new commercial presentation 2009

““Providing Excellence Providing Excellence

for thefor theNext Generation”Next Generation”

Insulated Concrete FormBuilding Technology

ICF Technology Overview and Applications

Code Approvals

Benefits of ICF technology

Details of “Nudura” – Insulated Concrete Forms

High Performance Schools and Achieving Net Zero

Today’s construction industry is looking for Innovative Materials...

...that meet the challenges and concerns of the changing world.

ICF Technology Overview

NUDURA Integrated Building Technology

NUDURA patented locking mechanism

4” form unit

6” form unit

8” form unit

10” form unit

12” form unit

Available in 4”, 6”, 8”, 10” & 12” core thickness

Features and Benefits Web design provides full 1 ½” fastening strip

8’ Standard Folding Form Units

8’ long

45 ° / 90° Form Units

Radius Wall Forms

Gable End Walls

Radius Topped Windows

Radius topped openings can easily be formed into NUDURA’s walls using a number of different methods

Note: Refer to 3.7-34 in the Installation Manual

Standard footings are installed according to applicable building codes and engineering requirements.

Stepped footings are easily accommodated with the flexibility of ICF construction.

Footings installed…

Form units are stacked similar to building blocks to the required building dimensions.

Block are set…

Reinforcing rebar is placed according to the design requirements into notches provided by the webbing.

Reinforcing Rebar added…

Window and door “Bucks” or frames are placed in the wall.

“Bucks” can be created using several different material options.

Wall openings installed…

Electrical Installations Rough-In for electrical work is accomplished in various ways

Plumbing Installations Up to 1 ½” PVC pipe with coupler

in most flat wall systems

Rough in same as electrical

Mechanical Penetrations

Alignment Systems NUDURA’s Alignment System is made up of four components

Box channel

Adjustable diagonal brace

Guard rail post

Cat walk bracket

NUDURA’s Tall Wall Alignment Solution

Brick Ties and Flashing

Load Bearing Beams and Columns

Load Bearing Imbeds and Beam Pockets

Floor and Roof Truss Attachments

Completed Walls

Concrete Placement

Concrete placement rate should not exceed 4’ of lift per hour (per ACI 304 and CAN/CSA A23.1 for proper placement of concrete)

Factors that affect speed of concrete placement:

Slump of concrete Size of aggregate Air temperature Concrete temperature Rebar size and spacing Concrete mix design

Waterproofing Below Grade

Apply the waterproofing membrane below grade.

Nudura Applications

Schools, Universities and Educational Facilities

Healthcare Facilities

Hotels

Condominiums

Retail Facilities

Swimming Pools

Alvaton Elementary School – Bowling Green, KY

Energy StarAward Winning School

•CEFPI Southwest Region

Elementary School of the Year

Alvaton Elementary School - 2006Warren County SchoolsBowling Green, Kentucky750 Student Capacity77,000 sf

SCB: Case StudySCB: Case Study

• ICF Exterior wall construction (First ICF School in the Nation!)

• Geothermal heating and cooling

• Sandwich panel metal roof system R-30 insulation value

• Lighting and HVAC motion sensors

• Daylighting

• Energy efficient glazing at windows

• GREENGUARD certified interior finishes

High Performance Features:

35 kBtu/sf/year$167,259 Savings Annually

Hearn Elementary School - 2008Franklin County SchoolsFrankfort, Kentucky550 Student Capacity67,853 sf

SCB: Case StudySCB: Case Study

• ICF Exterior wall construction


• Automatic building shut-down system

• Daylighting





Joseph Warren Middle & High School – Bowling Green, KY

326,000 sq ft project

Live webcam – visit www.holdfast.com

Anderson County Board of Education – Frankfort, KY

Anderson County Elementary School

Nudura ICF Wall On the left a Nudura ICF wall; On the right a traditional CMU wall

Anderson County School

Bellarmine University Dormitories – Louisville, KY

Awarded this project based onthe speed of construction.

