new generation interhol manholes … features of future manholes are defined in the standard en...

ISO 9001:2008ISO 14001:2004BS OHSAS 18001:2007 No. АТ-00569/0

No. АТ-10310/0No. АТ-01397/0

macedonian quality


No. АТ-10310/0No. АТ-01397/0

POLYETHYLENE AND POLYPROPYLENE

NEW GENERATIONINTERHOL MANHOLES

FUTURE

25

InterConstructionisadynamicandinnovativecompanythatwasestablishedtorespondtomarketneedsforinfrastructuralfacilities(sewage)wheretogetherwiththeexperienceandorganizationofteamledtorapidcreationofarecognizablebrand.

Thecompanyisequippedwithrotomouldingtechnology,andtoincreasethecompetitivenessofthemarket,continuouslyimprovingthespeed,qualityandrangeofproducts,wasrealizedtheideaofintroducinginjectiontechnology.

Durability,lexibility,resistancetochemicalsandhighqualityproductsareobtainedusingnonrecyclablematerialswithoutaddinganygas oradditives.

AsevidenceofthesuccessoftheworkandthequalityoftheproductionprocessisISO9001:2008,ISO14001:2004andOHSAS18001:2007-certiicatesofquality.

InterConstructionoffersdetailedtechnical-functionalsolutionsthatmeetthevariousrequirementsofmanyindustries.

150 - 200 mm

min 500mm

FORTECHNOLOGY

Injectiontechnologyishighsofisticatedtechnology.Itisthebestmethodforhigh-performanceofproductswithidealsurfaces.

Theadvantagesofusingthistechnologyare:

џ flexibilityџ quick,efficientandeffectiveproductionџ economyџ enablesproductionofelementswithdifferentsizesandshapesџ safeproduction

MATERIALS

ThenewgenerationINTERHOLmanholes-FutureismadeofpolypropyleneandpolyethylenePEPPaccordingstandardEN13598-1,EN13598-2.Environmentalandhighqualitymaterialsthatcanbeeasilyrecycledandthermallytreated.

Tableno1:Characteristicsofpolyethylene

Tableno.2Characteristicsofpolypropylene

Melfflowindex(190°C/2.16 kg)

Density

Tensilemodulus(1mm/min)

Meltflowindex(230°C/2.16 kg)

Density


FORTECHNOLOGY

Injectiontechnologyishighsofisticatedtechnology.Itisthebestmethodforhigh-performanceofproductswithidealsurfaces.

Theadvantagesofusingthistechnologyare:

џ flexibilityџ quick,efficientandeffectiveproductionџ economyџ enablesproductionofelementswithdifferentsizesandshapesџ safeproduction

MATERIALS

ThenewgenerationINTERHOLmanholes-FutureismadeofpolypropyleneandpolyethylenePEPPaccordingstandardEN13598-1,EN13598-2.Environmentalandhighqualitymaterialsthatcanbeeasilyrecycledandthermallytreated.

Tableno1:Characteristicsofpolyethylene

Tableno.2Characteristicsofpolypropylene

Melfflowindex(190°C/2.16 kg)

Density


Meltflowindex(230°C/2.16 kg)

Density


Feature

Feature

Unit

Unit

Standard

Standard

Value

Value

3,5-4

150 - 200 mm

min 500mm

CHARACTERISTIC OF FUTURE MANHOLES

Due to environmental pollution, global warming, the phenomenon of the greenhouse effect in large frames began to raise public environmental awareness through a variety of projects worldwide.The EU policy in the field of environment is based on high standards and encouraging innovation.That talks about this new era of manholes - Future manholes.

Temperature resistanceFuture manholes are constantly exposed on influence by different temperatures.The form of the manhole remains unchanged under bright sunny effect during the summer, and also can not harm it low temperatures, or even hot waste water from industries.Future manholes are stable at temperatures from -35 to +60 degrees Celsius. 100% waterproofnessFuture manholes are 100% leak-proof. It compactness guarantees the waterproofness.

Long lifeMade of PE and PP completely exclude the possible problems and damages that may occur in othertraditional manholes that have been used. All the characteristics that contain PE and PP as materials,have an important role in the strength and durability of the product.In this case Future manholes are an excellent product with high quality features that ensure long life.

Maintenance and securityThe smooth inner surface of Future manholes prevents the collection of sediment that provides a highcoefficient of flow of wastewater. This important feature allows an extension of the lifespan of the manholeat the same time maintaining it. Security is provided through a specially designed non-slip stairs that arean integral element of the manhole. It can be made from several materials (PE, PP, aluminum, iron)depending on the claim.

AdjustableFuture manholes are adjustable in each domain: the height of the manhole, size socket connection to any kind of tube.

