new lam-formula-02 – precision without compromises

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NEW LAM-formula-02 – Precision without compromises The grinding and polishing system for materialographic samples

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Page 1: NEW LAM-formula-02 – Precision without compromises

NEW LAM-formula-02 –

Precision without compromisesThe grinding and polishing system for materialographic samples

Page 2: NEW LAM-formula-02 – Precision without compromises

Making the invisible visible ...Two of the most important aspects of

materialographic testing are causal

research and investigating the safe-

ty of materials. The aim of materialo-

graphic testing is always to produce

reliable information regarding the

character of or changes in the sam-

ples under investigation. Material

properties, alloys, bonding between

coats or the influence of external

forces, the hidden aspects of a sur-

face or of bonded materials, all of

this and more must be made visible

up to the smallest particle.

The area of new materials has been undergoing some inte-resting developments in recent years. Increasingly thinner coa-tings and extreme differences in hardness within just one singlesample now require the employment of special individual pre-parative methods. Optimum surface preparation is of vitalimportance when it comes to deriving information about a ma-terial when performing material tests. The properties of a mate-rial can only be reliably determined if samples are processed tothe highest quality standards. The reliability of materials is ofutmost importance – because they form the basis of the futuresuccess of a product.

Heraeus Kulzer is more than a reliable partner when it comesto competence in surface and materials testing. We have beendeveloping innovate systems for materials testing for decades.Our main objective – to offer products to the highest qualitystandards – is the driving force behind our motivation to furt-her develop our test materials and procedures. This is also whymany of our well-known customers rely on Heraeus Kulzer’ssystems to provide reliable information regarding materials andhence to ensure the success of their products.

Heraeus KulzerQuality products formaterialography

2 Kulzer:

CONTENTS

2 Heraeus Kulzer - Quality for materialography

4 Reliability that ensures success: NEW LAM formula-02

6 It’s the result that counts…8 Heraeus Kulzer components and

their special properties9 NEW LAM formula-02

10 CAMEO DISK Platinium11 NEW LAM classic lapping films12 CAMEO DISK silver and gold13 NEW LAM classic polishing cloths14 BioDiamant liquids16 Exchange systems17 Accessories18 Specimen holder19 Heraeus Kulzer’s comprehensive

range of technical polymers

Page 3: NEW LAM-formula-02 – Precision without compromises

Heraeus Kulzer has perfected ahigh-quality system for yourmaterial tests which offers all ofthe following advantages:· Suitable for a broad range of

applications in materialography · High cost-efficiency due to

fewer operating cycles, i.e. lowertime expenditure and lower material consumption

· Significant improvement in the quality of the prepared samples and hence better and clearer informational value

· System components can be combined as required depen-ding on the preparation methodused

· High product service life (discs, foils, cloths

· Increased level of safety during application due to colour codingof products

3

12

-1 µ

m

Page 4: NEW LAM-formula-02 – Precision without compromises

Less effort and better results ...NEW LAM formula-02 is a system

with excellent characteristics: Before

a new sample is ready for testing, a

range of different processes must be

performed. Heraeus Kulzer has been

working on the development of the

NEW LAM system over a period of

several years to be able to offer cus-

tomers a perfectly balanced as well

as cost-efficient solution to these

processes. This task has now been

successfully accomplished with the

NEW LAM formula-02. All of the NEW

LAM components perfectly comple-

ment each other, and, with the

CAMEO Platinium range, we are also

offering a range of pre-grinding

discs that can be perfectly integra-

ted into the NEW LAM system. We

are offering a sophisticated range of

components which allows to prepare

nearly all materials efficiently for

surface testing.

Heraeus Kulzer’s consistently high

product quality is assured and con-

stantly improved through strict qual-

ity standards.

An overview of Heraeus Kulzer’s products: We offer a clearlystructured and comprehensive laboratory program with high-quality solutions for all requirements regarding precision surface preparation. You, the customer, profit from efficientmethods and an individual step-by-step program.The result: A reduction of the processes required for samplepreparation and less material consumption – an efficient system that produces high-quality metallographic specimens.

