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N E W S
T A G H L E E F I N D U S T R I E S J U LY 2 0 2 1 _ n . 2 6
N E W S
CLOSING THE LOOPWITH DYNAMIC CYCLE™
Ti newsTi news 32
At Taghleef Industries, we are operating to minimize
waste. One technique we use to attain material yields
greater than 99% is to take advantage of the inherent
recyclability of the polypropylene film we manufacture.
Films which would otherwise go to waste, are
reprocessed into new packaging films in four steps.
1. Film waste is chopped into small flakes. This is an
important first step as the film can start in the recycle
process in different forms such as in a roll, in sheets,
or in a chaotic pile.
2. Flakes are subjected to heat and pressure which
convert them from a solid state into a molten, fluid
state. Sufficient heat and pressure are applied
until all the flakes are transformed into the
molten, semi-fluid state.
3. Once the recycled material is molten,
pressure is applied to extrude the material
through an orifice while it is simultaneously
cooled to convert the molten state back
to a solid state. The extrusion through
the orifice, combined with cooling and
mechanical cutting, converts the material
into plastic pellets.
4. The plastic pellets can be reintroduced into
the film manufacturing
process or into other
plastic manufacturing
processes such
as injection
molding.
Ti believes in closing the loop and operating to minimize
waste by recycling through repelletization. In fact, the
cover of this issue of Ti News features Ti metallized film
during the internal recycle process.
To learn more about Taghleef’s internal recycling
programs and our films made with repelletized content,
contact your Ti representative or reach out to us on social
media.
3 Recycling through Repelletization
4 Derprosa™ Antimicrobial Films
5 Ti’s Universal Top Coat
6 Nestlé Australia’s Project KitKat
8 Dynamic Cycle Institute
8 Ti Trees
9 EXTENDO® XTMH
9 EXTENDO® XZMX
10 NATIVIA® for Frozen Food
10 I-IML Solutions in China
11 Partnerships: Litoplas & Polyrec
12 Technical Focus
14 Celebrating 15 Years
15 Microplast-Coldeplast
15 SynDECOR® for Ceiling Surfaces
16 SHAPE360® TDS
17 Employee Appreciation
18 South African Plastics Pact
19 Growth in North Africa
20 Reducing Food Waste
21 Legislation for Circular Economy
22 Sustainability in Colombia
23 Events
23 About the Cover
Cover:Derprosa™ Silver Luminescence
Editorial:Taghleef Marketing and Communication Group
Design & Layout:PierceWilliamson.com, USA
Print:Gráficas Aeroprint, Spain
CONTENTS
Sincerely,Dr. Detlef SchuhmannCEO Ti Group
Dear Reader:
In this edition of Ti News, “Closing the Loop,” we are emphasizing
Taghleef’s efforts to lead in care for the environment. As a manufacturer of films,
we know our products are inherently recyclable, repro-
cessable, reformable, and reusable. The basic and fundamental recyclability of the materials we use—polypropylene, polyethylene, and polyesters—has allowed us to operate each of our manufacturing sites with the goal of zero material waste.
Beyond this responsibility as a manufacturer, and from the first days of Taghleef’s existence, we have promoted thoughtful end-of-life scenarios for our materials and those of our industry partners. We promote these scenarios because we know that through thoughtful design and careful collection after use, packaging retains its value.
One year ago, Taghleef launched Dynamic Cycle™ to show this value, promote thoughtful use of materials, and educate on careful collection of packaging after use. Dynamic Cycle encompasses Ti’s services, product portfolio, corporate goals, and commitments related to sustainability. And while I reaffirm our dedication to Dynamic Cycle,
it is important to emphasize that care for the environment is not new to us—it is core to who we are.
Already in 2016, a Taghleef collaboration to wrap Mars Snickers bars using NATIVIA® films won the Global Bioplastics Award. And just this year, another candy bar collaboration, Project KitKat, resulted in a first for Nestlé Australia: a soft plastic wrapper made with 30% post-consumer recycled polypropylene. The realization of these achievements was made possible by a continuous interest in eco-friendly solutions and a decades-long investment in bio-based films.