Chemical resistanceThe characteristic resistance of PE and PP chemical aggression is well known.The features of Future manholes are defined in the standard EN 13598-1/2, which confirms that theshafts of PE and PP are water resistant to a wide range of PH values, such as domestic and otherwaste water, rainwater, surface and underground water. The list of chemical resistance FUTURE manholes can be produced at the request of customers.

Resistance of mechanical strokesPE and PP are resilient and adaptable materials that do not break, so Future manholes are resistant toshocks and falls that may occur during installation.

Fast delivery and developmentPlastic injection technology is highly productive per unit time. Depending on the needs of the buyer isable to perform certain changes of the product.

Light weight and easy to manipulateLow weight facilitates transport in two segments:- Do not exceed the maximum permissible weight of transportation;- Reduces the cost of transportation for use of all airspace in the transport vehicle. Manipulative vehicle (forklift, crane or robot) can easily be lift, move and load Future elements. Saving time and expense during installation.Thanks to the low weight Future manholes are mounted easily and quickly without the need to use heavy machinery which saves time and costs for installation.

L2

USES

DuetothecharacteristicsFUTUREmanholehaveversatilepurpose:

•SANITARY–SEWERSYSTEMS•LANDFILLS•CHEMICALPLANTS•SEWAGESYSTEMS

Themanholesareusuallypositioned:•ATTHEBEGINNINGOFTHECHANNEL•WHERETHECHANNELCHANGESTHEDIMENSIONS•WHERETHECHANNELCHANGESTHEDIRECTION•WHEREITCHANGESTHELONGITUDINALFALLOFTHECHANNEL

COVER

BASE

EXTENSIONS STANDARDS

l EN 13598 -1 Plastic pressurless pipe system, underground drainage and sewer. PVC-U, PP and PE.Specifications for manholes of accessories including shallow inspection

l EN 13598 -2 1 Plastic pressurless pipe system, underground drainage and sewer. PVC-U, PP and PE. Specifications for manholes and inspection chambers in a traffic environment

l EN 476 Common requests for components used in

l EN 14982 Determination of the class of stiffness.

l EN 14802 Determinations of the resistance in case of ltraffic or other external burdens.

l DIN 4124 Excavation, trenches , width of working space,

l EN 1610 Construction and testing of drainage and sewer

USES

DuetothecharacteristicsFUTUREmanholehaveversatilepurpose:

•SANITARY–SEWERSYSTEMS•LANDFILLS•CHEMICALPLANTS•SEWAGESYSTEMS

Themanholesareusuallypositioned:•ATTHEBEGINNINGOFTHECHANNEL•WHERETHECHANNELCHANGESTHEDIMENSIONS•WHERETHECHANNELCHANGESTHEDIRECTION•WHEREITCHANGESTHELONGITUDINALFALLOFTHECHANNEL

COVER

BASE

EXTENSIONS STANDARDS

l EN 13598 -1 Plastic pressurless pipe system, underground drainage and sewer. PVC-U, PP and PE.Specifications for manholes of accessories including shallow inspection

l EN 13598 -2 1 Plastic pressurless pipe system, underground drainage and sewer. PVC-U, PP and PE. Specifications for manholes and inspection chambers in a traffic environment

l EN 476 Common requests for components used in

l EN 14982 Determination of the class of stiffness.

l EN 14802 Determinations of the resistance in case of ltraffic or other external burdens.

l DIN 4124 Excavation, trenches , width of working space,

l EN 1610 Construction and testing of drainage and sewer

COVER

EXTENSIONS

BASE

714

Depending from the clients requests the manhole is delivered on field fully welded or in elements that are assembled with rubber.

First way to obtain a compact manhole is to produce it as a monolithic, the wanted height in one compact part.

The second way is with welding of the elements with extruder during which is used a PE/PP wire. The heating of the PE/PP surface of the elements of the manhole and the melted PE/PP wire from the extruder are joined and they form a manhole that is 100% waterproof.

The third way to obtain consistency is to assemble specially designed rubber between the joining of every element. This rubber gives full stability to the elements and waterproofness.

2.SocketFuturemanholesareunicproductswheretheFutureBaseisproduceddirectlywithsocket,butdependingofthecustomerneedsonthebasecanbedirectlyweldedPE/PPsocketaccordingtheneededdimensions.Thissocketsallowseasyandquickconnectionofthemanholewiththesewageline.

3. RubberThere is a specially designed waterproof rubber with different dimensions. Aperture of the base is made with special knife for each dimension, for correctly placement to the aperture, that is 100% waterproof. The rubber is situated on the already made aperture of the basis, and before you put it pipe in it, the rubber must be covered with grease Lubricant Neutrex or similar.

CONNECTION OF ADDITIONAL CONNECTORS WITH THE FUTURE MANHOLE

8 13

L

MANHOLESTHATLEAKConcrete manholes are produced from waterpermeableconcrete.Future manholes, thanks to the material andspecially designed rubber offers 100%guaranteeofimpermeability.