Unequalled system performance that guarantees

perfect quality

Reliability NEW LAM formula-02

4 Kulzer:

Page 5: NEW LAM-formula-02 – Precision without compromises

NEW LAM formular-02

Microscope scan: Stainless,austenitic steel with a minimumof 17% chrome. Area of appli-cation: aircraft construction forparts that are subjected to a lotof stress such as undercarriages.The image shows a brittle Sigma-Phase in the austenitic structureof a high-alloy steel.The increase in volume thatoccurs during the formation of aSigma-Phase gives rise to inter-nal cracks, which means that,due to the embrittlement, opti-mum quality cannot be assured.

Efficient sample preparation canprovide a lot of informationregarding the quality of a mate-rial and its response when practi-cally applied. Defects or sourcesof danger, e.g. due to the unde-sired formation of phase separa-tions, material fatigue or fatigueloading, can therefore be elimi-nated right from the outset. Theadvantages for developers andquality assurers are obvious: re-liable information and perfectresults!

With safety

Composites

Metals

Alloys

Coatings

Fibre composites

Particulate composites

High-tech materials

5

1)

Page 6: NEW LAM-formula-02 – Precision without compromises

Precision witho

Kulzer:

It’s the result that counts …

Samples that have been prepared

with the NEW LAM formula-02 sys-

tem perfectly replicate original sur-

face structures. No material is ex-

changed and the results are there-

fore true to the original.

Glass body soldered into

steel shell (500:1)

PRE GRINDING

Diamond grinding disc 20 µor CAMEO Platinium 2

FINE GRINDING

CAMEO DISK GoldBioDiamant liquid green

POLISHING

Polishing disc orangeBioDiamant liquid yellow

Polishing disc orangeBioDiamant liquid MM 140

Polishing disc redFinal liquid

Steel coating

(200:1)

PRE GRINDING

CAMEO DISK Platinium1

FINE GRINDING

CAMEO DISK silver orNEW LAM Classic blueBioDiamant liquid blue

POLISHING

Polishing disc orangeBioDiamant liquid yellow

Polishing disc orangeBioDiamant liquid red

Time: 5 min Time: 3 min

Time: 2-3 min Time: 3 min

Time: 2 min

Time: 1 min

Time: 5 min

6

The insights gained regarding the structure of a material whenusing the NEW LAM formula-02 system for sample preparationare without equal when it comes to reliability and informationalvalue. The surfaces are structurally stable, do not include bro-ken components and no foreign bodies and the thickness ofindividual layers in the peripheral zone can be measured withprecision. The NEW LAM formula-02 removes surfaces verygently and without distorting or eliminating any structures. Dueto the excellent edge definition, layers can be recognised withgreat precision under the microscope.Even samples that have not been embedded can – form andsize permitting – be processed with the NEW LAM formula-02system and are excellently defined in comparison to conven-tional metallographic specimen preparations.

Page 7: NEW LAM-formula-02 – Precision without compromises

ut compromises

Metal sandwich: steel,

bronze, aluminium,

unetched (150:1)

PRE GRINDING

180 grit SiC paper

FINE GRINDING

NEW LAM classic greenBioDiamant liquid green

POLISHING

Polishing disc orangeBioDiamant liquid yellow

Polishing disc orangeBioDiamant liquid MM 140

Polishing disc redBioDiamant liquid MM 140

CFRP

(200:1)

PRE GRINDING

Diamond grinding disc 20 µor CAMEO DISK Platinium 2

FINE GRINDING

NEW LAM classic blueBioDiamant liquid green

POLISHING

Polishing disc orangeBioDiamant liquid yellow

Polishing disc orangeBioDiamant liquid MM 140

Lead, tin plated

(500:1)

PRE GRINDING

320 grit SiC paper600 grit SiC paper1200 grit SiC paper

POLISHING

Polishing disc orangeBioDiamant liquid yellow

Polishing disc orangeBioDiamant liquid red

Polishing disc redFinal liquid (low-pressure)

Circuit board with VIAS

(500:1)

PRE GRINDING

CAMEO DISK Platinium1orCAMEO DISK Platinium 2

POLISHING

Polishing disc orangeBioDiamant liquid yellow

POLISHING

Polishing disc redBioDiamant liquid red

Time: 5 min

Time: 5 min Time: 1 min

Time: 10 min

Time: 3 min Time: 5 min

Time: 3 min

Time: 4 min

Time: 1 min

Time: 3 min

Time: 4 min

Time: 1 min

7

Page 8: NEW LAM-formula-02 – Precision without compromises

Heraeus Kulzer’s components and their special characteristics

Kulzer:8

Page 9: NEW LAM-formula-02 – Precision without compromises

CAMEO PLATINIUMPre-grinding discs

9

NEW LAM formula-02

NEW LAM formula-02The flexible system for professional results

Lapping pressure [N/cm2]