We continue in our sustainability efforts and now collect them under the umbrella of Dynamic Cycle. In this edition of Ti News, you will read about these efforts in all four pillars of Dynamic Cycle: Commitment, Corporate Goals, Solutions, and Services. We hope you will be inspired as you learn about these programs—such as the reuse of our packing materials in Colombia and our reDESIGN™ options for flexible packaging to replace alu-foil—and we encourage you to contact us, discuss with us, and work with us.
Innovating together for a better environment for future generations is what we do. I invite you to join us.
Minimizing WasteRecycling through repelletization
The pellets are reintroduced into the �lm manufacturing
process or into other processes such
as injection molding
Pressure is applied to extrude
the molten material while it is simul-
taneously cooled & then mechanically
cut into plastic pellets
Flakes are subjected to heat
& pressure which convert them
from a solid state into
a molten, �uid state
Film waste is chopped into
small �akes
Left: Recycled BOPP pelletsRight: BOPP flakes
Ti newsTi news 54
Ti’s Universal Top Coatfor facestock films
Derprosa™ Antimicrobial FilmsProven effective against coronavirusWell before the pandemic began, Taghleef Industries
offered a solution for protection against bacteria with
their Derprosa™ Bacterstop lamination films which
eliminate more than 99% of bacteria that come into
contact with the film surface. Bacterstop films are
groundbreaking as their antibacterial properties are
not simply the result of a coating; instead, they are built
into the film itself. This makes them uniquely suited to
applications in food service, travel, and the medical field,
as well as in schools, childcare, and personal care product
packaging.
In 2020, Taghleef Industries set out to verify Bacterstop’s
effectiveness for viruses by testing it against different
types of coronavirus. The laminating film was first
tested with the feline coronavirus due to availability and
capabilities of independent specialized laboratories.
Once the option was available, the film was tested with
the human coronavirus SARS-CoV-2. In both
trials—feline and human coronavirus—
the performance of Derprosa films
proved outstanding.
Test results showed that
after 24 hours, Derprosa
Antimicrobial—the
new designation for
Bacterstop—inhibits
proliferation and
neutralizes the
survival of bacteria
(99% effective)
and viruses (84%
effective) on its surface
area compared to a
laminating film without
Derprosa’s antimicrobial
agent. This agent has been
specifically tested by independent
laboratories against the Methicillin-
resistant bacteria Staphylococcus
Aureus (MRSA), Escherichia Coli (E-Coli),
the feline coronavirus (FCoV), and human
coronavirus (SARS-CoV-2).
Derprosa Gloss Antimicrobial and Derprosa Matte
Antimicrobial films are the superior choice to ensure
print integrity, to provide a glossy or matte finish, and
most importantly to protect those who come in contact
with editorial, packaging, or commercial communication
pieces in paper support.
These films provide the same properties, machinability,
and technical performance as other traditional films,
including wet, thermal, and thermal digital lamination
versions. This antimicrobial technology is available in
other Taghleef Industries’ film ranges, label applications,
and flexible packaging. They are also approved for food
contact (certified in Europe). The antimicrobial effect is
long-lasting, odorless, and totally safe.
Derprosa Antimicrobial is, without a doubt, a cross-
cutting and versatile solution in multiple applications
that puts into practice one of the main advantages
of Taghleef Industries: its ability to offer
its most valuable innovations across
different industries for the benefit
of consumers, brands, and
society as a whole.
Find out more about
Derprosa Antimicrobial
at www.derprosa.com/
antimicrobial.
The top priority of label printers
and converters is to provide their
customers with the highest quality
labeling and printing solutions. With
rapidly changing print technologies
and markets, choosing the correct
facestock is becoming more
challenging. One such challenge
is the move to more recyclable
packaging. Brands are accelerating
commitments to sustainability
and are redesigning packaging and
labels in response to tightened
regulatory measures issued by
governments to reduce plastic
waste. Ti’s PSL label facestocks are
designed to meet these challenges.