104,000 sq ft project

Construction began – Jan 2007

Completed – July 2007

Millville Seniors Housing – Millville, NJ

83,000 sq ft LEED project

1 floor per week - 6 man crew

Improved building schedule by 2 months

Elm Terrace Gardens – Lansdale, PA

45,000 sq ft

2 story – 72 bed facility

Biotech Medical Center

Hilton Garden Inn – Lewisville, TX6-stories + conference center ICF system allowed switch from PTAC units to Diakin System Able to reduce electric service to building by 3,500 AMPS (saved approx. $130,000)

West Village Time Lapse

Insulating Concrete Forms

0 Months 2006 10 19

2006 10 19

2006 11 09

2006 10 19

2006 11 09

1 Months 2006 11 17

2006 11 20

2006 11 22

2006 12 06

2006 12 12

2 Months 2006 12 18

2006 12 21

2006 12 30

2007 01 01

2007 01 02

2007 01 12

2007 01 13

2007 01 16

3 Months 2007 01 18

2007 01 25

2007 02 10

2007 02 14

4 Months 2007 02 15

2007 02 21

2007 02 28

2007 03 09

5 Months 2007 03 09

6 Months 2007 04 23

2007 04 23a

2007 04 24

2007 05 17

7 Months 2007 05 23

2007 05 23

2007 05 24

8 Months 2007 06 26

2007 06 26

2007 07 10

9 Months 2007 07 10

1 Year 2007 10 01

2007 10 01

1 Year 2007 10 01

West Village – Canada LEED Platinum Certified107 Units - $20 Million Cost

NUDURA Pools

Below is a list of some of Nudura’s current projects

17 condominium projects

20 hotels

34 medical facilities(eye care centers, cancer research centers, hospitals,

emergency centers and assisted living centers)

12 government center and military facilities

9 movie theaters

28 retail centers

North American Code ApprovalsUSA • ICC-ES: ER-6163

NES NER-663• Various Individual State approvals as applicable

CANADA

• CCMC (NRC – Canada #13063-R)• Ontario Ministers Ruling

Nudura Corporation is a certified Energy Star Partner and the Nudura ICF block does qualify

for LEED Program points.

Building Green Starts With NUDURA

• NUDURA is manufactured from recycled or recyclable material

•NUDURA Buildings produce little waste during the construction process and all waste is 100% recyclable

•NUDURA Forms emit no CFC’s or HCFC’s

•NUDURA Forms are manufactured under strict guidelines using only processes that are non-ozone depleting

•NUDURA’s unique technological design reduces waste during the construction process reducing the amount of waste sent to landfills.

Fire / Flammability Resistance Non-combustible self extinguishing materials Mandatory flame retardant in all foam plastic insulation (bromine)

Flame spread 5 Smoke Developed 300 (from UL File R5817(A))

Code dictates all foam plastics be protected with a thermal barrier Exteriors of multi storey buildings must be protected from flame

propagation Flame ignition temperature of 698°F and self ignition temperature

of 806°F in accordance with ASTM D1929 Concrete core provides a fire resistance rating of up to 4 hours.

(ASTM E119 – CAN/ULC - 101)

Code Approvals

Broad Wall Height and Building Type Capabilities Flexible Core Thicknesses

4,6,8,10,12 inch up to 24”

Below Grade

Single Story

Multi-story

Bearing and Curtain Walls

Versatile Finish Flexibility Brick Veneer

Stone

Cement Board Siding

Stucco

Direct Applied EIFS

Almost any finish can be applied to the inside and outside of an ICF

Nudura Details

And

Cost Comparisons

Please visit www.Nudura.com

Nudura Wall Section

Miscellaneous Wall Connection Details

Block and Plank

Interior walls – every other one

Exterior 6” walls 18500

Labor

Internal non-bearing walls

includes labor & materials

Insulation – interior walls only

Foam Fill

Red Steel 20 Tons

(fabricated odd jobs, $1)