12 µ

Hard disc

9 µ

12 µ

Soft disc

Mat

eria

l rem

oval

[m

g]

0

50

100

150

2 4 6 8 10 12

Material removed when fine grinding aluminium

The NEW LAM formula-02 conceptunites components from the classic NEWLAM system with CAMEO DISK’s and thenew BioDiamant liquids. The conceptbehind the NEW LAM formula-02 systemis to combine different process stepswithin an "open system” to offer users acomprehensive range of products madeup of few individual components.

Prop

ortio

nal/

spec

ific

mat

eria

l rem

oval

0

0,5

1,0

Aluminium Copper 42 Cr Mo4

Lapping discHardSoft

12 µ

12 µ 12 µ

12 µ 12 µ

12 µ

9 µ

9 µ 9 µ

9 µ 9 µ

9 µ

Material removed when fine grinding metallic materials

Die NEW LAM formula-02 Components

- CAMEO DISK Platinium type 1, 2, 3 pre-grinding discs

- NEW LAM classic grinding/lapping foilsblue and green

- CAMEO DISK fine grinding discs silver and gold

- Polishing cloths NEW LAM classic andspecial cloths

- BioDiamant liquids- Exchange systems

NEW LAM formula-02C O M P O N E N T S

NEW LAM CLASSIC Grinding/lapping foils

CAMEO DISKFine grinding discs

POLISHING CLOTHESNEW LAM classic

EXCHANGE SYSTEMS

BIO-DIAMANT LIQUIDSDiamond suspensions

The way in which the individual compo-nents can be combined within the systemoffers users time and cost efficient solu-tions for nearly all areas of application.

Page 10: NEW LAM-formula-02 – Precision without compromises

Kulzer:10

The first step that is undertaken whensamples are prepared is to flat or pre-grind their surface. Depending on thesample type and its material properties,pre-grinding is performed with conven-tional SiC paper. With its diamond-coat-ed platinium discs, Heraeus Kulzer pro-vides a system that saves a lot of timewhen performing this process and onethat ensures that material is removedevenly. CAMEO DISKS Platinium are pre-grin-ding discs that replaces a large numberof individual SiC papers and ensures thatevery material is ideally prepared forsubsequent processing steps.

Application

The properties of the diamond-coateddisc enable a high level of material to beremoved when working on a surface withan even structure and enables subse-quent grinding and polishing proceduresto be performed within the shortest time.

Due to its unique surface structure, theCAMEO DISKS Platinium are suitable forpre-grinding metallographic and min-eralogical samples such as medium-hardto very hard materials. The range ofmaterials that can be processed with theCAMEO DISK Platinium includes steel,hard metal, ceramics parts and variouscomposites.

Properties

- CAMEO DISK Platinium Type 1 corresponds to grit-size 60

- CAMEO DISK Platinium Type 2 corresponds to grit-size 300

- CAMEO DISK Platinium Type 3 corresponds to grit-size 600

Diameter

200 mm, 230 mm, 250 mm, 300 mm

Advantages

- long service life - fast and even material removal- suitable for nearly all materials- easy to clean- MS-Disc compatible- replaces a large number of SiC papers- less and faster changeover times- low stock requirements

CAMEO DISK Platinium

CAMEO DISK Platinium Type 1corresponds to grit-size 60

CAMEO DISK Platinium Type 2corresponds to grit-size 300

CAMEO DISK Platinium Type 3corresponds to grit-size 600

1

2

3

Cycle [min]SiC-paperCAMEO Platinum 1 other manufacturers

Mat

eria

l rem

oval

[mg] 0,6

0,5

0,4

0,3

0,2

0,1

01' 5' 10' 15' 20' 25' 30'

Re-conditioning with grindstone

CAMEO DISK Platinium – abrasion capacity

Page 11: NEW LAM-formula-02 – Precision without compromises

NEW LAM formula-02

The patented NEW LAM classic lappingfoils consist of a composition of syntheticresin-bound powdered metal with cylin-drical, although softer, powdered metalinserts. NEW LAM classic can be usedfor a broad range of applications inmaterialographic surface preparation.The self-adhesive lapping foils can bedirectly applied to a carrier disc or canbe used in combination with HeraeusKulzer’s exchange systems.The NEW LAM classic lapping systemconsists of two different lapping foils.The blue lapping foils has a hard surfaceand serves to remove material fast. Thegreen lapping foils has a softer surfaceand is suitable for carefully removingmaterial and is especially suitable forsensitive materials.