Ti’s universal top coat, which is
printable with the widest variety of
print technologies, supports the
trend towards the use of multiple
print technologies (digital and
conventional) in one pass. This
enables the personalization and
customization that are demanded
by consumers. This is unique.
While competitors typically have
to offer multiple top coat and
primer combinations for different
applications and on different
films, Ti’s top coat is used on all its
facestock films. This means that
customers can move from clear to
white to voided to metallized films
while being assured of the high
printability and print quality they
expect of Ti products.
Also unique is Ti’s patented
adhesive side technology offered
on its voided core white films. This
technology delivers a superior
integrated functional barrier for
industrial labeling applications
that require barriers to oils and
stains. On top of this, its high
energy surface provides excellent
PSA bonding to the facestock—all
in a single side, top coated film
structure!
On the environmental front,
Ti’s label facestocks have been
designed with both sustainability
and recyclability in mind. Ti’s
facestocks—both top coated and
treated—are readily recyclable in
polyolefin streams. The reLIFE™
branded facestocks containing
mechanical post-consumer recycle
content and chemically recycled
content as well as bio-based BOPP
films are available in Europe today.
Ti Italy and Spain operations are
proudly ISCC PLUS certified, and
soon plants in North America
and Oman will also be ISCC PLUS
certified. In order to maintain
the chain of custody, companies
wanting to buy or sell facestock
films made with recycled materials
must also be ISCC PLUS certified.
Ti newsTi news 76
Nestlé Australia’s Project KitKatWrapper made with recycled content
Consistent with the global drive towards
circularity in managing flexible packaging waste, the
targets set by large FMCG companies apply to the
Australian market, creating an ever-increasing appetite
for post-consumer recycled polypropylene which is
suitable for transformation back into food packaging. In
2018, the Australian 2025 National Packaging Targets
were established which are consistent with those in other
jurisdictions.
• 100% reusable, recyclable, or compostable packaging
• 70% of plastic packaging recycled or composted
• 50% of average recycled content included in packaging
(revised from 30% in 2020)
• Phase out of problematic and unnecessary single-use
plastics packaging
“Soft plastics” is a term that has been colloquially
applied in Australia to post-consumer waste from flexible
packaging and labels. The soft plastics segment in
Australia is not a mature or large-scale system in terms of
collection, subsequent reprocessing, or recycling.
Nestlé Oceania’s desire and commitment for recycled
flexible packaging came together recently with
KitKat—one of the most iconic and widely recognised
confectionery lines in the world—in an undertaking titled
by the participants as “Project KitKat.”
Project KitKat was a collaborative partnership formed
and facilitated by Nestlé Oceania in which a normally
linear supply chain was altered and enhanced.
The purpose of this partnership was to trial a truly
circular value chain approach to flexible plastic
waste: “soft plastics” recycling! The primary aim
was to confirm proof of concept through the
manufacturing of a food grade wrapper from
post-consumer recycled polypropylene,
wholly using systems and technology
within the country.
In keeping with its Dynamic Cycle™
philosophies, Taghleef Industries was
a committed and active member of
this partnership. See all the partners and their
contributions to the KitKat Project below.
CurbCycle: undertook a curbside collection trial
REDcycle:
initiated a consumer return-to-store collection
iQ Renew: received and sorted the collected soft plastics and created processed engineered feedstock
Licella:
converted the plastic to synthetic oil using their Australian-developed Cat-HTR™ advanced recycling technology
Viva Energy Australia: refined the synthetic oil
LyondellBasell: made food grade polypropylene
Taghleef Industries: manufactured the metalized film ZSA28
Amcor: printed and converted the film to create the wrapper
Nestlé: wrapped the KitKat bars, keeping them fresh and safe to eat
Left Top : Adam Stewart, Margaret Stuart Head of Corporate Affairs Nestlé Oceania, Elie Jarrous, Tanya Barden CEO Australian Food & Grocery Council, Jacky Nordsvan Head of Packaging Nestlé Oceania.