Footing Design

Add for 5’ additional to building

for drywall & brick additions

Precast Floor System

Concrete SOG

Elevator walls

Total

$170,000.00

157,250.00

Included

$159,360.00

$12,000.00

$21,757.00

$50,000.00

$1,890.00

$330,825.00

$42,600.00

$60,000.00

$1,005,682.00

Nudura ICF Wall System


includes $1 of contingency


Labor includes a $1 of

contingency




Shoring

Red Steel 20 Tons


Footing Design



Precast Floor System

Concrete SOG

Elevator walls

Total

$171,800.00

$158,915.00

Included

$121,360.00

$12,000.00

Not Required

$50,000.00

$1,890.00

$330,825.00

$42,000.00

$60,000.00

$950,025.00

Infinity Systems Metal Stud

Wall System

42057 sf of Composite deck

epicore msr

Pourstop

Structural internal walls

Installation estimate

Exterior non-load bearing

walls 18500

Exterior installation 18500




Shoring

Red Steel 20 Tons

Check lateral loads

Footing Redesign

Shear Panel walls

Sheathing

Brick Relief Angle 30’ 3rd floor

Brick Relief Angle 30’ 4th floor

Concrete Pours 5” slab

Concrete SOG

Elevator walls and stairs

Total

$365,325.00

Included

Included

$157,775.00

$150,500.00

$25,000.00

$81,360.00

$6,000.00

Included

$50,000.00

$5,000.00

$3,500.00

??

$4,500.00

$4,500.00

$168,228.00

$42,600.00

$60,000.00

$1,124,288.00

Cost comparison completed by a hotel developer and contractor

Wood 2 x 6 Construction

Panel Walls interior and exterior

Interior walls 2 x 4 staggered

Interior Framing

Exterior 2 x 6

Labor to install should be 3.25sf bid at 4.25

Tyvek 30 rolls


R19 insulation .52st, .62sf both sides

(please note attic $38 is .51sf – this building

will cost approximately 7542

Insulation exterior walls 24k

Exterior 2 x 6 walls, 28000 ½ foam and R19

insulation, 3” 50,000

Red Steel 16 Tons

Shear Panel walls

Footing Redesign

Fire stopping, fire collars

Sheathing

In-between floors 42500, .52

Drywall Costs

Additional Brick Costs

Floor trusses and OSB

Concrete SOG

Elevator walls and stairs

Total

$113,447.00

$25,000.00

Included

Included

$138,125.00

$5,400.00

$34,560.00

$28,000.00

$40,000.00

$20,000.00

$5,000.00

$10,000.00

Included above

$22,100.00

$35,000.00

$16,286.00

$114,000.00

$42,600.00

$60,000.00

$709,518.00

Nudura ICF Wall System


includes $1 of contingency


Labor includes a $1 of

contingency




Shoring

Red Steel 20 Tons


Footing Design



Floor truss system and OSB

Concrete SOG

Elevator walls

Total

$171,800.00

$158,915.00

Included

$121,360.00

$12,000.00

Not Required

$50,000.00

$1,890.00

$114,000.00

$42,000.00

$60,000.00

$733,200.00

Cost comparison completed by a hotel developer and contractor

Weiland-Davco CorporationHopevale Church

SPEED OF CONSTRUCTION

=

NUDURA’s Standard Form Places 12 sq. Ft in one Building Step.

SPEED OF CONSTRUCTION : LABOR PRODUCTION RATES

• Following Rates are quoted from “RS-Means Labor Rates for the Construction Industry-2009” • 8 - inch thick foundation walls – cut joints no reinforcing 0.094 man hrs/sf

• 10 - inch thick 0.114 man hrs/sf

• 12 – inch thick 0.160 man hrs/sf

• 8 - inch thick above grade walls- tooled joints- foam inserts 0.111 man hrs/sf

• 10 – inch thick 0.138 man hrs/sf

• 12 - inch thick 0.192 man hrs/sf



• 6 - inch below grade walls- few openings simple plan layout -0.020 man hrs/sf•6 - inch above grade walls – average openings – experienced crew -0.040 man hrs/sf



• 6 - inch below grade walls- few openings simple plan layout -0.020 man hrs/sf•6 - inch above grade walls – average openings – experienced crew -0.040 man hrs/sf