Advantages

- can be used for a broad range of applications in metallography

- extremely long service life- very cost-efficient due to the

few materials required- high-quality preparations –

high informational value

NEW LAM classic blue/green lapping foils

Ceramics, zirconiumAluminium-oxidePre grinding with Platinium 1

Hard metals CompositesPre grinding with Platinium 1

Soft steel, stainless steelAustenitic and ferritic steelPre grinding with Platinium 1

Non-ferrous metalsCast-aluminiumPre grinding with Platinium 2

Titanium-alloysPre grinding with Platinium 2

BioDiamant Liquids:

NEW LAM classic blue/green Polishing cloths yellow/orange/red

12 µm 9 µm 6 µm 3 µm 1 µm Final liquid

11

Due to the patentedsurface structure,the diamond parti-cles may be eithermore or less stronglyblocked during lapgrinding on the lap-ping foils, hencechanging their abra-sion and cuttingbehaviour. Thismethod generatesan even surfacestructure on thesample.

Embedding resin

Sample

NEW LAM classic blue/green

Carrier disc

BioDiamantliquid

Mode of operation of the NEW LAM classic lapping foils

Mode of action of the NEW LAM classic lapping foils

Page 12: NEW LAM-formula-02 – Precision without compromises

The CAMEO silver and gold discs are anew type of fine grinding discs with ahighly constant material removal rate.CAMEO DISK replace all pre-grindingprocesses for which 240-4000 grit abra-sive paper is normally used. The patent-ed honeycomb pattern of the CAMEODISK optimises the effectiveness of thesprayed-on BioDiamant liquids by en-suring that they are continuously andevenly distributed. The CAMEO methodguarantees optimum flatness for alltypes of samples.

The CAMEO DISK is available in two

different versions:

- CAMEO DISK silver for medium-hard to very hard materials (>200 HV)

- CAMEO DISK gold for soft and non-ferrous materials

Advantages

- easy to handle- cost-efficient – one CAMEO DISK

replaces a whole pallet of 240-4000 grit SiC paper

- the patented surface profile ensures even material removal

- the CAMEO micro-container "meters” the applied abrasive agent and notice-ably reduces the consumption of abra-sive agent in comparison to other sys-tems

- the discs have been developed for use on machines as well as for manual application. CAMEO DISK’s are compatible with all systems

- the stock removal rate of the CAMEO DISK’s is unsurpassed and enables samples to be prepared fast and with perfectly flat surfaces.

- efficient – The CAMEO method enablesa vast range of diamond suspension with different grit-sizes to be employed. This means that different materials canbe prepared by using just one disk.

F

V1

V2

Embedding resin

Sample

CAMEO®DISK silver

mm0,6

0,5

0,4

0,3

0,2

0,1

0

P 1200 P 600 P 400 P 320 CAMEO DISK silver

1 2 3 4 5 6 7 8 9 10 min

Kulzer:12

CAMEO DISK comparison CAMEO DISK operating diagram

Cast ironGGG, GGLPre-grinding with Platinium 1

Hard and medium-hard steelPre-grinding with Platinium 1

Porous ceramics Pre-grinding with Platinium 2

Medium-hard steel,Stainless steelPre-grinding with Platinium 1

Aluminium alloys Pre-grinding with Platinium 2

BioDiamant Liquids:

CAMEO DISK silver/gold Polishing cloths yellow / orange / red

12 µm 9 µm 6 µm 3 µm 1 µm Final Liquids

An example of a sample preparation using the CAMEO silver and gold disks

CAMEO DISK silver/gold

The CAMEO silverand gold disks are anew type of finegrinding disks with ahighly constantstock removal rate

Page 13: NEW LAM-formula-02 – Precision without compromises

13

NEW LAM formula-02

NEW LAM classic Polishing cloths

Polishing cloth yellow

A hard cloth made of synthetic fibres.This cloth is predominantly used to prepolish ductile materials such as titanium and when using the blue (12 µm) or green (9 µm) BioDiamant liquids.