Middle: Lectern: Chris O’Donnell General Manager Confectionery Nestlé Oceania; Panel: Danial Gallagher CEO iQ Renew, Dr Len Humphreys CEO Licella, Mitchell Killeen Managing Director LyondellBasell Australia, Simon Roy Vice President & General Manager Amcor Flexibles ANZ, Tanya Barden CEO Australian Food & Grocery Council, Margaret Stuart Head of Corporate Affairs Nestlé Oceania.
Bottom: Elie Jarrous COO Taghleef AP, Adam Stewart R&D Manager Taghleef AP
Right: Sandra Martinez CEO, Nestlé Oceania, The Hon Trevor Evans MP Assistant Minister for Waste Reduction & Environmental Management, Jacky Nordsvan Head of Packaging Nestlé Oceania.
Each member of the partnership applied the principles of
the ISCC PLUS certification, accurately determining the
mass balance applicable to its process.
The culmination of the project was an event titled
“The Wrap on Soft Plastics” which took place in
Sydney on the 19th of March. Sandra Martinez, CEO
of Nestlé Oceania, hosted the event and presented
the trial KitKat plastic wrappers made with 30% post-
consumer recycled polypropylene.
For the Taghleef representatives in attendance, this was
an opportunity to meet with other key stakeholders who
share a vision for the creation of a commercial scale
post-consumer recycled polypropylene feedstock stream
within Australia. There is currently no commercially active
pathway or domestic source for chemically recycled
polypropylene in that market. Project KitKat and “The
Wrap on Soft Plastics” event represent important steps
designed to act as springboards towards closing this gap.
An important subsequent activity has been the initiation
of a feasibility study into the technical, economic, and
environmental benefits of an enclosed advanced recycling
industry within Australia. This study is designed to quantify
the commercial viability of such an industry, along with
the current infrastructure and governmental policy gaps
and necessary investments. The scope of this study also
includes the identification and shortlisting of potential
sites for Australia’s first advanced recycling facility.
The Taghleef team is proud and privileged to be part of
Project KitKat.
Scan the QR code to watch
“The Wrap on Soft Plastics”
event recording or go to:
https://tinyurl.com/4y9xsj2d
Ti newsTi news 98
Dynamic Cycle InstitutereDESIGN™ webinar series kicks off
EXTENDO® XZMX Sustainable alternative to AluFoil & MET PET
The 2021 Dynamic Cycle Institute
webinar series is all about
reDESIGN™, Taghleef’s tailor-
fit service that facilitates the
switch from traditional materials
to innovative and sustainable
solutions. Ti carefully assesses
the needs of its customers and
collaborates with them so that
together, they can redesign the
packaging that is most suitable for
their needs.
The reDESIGN webinar series kicked
off in April with Licella Holdings,
another committed organization
that helped develop a prototype
for Nestle’s KitKat wrapper made
with recycled soft plastics, the
first of its kind in Australia.
Mr. Steve Rogers, Head of
Commercialization for Licella
Holdings, talked about advanced
recycling and the collaboration
behind the successful KitKat
Project.
The Dynamic Cycle Institute,
together with its partners
and other industry experts,
will be tackling the importance of
switching to sustainable solutions
through new technologies and
systems that will drive the industry
towards a more circular economy.
Aluminum foil laminated to plastic
and metallized PET are often used in
multi-material packages as barrier
layers to prevent food degradation
due to either exposure to or
contamination from the external
environment. Such a combination
of different materials in the same
structure is no longer acceptable as
it makes recycling difficult or even
impossible at the end of life.
The packaging world is moving
towards material reduction, both in
quantity and in variety. Packaging
redesign using monomaterial
structures also opens access to
recyclable solutions in line with
circular economy principles.
As a perfect alternative to aluminum
foil and metalized PET, Taghleef
presents EXTENDO® XZMX. XZMX
not only provides an excellent
barrier against oxygen, light, and
moisture, but it also ensures
superior preservation of flavor and
aroma. Moreover, it offers effective
protection against mineral oils as
proven by Fraunhofer Institute IVV.
EXTENDO XZMX, combined with
other PP films, offers outstanding
protection and meets sustainability
requirements. It is the best choice
to reDESIGN™ packaging for typical
applications such as coffee, bakery,
chocolate, snacks, dry products, pet
food, and more.