DAMAGEDSTAIRSSteps that corrode due to the wet environmenttherefore represent a huge security risk to theworker.Future manholes for that purpose have moreanti-corrosive type scales (PE, PP, fiberglass,stainlesssteel,aluminum,etc.).

BADLINKCONNECTIONSTheoldwaterandsewagenetworksinthepastweremadewithconcreteormetalpipes.Teamof expertswhoworkedon thedesignofFuturemanholes can offer amixture of everykindofpipe,regardlessofsizeandmaterial.

CHARACTERISTICSOFTHEMATERIALConcreteisamixtureofsandandcementwhichiselasticandflexible.Duetomechanicalstress,earthandwaterpressuresarisingas a resultofnaturaldisasters,concreteguttersleakandfire.Thanks to a superior blend of strength,flexibility and elasticity of materials used formanufacturing Future manholes do not havec ra ck s a nd a re du rab l e i n va r i ou senvironments.

DAMAGEDCOVERThe lackofasuitable frameworkorconcreteringcausesdamagetothemanholecover.The solution of Future manholes is usingconcreteringwhereloadofthetrucksisguidedstraighttotheground.

PASTAGAINSTTHEFUTUREADVANTAGESOFFUTUREMANHOLES

TECHNICALCHARACTERISTICS

FUTURE- newgeneration

manholes

h

H

LLL

h

H L L

INPUT1/OUTPUT1

INPUT1

OUPUT1

INPUT2 INPUT3

INPUT1/OUTPUT1

INPUT

INPUT2

OUTPUT1

INPUT1

INPUT2

OUTPUT

INPUT1

INPUT1/OUTPUT1

INPUT1/OUTPUT1

INPUT

INPUT

dimensions (mm)

dimensions (mm)

dimensions (mm)

dimensions (mm)

INPUT1

OUTPUT1

h

H

LLL

h

H L L

BASEDN800.600straightflow

dimensions (mm)

index Input / Output

INPUT

OUTPUT

BASEDN600.300


dimensions (mm)

index

INPUT

OUTPUT

INPUT

INPUTIN

PUT

OUTPUT

dimensions (mm)

index Input/Output

dimensions (mm)


BASEDN800.400-T,2Т

INPUT

INPUTIN

PUT

OUTPUT

INPUT

INPUT

OUTPUT

Input/Output

BASEDN800-Blindbase

BS800-BLINDBASE

asitisneeded

dimensions (mm)

COVER800-TYPE1

COVERID800-TYPE1

H-extension

dimensions (mm)possibilities of reducing/increasing the height of the cover

COVER800-TYPE2

COVERID800-TYPE2

dimensions (mm)

H-e

xte

ns

ion

EXTENSION800

EXTENSION800

dimensions (mm)H is total height , while h1 is the effective one

BASEDN800-Blindbase

BS800-BLINDBASE

asitisneeded

dimensions (mm)

COVER800-TYPE1

COVERID800-TYPE1

H-extension

dimensions (mm)possibilities of reducing/increasing the height of the cover

COVER800-TYPE2

COVERID800-TYPE2

dimensions (mm)

H-e

xte

ns

ion

EXTENSION800

EXTENSION800

dimensions (mm)H is total height , while h1 is the effective one

8 13

L


dimensions (mm)

Index Input / Output

INPUT

OUTPUT

BASEDN1000-Blindbase

BS1000-blindbase

asitisneeded

dimensions (mm)


dimensions (mm)


INPUT

OUTPUT


BASEDN1000.400-T,2Т

INPUT

INP

UTO

UT

PU

T

OUTPUT

TYPE 2ТTYPE Т

INPUT

OU

TP

UT

OUTPUT

dimensions (mm)

714

TANGENTENCONUSOD1000TANGENTCONUSOD1000

dimensions (mm)

EXTENSION1000

COVER1000-TYPE1

H is total height of the extension, while h1 is the effective one.

H-e

xte

ns

ion

EXTENSION1000

dimension (mm)

COVERID1000-TYPE1

H-extension

dimensions (mm)