Polishing cloth orange

This is a medium-hard cloth made of natural fibres that can be used on abroad range of materials. This cloth isused in conjunction with the yellow (6 µm), orange (3 µm), red (1µm) andthe MM 140 (1 µm) BioDiamant liquids.

Polishing cloth red

This is a soft cloth with a flocked synthe-tic fibre surface for final polishing. This cloth is used in conjunction with thered (1µm) BioDiamant liquid and theFinal liquid. Also suitable for etch polish-ing.

Depending on the model, these clothscan easily be placed on and removedfrom the different exchange systems –fast and without creasing or leavingbehind residues.All NEW LAM classic polishing cloths areavailable with self-adhesive or metallicbacks for direct adaptation to magneticsystems. By providing these different surface properties, this system enablescustomers’ to reduce their assortment of cloths to just a few.

Note

Our product range includes the mostimportant MM-range polishing cloths forlong-standing standardised preparationprocedures. Supplied upon request.

Cleaning

The cloths can be cleaned under runningwater and by using a little washing-upliquid.

Applying the CAMEO DISK

The CAMEO DISK’s are used for fine-grinding soft to very hard metallographicsamples. The choice between using theCAMEO DISK silver or gold depends onthe material properties of the sample.Together with the BioDiamant liquidsand the corresponding polishing clothesof the NEW LAM formula-02 system,CAMEO DISK’s guarantee fast samplepreparation with optimum surface flat-ness and excellent finishes.

Automatic preparation

In order to ensure that the samples areperfectly flat and that material isremoved evenly when using the CAMEODISK, the specimen holder is positionedin such a way that the sample protrudesa few millimetres (max. 1/3 of the sam-ple’s diameter) over the active workingface of the disc on the inside and out-side.

Manual preparation

When using the CAMEO DISK’s manual-ly, it must be ensured that the discs areapplied evenly. In order to ensure thatthe discs wear evenly, the samples aremoved from the edge of the disc to themiddle during the grinding process.

Polishing agent

The CAMEO DISK’s are used in conjunc-tion with the diamond liquids. Whenusing the CAMEO DISK silver, it is recom-mended to use 12-6 µm diamond liquids.The CAMEO DISK gold should be used inconjunction with diamond liquidsbetween 12-3 µm. When selecting thediamond liquids, the properties of thesample material must be taken into con-sideration. The diamond liquids must besprayed-on at regular intervals.

Cleaning

In order to preserve the efficiency of theCAMEO DISK’s, it is recommended toclean the respective disc every time afteruse under running water with a brushand dry it by using compressed air.

Synthetic flockingNatural fibres Synthetic fibres

Page 14: NEW LAM-formula-02 – Precision without compromises

BioDiamant liquids are abrasive agentsthat contain diamond grit. They not onlyefficiently meet the high quality stan-dards associated with abrasive agentsbut also all of the relevant health regula-tions and are environmentally friendly.

Advantages

- more efficient than conventional diamond suspensions

- perfectly suitable for use on machines or for manual application

- high diamond concentration- low grit-size distribution- Non-toxic

All of Heraeus Kulzer diamond liquids,including the BioDiamant liquids, areused without additional lubricatingagents, and therefore ensure consistentand reproducible quality and significant-ly reduce expenditures. This furthermoreensures that the same high number ofdiamonds is applied every time the liquidis used and that the suspension is notdiluted in any way.

In order to assure the high quality of anabrasive agent, its individual compo-nents, such as lubricating agents, consis-tency, form and size of diamond parti-cles, must be ideally adapted to oneanother. The tight tolerance regardinggrit size distribution has a particularlydecisive influence on the quality of theliquids. BioDiamant abrasive agents fulfilall of these requirements.In addition to the colour-coded liquids,Heraeus Kulzer also supplies the specialMM 140 liquid, an unpigmented abra-sive agent, and a diamond paste, theDiamant stick. All BioDiamant liquidscan be sprayed-on by using the dosingdevices of grinding machines, or by usingmanually operated spray bottles.