Innovative reDESIGN™ solution EXTENDO® XTMH for meat packaging
Top: Monica Battistella, Ti Product Manager and Sustainability Advisor Bottom Left to Right: Adam Stewart, Ti R&D Manager APAC and Steve Rogers, Head of Commercialization – Licella
Taghleef Industries, in collaboration with its partners,
has developed a new solution for meat packaging as a
replacement for the traditional multi-material structure
made of different components, including a rigid tray.
The new packaging solution simplifies and lightens the
original structure and actively supports the transition
towards the Circular Economy thanks to a mono-material
design that is compatible with existing polyolefin
recycling streams.
In line with efforts to promote and achieve climate
neutrality, the collaboration was designed to develop
innovative laminate structures of Ti’s EXTENDO® High
Barrier Films with high performance sealing web. This
package saves up to 60% of plastic material compared
to the traditional structure and provides a mono-
material solution that is recyclable at the end of life.
Meat products are oxygen-sensitive foods that require a
modified atmosphere to maintain quality and extend
shelf life. With this unique solution, EXTENDO High
Barrier Films provide an adequate barrier against
oxygen while the sealant web offers outstanding sealing
properties to preserve the hermeticity of the final
package.
This packaging solution is a perfect reDESIGN™—a
revolutionary concept for an innovative and lightweight
alternative to meat packaging.
Taghleef Gives Life to Ti Trees#TogetherWeCare about our planetTaghleef Industries honored Earth Day 2021 by planting
1,500 trees in various areas around the world. As part
of Dynamic Cycle™, this Ti Trees initiative is designed to
engage employees and customers across all regions and
is symbolically dedicated to future generations.
The project was developed with Treedom, an online
platform that allows consumers and corporations to
plant trees remotely and follow their stories over time.
Treedom finances small agroforestry projects around
the world by helping thousands of farmers to plant new
trees, promoting food autonomy, income opportunities,
and sustainable ecosystems.
Each tree planted through the Ti Trees initiative is
estimated to absorb up to 200kg of CO2 from the
atmosphere in the next ten years, contributing
to the improvement of air quality, the
prevention of soil erosion, the
promotion of biodiversity, and climate regulation for
the entire planet. Throughout their lifecycles, these
trees will be photographed and geolocated by Treedom,
making it possible for them to be monitored from
anywhere in the world.
Taghleef is committed to extending Ti Trees to its
customers and partners by planting trees for reDESIGN™
projects—whether in packaging, labelling, graphic arts,
or other technical applications—in which traditional
film structures are replaced by more sustainable and
recyclable film solutions.
With the Ti Trees initiative, Taghleef is making
a positive contribution toward protecting the
environment through reforestation
and supporting local
communities.
Ti newsTi news 1110
NATIVIA® Bio-BasedAlternative for frozen food applications
I-IML Solutions in ChinaResponse to global need for sustainability
The frozen food market segment has seen significant
growth in demand, especially in the last year,
emphasizing the need for more sustainable packaging
materials suitable for these applications.
NATIVIA® films represent the perfect bio-based
alternative to traditional frozen food packaging,
guaranteeing the mechanical and seal strength
performance and functionality which are required
for applications in which NATIVIA films have been
proven fit for use.
In addition, NATIVIA films are industrially compostable
according to the European standard EN 13432. NATIVIA
films are especially beneficial for packaging solutions
that can get highly contaminated by food—such as
frozen food bags or wraps—because they help divert
food waste into the organic recycling stream without
introducing contaminants.
Many customers have successfully made the switch
from conventional plastics to NATIVIA in frozen food
packaging. Impressive reDESIGN™ stories include
lidding for ice cream trays, ice cream flow packs, and
frozen fruit bags.
The growing
demand for
sustainable
packaging
solutions
has resulted
in bans on single-
use plastic bags, reduction of
packaging weight, and construction
of or improvements for wastage
collection infrastructure. Europe
has continued to see advancements
in policies and pledges, and Asia
has also recognized the importance
and need for more environmentally-
friendly solutions. China is one of
its biggest markets.
