07 Outside Air Temp = 73oF (23oC)

Cold Room 75oF (24oC) Return Air

91oF (33oC)

90%

10%

Speed Control

CRAH

Cold

Room

Mixing Dampers

Cooling Coil

Hot Air

Return

Pressure

Sensor

Fan

Outside

Relief

Dampers

90%

90%

10%

RA

CK

RA

CK

Page 19: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 19

Full PAY Cooling PUE = 1.30 Outside Air Temp > 91OF (33oC)

Return Air

91o (33OC)

90%

10%

Speed Control

CRAH

Cold

Room

Mixing Dampers

Cooling Coil

Hot Air

Return

Pressure

Sensor

Fan

Outside

Relief

Dampers

90% 100%

Cold Room 75oF (24oC) RA

CK

Page 20: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

PARTIAL Free Cooling PUE = 1.07 – 1.30

20

Outside Air Temp >75oF (24oC) to <91oF (33oC)

90%

10%

Speed Control

CRAH

Cold

Room

Mixing Dampers

Cooling Coil

Hot Air

Return

Pressure

Sensor

Fan

Outside

Relief

Dampers

90% 100%

Return Air

91o (33OC) Cold Room 75oF (24oC) RA

CK

100%

20 © 2014 NetApp, Inc. All rights reserved. NetApp Confidential – Limited Use

Page 21: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 21

TEMP (F) #HRS/YR % of YR

<75o (24oC) 5481 62%

75-80o 2043 23%

80-85o 585 7%

85-90o 426 5%

>90o (32oC) 225 3%

Raleigh Weather Data

“FREE”

“PAY”

Page 22: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

Actual Performance: 2013 Free Cooling

© 2014 NetApp, Inc. All rights reserved. NetApp Proprietary – Limited Use Only 22

Page 23: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

Actual Performance: 4Year Average Free Cooling

© 2014 NetApp, Inc. All rights reserved. NetApp Proprietary – Limited Use Only 23

Page 24: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

Actual Performance: 4Year Monthly Free Cooling

© 2014 NetApp, Inc. All rights reserved. NetApp Proprietary – Limited Use Only 24

Page 25: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

Actual Performance: PUE

© 2014 NetApp, Inc. All rights reserved. NetApp Proprietary – Limited Use Only 25

Current PUE = 1.16

Page 26: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. NetApp Proprietary – Limited Use Only 26

Lessons Learned and a Few “Ah-Ha’s”

PUE Range = 1.07 – 1.30 (average annual 1.16)

4 kW / rack average after 5 years

Construction Costs 20-33% of Industry

60 Degree Chilled Water

Temp Rise 16 degrees

TCOE 1/3 Site 1, 1/5 HQ, 1/7 Colo

Page 27: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 27

Global Dynamic Lab 2

Project Goals – Bigger, Better, Cheaper

Project Completion; May, 2014

Predicted PUE 1.12

Page 28: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 28

Data Center Space

Page 29: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 29

Center Aisle GDL2

Page 30: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 30

Mechanical System Improvements

• Increased Air Handling Capacity

• Incorporated Washable Outside Air Pre-filters

• Improved Air Distribution

• Eliminated Cooling Systems for Electrical Distribution Rooms

• Eliminated Evaporative Humidification Systems

• Selected More Efficient Fan Wheel

• Changed to Operable Window System Vs. Louver/Damper System

Page 31: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 31

Air Handling Capacity

Page 32: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 32

Washable Pre-Filters

Page 33: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

Actual Performance: 2013 Free Cooling

© 2014 NetApp, Inc. All rights reserved. NetApp Proprietary – Limited Use Only 33

Page 34: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 34

Improved Air Distribution

Page 35: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 35

Air Flow Through End of Hot Aisles

Page 36: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 36

Eliminated Electrical Room Air Conditioning

Page 37: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 37

Operable Window System for Exhaust

Page 38: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 38

Exterior View (open)

Page 39: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 39 3

9

Interior View (closed)

Page 40: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 40

Interior View (open)

Page 41: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

© 2014 NetApp, Inc. All rights reserved. – Limited Use 41

Summary and Recommendations

Containment w/ Pressure Control Allows for High Density

(and low construction cost)

Air Side Free Cooling Required for Low PUE

Sustainable Data Centers

• Low Energy Use

• Recycled Materials

• Non Potable for Cooling Tower Make-up

• Low Construction Costs

Supplier (A/E, GC) Selection is Critical Success Factor

Phased Construction Provides Flexibilty

(first cost and purchasing)

Page 42: NetApp Data Center Design - SVLG...NetApp Data Center Design Presentation for SVLG Data Center Efficiency Summit November 5, 2014 Mark Skiff, PE, CEM, CFM Director, IT Data Center

Thank you

© 2014 NetApp, Inc. All rights reserved. NetApp Confidential – Limited Use 42