BioDiamant liquids

Kulzer:14

Diamond grit size [µm]

Prop

ortio

n [%

]

0

20

40

60

80

100

2 4 6 8 10 12

BioDiamant yellow (6µm)

Competitor'sproduct A (6µm)

Competitor'sproduct B (6µm)

Grit size distribution of diamond particles

The BioDiamant liquids and their

different grit sizes:

BioDiamant blue = grit size 12 µm •BioDiamant green = grit size 9 µm •BioDiamant yellow = grit size 6 µm •BioDiamant orange = grit size 3 µm •BioDiamant red = grit size 1 µm •Final liquid = grit size 0,05 µm

The colour-codinghelps user to selectthe correct liquideven in the mosthectic of times.

BioDiamant liquidsare biodegradableand non-toxic. Thanksto the tightly gradedgrit sizes, the diffe-rent BioDiamant liquids complementeach other perfectly.

Why chose BioDiamant?

The development and manufacture ofbiodegradable products is becoming anincreasingly important issue, not leastbecause of companies endeavour tomeet environmental guidelines.

This endeavour, however, goes hand inhand with a belief that biodegradableproducts do not pose any threats tohealth. Organic molecules can, however,be environmentally friendly and still betoxic for humans.

Many abrasive agents contain additivesthat guarantee that the product is highlyefficient. Some of these additives (e.g.Glycol-ether) are toxic – even when usedin small quantities – and contain harmfulsubstances. Glycol-ethers, for example,are liquid substances that are hydrophilic(water-soluble) as well as lipophilic (oil-soluble). These are excellent solutionsthat enable manufacturers to combinesubstances that can usually not be mixedwith one another. Glycol-ethers are highlybiodegradable, but also highly toxic.

In an endeavour to avoid the risksassociated with handling abrasiveagents on a daily basis by touchingthem and inhaling their vapours,Heraeus Kulzer has managed to re-place Glycol-ethers with a totally non-toxic substance by developing theBioDiamant products. All of the com-ponents of the BioDiamant productscomply with the European 1999/45/ECand 2000/59/EC standards.

We have therefore achieved our aim ofoffering highly efficient products to ourcustomers that do not pose any threatsto health or the environment.

The safety of this product is well is docu-mented by its name: BioDiamant

Page 15: NEW LAM-formula-02 – Precision without compromises

1/2Sigma Phase in high-alloy steel. Austeniticstainless steel with aminimum of 17 %chrome. Area ofapplication: aircraftconstruction, forcomponents that areexposed to a lot ofstress

3Nickel alloy:Embrittled rehenium-rich precipitation inthe dendritic/inter-dendritic matrix of amonocrystalline nick-el-base alloy. Area ofapplication: aero-space

4Bearing metal

15

NEW LAM formula-02

1

2

3

4

1)

1)

1)

Page 16: NEW LAM-formula-02 – Precision without compromises

Exchange systems

Depending on your requirements, youcan now use self-adhesive products inareas that were previously reserved formagnetic products or change gluing sys-tems into magnetic systems. Theexchange systems meet all requirementsand are indispensable when it comes toefficiently employing grinding media andpolishing cloths’ and films.

The FAS and FAS-M disc

The FAS disc is a special anti-adhesivedisk that is suitable for all gluing sys-tems. The FAS-M has the same surfaceproperties as the FAS and can be usedon all magnetic systems. This means thatself-adhesive disks can easily be inte-grated into magnetic systems.

Advantages

- enables self-adhesive grinding media and polishing cloths as well as diamond grinding discs to be exchanged fast

- thanks to the anti-adhesive coating, thisspecial surface allows all grinding and polishing media to be exchanged fast and for a nearly unlimited number of cycles without leaving any adhesive residues

- environmentally friendly and cost-effi-cient, because it removes the need for cleaning as well as cleaning agents

Exchanging grinding media fast

and safely with

- FAS/FAS-M- FIX LAM- Magnetique Support Disk

A new addition to the FAS/FAS-M:

The FIX LAM

FIX LAM is a special adhesive film forsecuring non-self-adhesive SiC papers oncarrier discs or FAS and FAS-M discs. FIXLAM is a good alternative to expensiveself-adhesive SiC paper.