With its commitment to responding
to global market needs, Ti partici-
pated in a reputable plastics virtual
forum in China titled “Global Going
to Local: Leads and Trends of Rigid
Plastic Packaging.” Experts from
other industries were also present
during the webinar.
Taghleef’s Jeremy Zhong, Senior
Project Manager for China,
presented on packaging trends
in the market, Ti’s view on
sustainability for the I-IML segment,
and its innovative solutions for In-
Mold applications. Taghleef’s global
sustainability initiative, Dynamic
Cycle™, was also introduced along
with its portfolio of films made with
recycled content: reLIFE™.
Partnershipsfor a sustainable future
Taghleef’s Jeremy Zhong, Senior Project Manager for China
Seven years ago, Litoplas established their own recycling
operation, Polyrec, with the goals of optimizing eco-
design capabilities for flexible packaging, understanding
the complexities of the process, and ultimately improving
the design of sustainable products.
At first, Polyrec ran the recycling operations for Litoplas’s
internal waste; then, more complex and even external
materials were sourced for recycling. Most recently,
Polyrec has expanded its recycling operations to manage
PCR and PIR with higher contamination levels in a new
facility located in Barranquilla, Colombia with more than
9000 tons per year of capacity.
For several years, Polyrec researched and identified
different materials that would better support recycling
operations; this is when the possibility of creating a
partnership with Taghleef Industries took shape. The
aim of this partnership was to collect and use Polyrec’s
industrial waste alongside Taghleef’s—which contains
neither ink nor adhesives—thus increasing both the
quantity and quality of recyclable plastics.
Other Polyrec partnerships have contributed to the
circular economy. For example, Polyrec collaborated with
PepsiCo to create the BOOMERANG Project, an initiative
to use PIR plastic boxes instead of cardboard boxes to
promote a closed-loop cycle in PepsiCo’s distribution
system. The PIR materials go through a rigorous process
of filtration and disinfection to create the reusable and
returnable plastic boxes that can be recycled again.
This project has not only reduced the company’s
environmental footprint but has also improved the
supply chain since the boxes can be used up to 500
times.
Collaboration among companies is fundamental not only
to achieve cost-effective benefits but also to establish
partnerships that lead to long-term productivity and
positive environmental impact.
Ti newsTi news 1312
The Contact Angle MethodSurfaces science for better designSome plastic materials such as polypropylene and
polyethylene have low surface energy, requiring surface
modifications that allow inks, adhesives, and polymers
to wet out the surface and adhere to it. This surface
treatment—whether made by a corona discharge, a
flame, or a high energy plasma—seeks to activate the
surface in order to perform well in subsequent printing,
laminating, and coating processes. These treatment
processes increase the surface free energy (SFE),
improving wettability and adherence.
A common method used to determine SFE is the use
of inks with a known surface tension (SFT). When
wetting occurs, the SFE of the films is considered to
have the same value of the SFT of the ink. Unfortunately,
this method does not provide information on the value of
the different components of the SFE.
It has been demonstrated that only an analysis of the
polar and dispersive components of the surface free
energy provides a wider picture of the wetting process.
The measurement of SFE by contact angle provides
the value for each of these components. This allows for a
better understanding of the surface and therefore better
designed surfaces.
With the above-mentioned surface treatment, the
dispersive component of the materials’ SFE remains
the same while an increase is seen in that of its polar
component.
CONTACT ANGLE METHOD
To determine the contact angle, the following
elements are required:
Technical Focus
This method consists of dosing a minimum of three
drops of at least two different liquids of known surface
tension (one polar and one dispersive) on the flat
surface of the sample to be evaluated. For each drop,
the contact angle is measured using the optical system
and the monitor. From the averaged contact angles of
each liquid, its surface tensions are calculated, and the
polar and dispersive fractions are then known.
The table (right) illustrates some of the most common
liquids used in contact angle tests.
It has been determined that a contact angle between
0° and 90° is characteristic of wettable, hydrophilic
surfaces, while angles between 90° and 180°
correspond to non-wettable, hydrophobic surfaces
which repel liquids. The higher the wetting, the smaller
the contact angle. See diagrams below right.
