netique infotech (p) ltd. welcomes you for the presentation of netique deckle matcher
TRANSCRIPT
Netique InfoTech (P) Ltd.
Welcomes you
for the Presentation of
Netique Deckle Matcher
Present ScenarioThe survey of Paper Mills shown that most of the paper mills does not have any suitable software for Deckle Matching. Most of the Paper Mills do the calculations by manual methods, which results to considerable amount of Trim Loss.
This Trim Loss can be minimized with a Scientific Approach in Deckle Matching Calculations.
Netique Deckle Matcher (NDM)
Objective
Minimize the Trim Loss by Maximize the Deckle utilization.
Netique Deckle Matcher (NDM)
Maximize the Customer Satisfaction .
NDM Basic Features
Data is processed for confirmed orders.
Netique Deckle Matcher (NDM)
Supports Multiple Machines with same or different Deckle width Reel orders can be separately processed Sheet Orders can be separately processed Sheet and reel Orders can be combined and processed
NDM Basic Features
Facility of fixing maximum number of circularknifes to freeze maximum number of reels to be cut.
Positive Tolerance for the Demand
Negative Tolerance for the Demand
Netique Deckle Matcher
NDM Basic Features
Netique Deckle Matcher
Adaptability If you have multiple machines , you can find out which machine gives better Trim efficiency for a particular Run When a satisfactory result is not achieved with existing data, the management can add other sizes or increase their quantity to get better Trim efficiency without any fatigue or they can add some more orders with suitable size to come
NDM Basic Features
Since it is a computerized process , even after releasing the cutting order and before manufacturing, it can be re-processed with some more new orders for better Trim efficiency
Netique Deckle Matcher
Immediate verification of Trim Loss in percentage and in Tonnage Immediate verification of unmet demands and over
production for management decisions
NDM Basic MethodsNo Inventory Method
Minimum Trim Loss Method
User Defined Method
Minimum Inventory Method
Netique Deckle Matcher
Designed to suit all the demands with out any Inventory. Otherwise Shortage of demand will be there
Programmed to suit all the Demands with out any inventory otherwise with very less inventory
Designed to get all the demands with Minimum trim loss but it will allow considerable Amount of inventory.
Apart from the above results we can try to have some other solutions according to our decision.
NDM Reports
Combination wise Tonnage report
Netique Deckle Matcher
Demand Vs Achieved quantity with Excess and Shortage report Analysing Reports for Different levels of losses .
(Jumbo Reel Loss, Winder Loss and Cutter loss)
NDM Optional Features
Calculation will be done by keeping
bad spot as rejected area or covering with wider
width and specifying total tonnage. Netique Deckle Matcher
2. Control over number of combination
3. Standard Bad spot problem
We can control the weight of each combination Greater than or equal to Some assigned value.
We can control the number of combinations in a run according to the practical condition.
1. Control over Weight per Combination
Netique Deckle Matcher
4. Edge Reels ( Long Deckle)a) Edge Reel can be fixed either on drive side or on
operator sideb) Edge reels can be fixed on both the sidesc) Multiple sizes may be declared as edge reelsd) We can assign a particular size on either sidee) Minimised edge reel tonnage
f) Restricting the tonnage for specified size of edge
reel
NDM Optional Features
Netique Deckle Matcher
5. Diameter Setting
a) Fixed diameter option
b) Variable diameter option
NDM Optional Features
7. RC MASTER / RE-WINDERa) For single reel size, 2 corresponding RC sizes can
be mentionedb) One is with trim and the other is without trim
Note : While solving, the priority will be given to the
original reel size than the RC sizes.
6. Standard sizesa) Multiple standard sizes can be utilized while making combination whenever necessaryb) Priority and Tonnage can be mentioned for the standard sizes also
NDM Optional Features
11.Control over number of sizes in a single Pattern
Netique Deckle Matcher
8. Controlling Individual Sizes for demand
Inventory on any odd sizes can be controlled
9. Controlling the difference between the two reel sizes
Very close reel sizes can be avoided in a single combination
10. Order card is developed as per customer requirement
NDM Optional Features
12. Non standard sizes will be converted to nearest
standard sizes for sheet cutting (For Simplex Cutter).
Netique Deckle Matcher
13. Core diameter(ID) , Outer Diameter (OD) for Reels
can be mentioned and sort out according while deckle
matching.14. Merging of same Grade quality Paper in a common
name which can be called in different names in
various branches.
NDM Optional Features
04/10/23
Comparison - GSM 230
33.3 34.26
0.96 0.08 0.07
33.3 33.66
0.36 0 00
5
10
15
20
25
30
35
40
Tons
Manual
Deckle Matcher
Manual 33.3 34.26 0.96 0.08 0.07
Deckle Matcher 33.3 33.66 0.36 0 0
(100%) (100%) Demand
(102.89%) (101.09%) Produced
(2.89%)(1.09%) Loss(0.23%) (0%)
Shortage(0.22%) (0%)
Excess
04/10/23
Trim Loss Saving (%) : 4.61 – 3.11 = 1.58 %
Overall Comparison
1184.8 1188.72
55.57 5.25 8.10 0.6436.889
1185.441184.8
0
200
400
600
800
1000
1200
1400
Tons
Manual
NDM
Manual 1184.8 1188.72 55.57 5.25 8.1
NDM 1184.8 1185.44 36.889 0 0.64
(100%)(100%) Demand
(100.33%)(100.05%) Produced
(4.69%)(3.11%) Loss
(0.44%)(0%) Shortage
(0.68%)(0.05%) Excess
This data is for 15 days run for a machine (capacity of 80 TPD)
Trim Loss Saving (Tons) : 55.57 – 36.89 = 18.68 TonsTrim Loss Saving (Rs.) : 18.68 x 7,000 = Rs. 1,30,760 (For 15 days Run)
04/10/23
Sizes 9 9 5 4 20 27 28 5 4 6 4 3 3 1 4 2 1 2
No of Patterns 31 30 12 9 239 526 450 8 8 25 13 3 12 1 7 2 1 2
Return on Investment (ROI) ROI is calculated based on a Machine which produces
2400 Tons per month(80 TPD). Value of saving is taken as Rs. 7000 / Ton as an average from various Product Mix.
@ 1% increase in productivity Savings would be 24 tons / Month
24 Tons * Rs. 7,000 = Rs. 1,68,000 / Month Rs. 1,68,000 * 12 months = Rs. 20,16,000 / Year Rs 20,16,000 * 5 years = Rs. 1,00,80,000 / Machine
Netique Deckle Matcher
Return on Investment (ROI) ROI is calculated based on a Machine which produces
2400 Tons per month (80 TPD).Value of saving is taken as Rs. 7000 / Ton as an average from various Product Mix.
@ 0.75% increase in productivity Savings would be 18 tons / Month
18 Tons * Rs. 7,000 = Rs. 1,26,000 / Month
Rs. 1,26,000 * 12 months = Rs. 15,12,000 / Year
Rs 15,12,000* 5 years = Rs. 75,60,000/ Machine
Netique Deckle Matcher
Return on Investment (ROI) ROI is calculated based on a Machine which produces
2400 Tons per month (80 TPD).Value of saving is taken as Rs. 7000 / Ton as an average from various Product Mix.
@ 0.5% increase in productivity Savings would be 12 tons / Month
12 Tons * Rs. 7,000 = Rs. 84,000 / Month
Rs. 84,000 * 12 months = Rs. 10,08,000 / Year
Rs 10,08,000 * 5 years = Rs. 50,40,000/ Machine
Netique Deckle Matcher
Netique Deckle Matcher
THANK YOU