• 6 - inch above grade walls – commercial construction - 10 foot walls -0.050 man hrs/sf

• 8 - inch above grade tall walls – commercial warehouse - avg. openings -0.070 man hrs/sf



• 6 - inch above grade - multi-story complex plan - avg. openings - 0.060-0.070 man hrs/sf

• 10 - inch tall walls -(gymnasium-warehouse) - 0.070-0.080 man hrs/sf

WWW.SCB.KYWWW.SCB.KY

HIGH PERFORMANCE SCHOOL FACILITIESHIGH PERFORMANCE SCHOOL FACILITIES

KENNY STANFIELD, AIA

• WALLS BRACED FROM INSIDE BUILDING FOOTPRINT WHICH REDUCES CONSTRUCTION IMPACT ON SITE

High Performance Features of Nudura Wall System

• REDUCES CONSTRUCTION TIME DUE TO SPEED OF WALL ASSEMBLY

• LABOR COSTS LOWER THAN TRADITIONAL MASONRY WALL CONSTRUCTION

•ICF WALL SYSTEM ALLOWS ANY TYPE OF VENEER SURFACE

•ALVATON FAÇADE CONSISTS OF ACCENT & FIELD BRICK, GROUND FACE CMU, AND E.I.F.S. TRIM & SOFFITS

SCB’s Energy Cost Case SCB’s Energy Cost Case StudiesStudies

DESIGNING THE SCHOOL OF THE FUTURETODAY

ACHIEVING NET ZERO ENERGY

Richardsville Elementary School


InnovationInnovation


Active Daylight•Projects both direct and indirect

sunlight into classroom space by light shelves and/or solar tubes while reducing the need for artificial light

•Results in enhanced day lit classroom space and reduced lighting energy consumption.

•Natural light in classrooms creates a pleasant, comfortable visual environment which can increase student and teacher performance

HIGH PERFORMANCE FEATURES OF ICF WALL SYSTEMHIGH PERFORMANCE FEATURES OF ICF WALL SYSTEM

Typical ICF WallSection


High Performance Wall System – Insulated Concrete Forms (ICF)

• Improves speed of construction

• Comprised of greater than 50% recycled

material

• Reduces construction waste

• Reduces noise infiltration

• Blocks out allergens and air pollutants

• High strength / storm resistant


Photo Voltaic System (PV)

•280 kW System size

•Grid tied system

•PV System to produce 358,000 kWH annually

•44,400 square feet of panels on roof

•5,600 square feet of panels on covered parking structure

•Tennessee Valley Authority program

InnovationInnovationRichardsville Elementary SchoolWarren County SchoolsBowling Green, Kentucky550 Student Capacity72,285 sf

• Photo Voltaic System

• ICF Interior and exterior wall construction


• De-centralized pumping

• Lighting and HVAC motion sensors

• White reflective membrane roof

• Bio-retention swales

• Active daylighting with light shelves and solar tubes

• “GREEN” Kitchen management

• Wireless technology




Net Net ZeroZeroEnergyEnergy


Richardsville Elementary School in Kentucky will be the first Net Zero Energy designed public school in the nation.

14 college / university student residences completed

3 community colleges in design

7 additions to existing facilities specified (specifically

for sound attenuation capabilities)

12 schools have been secured and/ or broken ground

87 primary and secondary schools specified

278 School districts considering NUDURA ICF’s

NUDURA Educational Sector Projects

Currently working on 3 net-zero schools

Is there any other type of wall system that will meet these specifications and provide these benefits?

Benefits•Structural Stability

•Energy Efficiency

•Sound Resistance

•Finished Wall System – ready for exterior façade and interior finishes

What type of buildings do you feel that this product is suitable for?

“Progress occurs when courageous, skillful leaders

seize the opportunity to change things for the better.”

Harry S. Truman (1884-1972)

Thank you

NUDURA and its network of Distributors wants to thank everyonefor taking time out of their busy schedules

to attend today.

new commercial presentation 2009

Documents