Young’s equation is used to define the relationship
between the contact angle (θ) and the surface energy
of the solid as follows:
σs = σls + σl cos θIn this equation, σs indicates the SFE of the solid, σl
indicates the SFT of the liquid, and σls the interfacial
tension between liquid and solid. The surface energy
will then be the sum of the dispersive component plus
the polar component.
σ = σd + σp The advantages of using the contact angle method over
the standard ink method for R&D are as follows:
1. This method measures a greater range of surface
energy.
2. There is more information about the interfacial
contact between the liquid and the solid.
3. Surface tension of the inks change over time due to
volatilization of some of their components.
With the measurement of surface energy by contact
angle, it is possible to determine the polar component
of the treated surfaces. By studying these process
parameters, Ti engineers films with added value for
metal adhesion, ink compatibility, and lamination
bonds.
Liquid mN/m mN/m mN/m
Surface Dispersive Polar tension component component
Water 72.8 21.8 51.0
Di-iodomethane 50.8 50.8 0
Ethylene glycol 47.7 30.9 16.8
Glycerol 63.4 37.0 26.4
Hexadecane 27.6 27.6 0
LIGHT SOURCE
OPTICALSYSTEM
SAMPLEHOLDER
DISPLAYMONITOR
MICRO-GRADUATED
SYRINGE
Ti newsTi news 1514
Looking Up SynDECOR® for Ceiling SurfacesCleanable surfaces in homes and commercial spaces
are in demand now more than ever, and Ti’s SynDECOR®
BOPP film helps customers design products with that
in mind. While flooring and walls are often highlighted,
ceilings shouldn’t be overlooked. In addition to
aesthetics, factors such as indoor air quality, mold,
mildew, cleanability, and sustainability are important
considerations in choosing surfaces solutions. SynDECOR
enables customers to create ceiling systems that achieve
these design and performance objectives.
Embassy Ceilings Inc offers a coffered suspended ceiling
system that’s sleek and timeless in its design and easy to
install. The innovative ceiling tiles are made from Medium
Density Fiberboard (MDF) that is flat laminated and
profile wrapped with Interprint’s Premeer® decorative
overlay which is printed on SynDECOR polypropylene
film. According to Alexis Boulanger, CEO and owner of
Embassy Ceilings, “White Premeer on ceiling tiles is
appreciated by customers because of its nice appearance,
easy installation, easy cleaning, and moisture resistance.”
Based in Quebec, Embassy Ceilings supplies the
Canadian market through major DIY outlets such as
Home Depot and Lowes with plans to expand into the U.S.
market.
In addition to wood
lamination, SynDECOR is suitable for lamination
to gypsum board and other substrates, so it’s a more
sustainable alternative to films such as PVC that are often
used on ceilings and other laminated surfaces. Lamination
on gypsum board is easily performed with water based
PVAc adhesive through standard laminating lines like
Barberan, Black Bros, and Düspohl. And the ceilings don’t
have to be white as SynDECOR is engineered for printing
wood grains and other designs, just as Interprint does for
markets including cabinets and furniture.
Laminated surfaces made with SynDECOR are ideal for
residential spaces as well as offices and other commercial
spaces that require moisture resistance and frequent or
harsh cleaning such as restaurants, healthcare facilities,
and cleanroom environments.
Microplast-Coldeplast Actions that help the environmentColombian converter Microplast-
Coldeplast has been an important
strategic ally of Taghleef Industries
for over three decades, committed
to the continuous search for
sustainable and environmentally-
friendly solutions. They have
reduced packaging thickness up
to 17% as well as transitioned
to mono-materials and lighter
structures for diverse applications
for national and international brand
owners.
In addition to creating more
sustainable packaging, the
companies implemented a plan to
eliminate or reduce unnecessary
packing materials. For the last ten
years, they have operated a program
to reuse these materials, generating
positive impacts throughout
the supply chain. Pallets, plastic
cores, and wooden end boards
are returned from Microplast-
Coldeplast to Taghleef’s plant in
Cartagena and undergo evaluation.