COVER1000-TYPE2

COVERID1000-TYPE2

dimensions (mm)

possibilities for reducing / increasing the height of the cover

L2

index diameter (mm)

square cover

index diameter (mm)

cover

index diameter (mm)

concrete ring

ROUNDCOVER

CONCRETERING

SQUARECOVER

SEALFORCONCRETERING

SEALFORMANHOLE

Diameter of knife(mm)

index diameter (mm)

seal

REINFORCED WITH FIBER

index diameter (mm)

square cover

index diameter (mm)

cover

index diameter (mm)

concrete ring

ROUNDCOVER

CONCRETERING

SQUARECOVER

SEALFORCONCRETERING

SEALFORMANHOLE

Diameter of knife(mm)

index diameter (mm)

seal

REINFORCED WITH FIBER

150 - 200 mm

min 500mm

MANHOLE SETTINGS

PE and PP manholes must be set on sandy surface which should be a hard, and to used material that fits on lateral charging or fillings ( compression). The dimensions of the separated material should be from 0 to 32 cm, and dimensions of the crushed material should be from 0 to 16 cm.The surface should be made in layers of 15 to 20 cm and filled (compressed) to 97% by Procter. In case of presence of groundwater, the surface should be 30 cm made of concrete MB 15. Due to low weight the manual installation is possible, in case of machine handling tying the ropes and ribbons is allowed only around the button, bases manhole or to apertures intended for it.

MANHOLE FILLINGS

You have to use same material as for the foundation. Fill the manhole correctly , grained material has to compressed by layers of 30 cm max, up to 97% of Procter, at least 50 cm wide from manhole.Filling around and under the manhole is important to prevent possible deformation and leaning.

INSTALATION OF THE FUTURE MANHOLE

H M

AN

HO

LE

CONCRETE RING

BODY ROAD

BODY ROAD

30cm Layers

50cm Wide

around the manhole

0/16 pices

0/32 grained

Compresset by

97% proctor

IRON ACCES COVER

SET UP OF CONCRETE RING

In case of heavy traffic, it is necessary to put a concrete ring on the cone. This concrete ring must not be in touch with the cone of the manhole. The empty space above the cone and the concrete ring should be 40mm, and between the cone and the ring a rubber is set up. The cone should penetrate in the concrete ring 50mm.

In this way the static and dynamic burdening will not be transferred on the body of the manhole but on the pressed sand and the base around the manhole. The concrete ring is not necessary in case of installation where there is no traffic and can be used a direct polyethylene / polypropylene cover or metal cover B 125.

MANHOLE HEIGHT

STORAGE AND TRANSPORT INSTRUCTIONS

1. During storage and transport of manhole components storing over sharp and spiny objects is not allowed therefore avoiding point overloading.

2. While unloading manholes from trucks to the forklifts should be used assisted by straps, without throwing it from height.

3. While moving, pulling over sharp edges or sharp objects be avoided. 4. Storage height depends of the geometry of the components, but heights above 2.5 m are not

recommended.5. The products can be stored outdoors because they have UV protection. If storage period is longer than

2 years, protection from direct sunlight is needed.6. Freezing is not an issue for components of Interhol manholes because PE and PP are stable until - 35°C.

Although elasticity of rubber sealing rings might be reduced, which might cause installation difficulties.7. Products should be kept out of contact with organic solvents and direct flame exposure.8. Module components are delivered together.9. Every components of the manhole has its ID number.

Upper edge of the cone

reinforced-neck of the cone Rubber ring

Concrete ring

Lower edge ofthe concrete ring

25

ManholesforreducingthespeedflowINTERHOL-tg

Atthesteepterrains,manyelementsneedtobeplacedata shortdistance,andthatmeanshighfeesformaterialsandexcavation.InterConstructionofferssolutionsforreducingcostsifmanholesandotherelementsareadaptedtotheprofileoftheterrain.ThetechnicalsolutionthatoffersInterConstructionistangentiallymanhole.

UsingInterholelementsitcanbeperformedmanholeswithsedimentionitemforcleaningsludgefromthewater.Alsoitemscanbeusedformakingtightstoragetanks,thatcanbemountedexploatationmeasurementorotherequipment.

INTERHOLTECHNICALSOLUTIONS

TechnicalsolutionsINTERHOL

Sometimes it isnecessary tobedesigned specificsolutions,and in thatcaseweuse INTERHOLelementsinordertobesatisfiedtheneedsofthecustomers,whileatthesametimetomeetthenormsandstandards.

Inter Construction pays special attention to design, and even more of the functionality of theirproducts.

Variantsofspecialsolutionsofmanholes:

џ Sewageflowandright-angleflowmanholesџ sewage-collectingtanksџ collectiontanksџ manholecoversforinstallationsystemsџ undergroundtanksџ oilseparatorsџ treatmentplants

oil separatorswaste treatment tanks

19

CERTIFICATES


No. АТ-10310/0No. АТ-01397/0

Tel:0038903423130000389034231301

Fax:00389034218898

e-mail:[email protected]

IndustrialZonePrdejci-GevgelijaMACEDONIA

Tel:00389034212064003890342117570038903421522500389034215226

Fax:00389034211964

e-mail:[email protected]:[email protected]

www.konti-hidroplast.com.mkIndustrialbb1480Gevgelija

МACEDONIAD

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gn: Inte

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ion | se

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mbe

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4

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new generation interhol manholes … features of future manholes are defined in the standard en...

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