Magnetique Support Disk

The Magnetique Support Disk can beused to transform your gluing systeminto a magnetic exchange system withinminutes. This disc is glued onto a conven-tional carrier disc. The surface, on whichall discs and cloths with metal backs willwork without problems, is magnetic. TheMagnetique Support Disk is suitable forall systems.

Kulzer:16

1

Non-adhesive SiC paper2

FIX LAM discSurface: secures SiC paperBack: removable adhesivelayer3

FAS-/FAS-M disc4

Carrier disc

1

Grinding disc or polishingcloth with adhesive back2

FAS discSurface: special coatBack: self-adhesive3

Aluminium or PVC carrier disc

1

Grinding disc or polishingcloth with metal back2

Magnetique Support DiskSurface: magneticBack: self-adhesive3

Aluminium or PVC carrier disc

1

Grinding disc or polishingcloth with self-adhesiveback2

FAS-M discSurface: special coatBack: metallic3

Magnetic carrier disc

1

2

3

4

1

2

3

1

2

3

1

2

3

Page 17: NEW LAM-formula-02 – Precision without compromises

Accessories

BOX LAM

The BOX LAM is the ideal grinding media and polishing cloth organiser. Thesmooth drawers offer storage for differ-ent preparation disc with a diameter of300 mm. The transparent front coverprotects the drawers from becomingdirty.

Self-adhesive cloths and discs can bestored in the drawers without requiringbacking film and can be easily removedagain when required.

17

NEW LAM formula-02

Magnetique Support DiskSelf-adhesive backMagnetic surface

FAS-M discSpecial surface coatMetal backside

FAS discSpecial surface coatSelf-adhesive backside

FIX LAMSecures SiC papers on FAS/FAS-M Self-adhesive surface

Page 18: NEW LAM-formula-02 – Precision without compromises

Specimen holder

The manual specimen holder is an impor-tant aid for target preparations. Itreduces the danger of over-grinding andthe number of microscopic controls to aminimum. The manual specimen holder is designedfor polished sections as well as for thinsections (holder or insert H). Thin sec-tions can be fixated with “Canada Balm”or a drop of water or oil.It is possible to achieve a defined rate ofmaterial removal by using the vernieradjustment at the setting ring of thespecimen holder. The setting ring pre-vents specified values from beingchanged during the grinding processes.The ceramic ring guarantees that materi-al is securely removed to the requiredextent and prevents over-grinding. Thissystem ensures that all of the growingrequirements of target preparation inmetallography, mineralogy and histologyare met to perfection.

The specimen holder can be used formany conventional sample diameters (40 mm = standard, 32 mm, 30 mm, 25 mm = special). By using differentadapters (32mm/30mm/25mm) thestandard specimen holder can beapplied for a correspondingly diverserange of applications.

1 0 9

Set ringSet screw

Specimen locking screw

Setting ring with hole

Insert

Specimen locking screw

Specimen

Kulzer:18

Page 19: NEW LAM-formula-02 – Precision without compromises

TECHNOVIT&CoHeraeus Kulzer – a comprehensive range of technical resins

In addition to grinding and polishingmedia, Heraeus Kulzer also offers a com-prehensive range of technical resins andaccessories that meet all requirements.Heraeus Kulzer’s product range includesclassic cold embedding resins as well asthe new-generation light curing high-techpolymers and warm embedding resins. We furthermore offer a comprehensiverange of moulding products for indirectsurface testing. Heraeus Kulzer’s decades of experienceand the continuous further developmentof its products and materials guaranteesthat they always meet the highest qualitystandards.

The expertise of the people who work inour research and development laborato-ries, as well as in the area of applicationtechnology, enables us to find individualsolutions to application-specific problems.

Please get in touch to request an

information brochure for our

Technovit resins!

Technovit – a brand that has been

guaranteeing high-quality resins

for decades.

TECHNOVIT

19

Page 20: NEW LAM-formula-02 – Precision without compromises

Heraeus Kulzer GmbH & Co. KG

Philipp-Reis-Straße 8/13D-61273 Wehrheim, GermanyTelefon 0049 6081/959-0Telefax 0049 6081/[email protected]

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47

10

48

2H

E.E

NG

L.A

M

1) The images of the samples on page 5 and 20 have beenobtained with the kind support of the IW Institute forMaterials, Technical University Braunschweig

New LAM formula02 –

Precision without compromises

The grinding/polishing system for materialographic samples