Packing materials in good condition
are then used again to get products
to customers around the world.
Caring for the environment,
Microplast-Coldeplast has been a
certified Carbon Neutral Company
since 2014 thanks to the protection
and conservation of a natural forest
in El Retiro, Colombia with the
capacity to offset the equivalent CO2
greenhouse gas emissions of their
plants.
Celebrating 15 YearsTogether we Innovate™
In April 2021, Taghleef celebrated 15
years of growing, integrating, and
creating a culture of its own.
In the last 15 years, Ti has expanded
through strategic thinking, focused
investment, and integration of eight
companies around the world. To
date, Ti has reached an installed
capacity of approximately 500
kilotons, and the company’s global
reach has continued to increase
to six continents, 120 countries, 11
manufacturing plants, six research
centers, seven major distribution
centers, and more than 2,900
employees.
The company’s achievements over
the past 15 years provide Ti with the
experience and motivation to push
forward and accomplish even more.
Ti’s desire to serve its customers
and communities along with its
resources and global presence
allows the company to provide
solutions and films of the highest
quality.
In honor of this significant
achievement, each Ti site around
the world—from the deserts
of Dubai to the beaches of
Cartagena—celebrated the
anniversary in its own unique way
to honor Taghleef’s history and
achievements. Giveaways were
organized, facilities and sites were
decorated, and the company’s story
was told through a new corporate
video. See it on Ti’s YouTube channel.
With pride and thankfulness for the
last 15 years, Ti looks to the future
with excitement and anticipation.
V E R I F I C A D O B U R E A U V E R
I T A
S
C
O M
P A Ñ I A C A R B O N O N E U T R O
Pho
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ourt
esy
of E
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Ti newsTi news 1716
SHAPE360® TDSFloatable & recyclable shrink sleeve labelsShrink sleeve labels have always
been a fantastic way to incorporate
360-degree graphics on product
packaging using labels that can
be shrunk to fit a variety of unique
container shapes. Found on many
beverage bottles, food containers,
and household products, shrink
sleeve labels enhance product
differentiation and branding. It is no
surprise that shrink sleeves are still
the fastest growing labels segment.
With circular economy initiatives
driving the redesign of product
packaging for end of life, some
containers with shrink sleeve
labels have presented a challenge
for recyclers. Today, most TD
shrink sleeve labels are made
from PVC and PETG films. These
label materials make recycling
PET bottles impossible in sink-
float separation tanks as all the
container and label materials sink
together into the same stream,
contaminating the desired recycled
PET flake. As a result, brand
owners and the label industry are
seeking alternatives that provide
the package decoration they desire
as well as a responsible recycling
option.
Ti’s response to this challenge
is the new SHAPE360® TDS-50
shrink film. TDS-50 is a floatable
polyolefin film with 65% TD shrink
capability. Polyolefin is the standard
film material for many other label
types used on PET, HDPE, and
PP containers. As the recycling
infrastructure is already designed
for these floatable labels, polyolefin
shrink sleeves are the obvious
choice for dropping into the existing
container recycling process. With
anti-bleed inks used on the labels
that allow the ink to stay on the
label through the recycle washing
stages, the ink does not create a
wastewater stream or contaminate
the recycled flake. The absence of
adhesives for sleeve labels
simplifies recycling as well. And for
the HDPE and PP containers often
used for household products and
food containers, TDS-50 enables
an all-polyolefin package in which
the container and label can be
recovered in the same recycle
stream.
SHAPE360 TD shrink film provides
the shrink performance, superior
print quality, excellent film clarity,
high gloss, and scuff resistance
required for stunning product
packaging. This floatable film
enables sustainable packaging
designed for recycling without
sacrificing performance or
functionality.
Sustainability StrategiesMeeting objectives in ColombiaColombia’s strategy to reduce waste materials includes
creating public awareness about single-use plastics
and implementing new policies. Improved guidelines for
sorting post-consumer waste at source and changes in
packaging design are expected to contribute significantly
to sustainability.
In efforts to reduce packaging waste, Colombia passed
Resolution 1407 in 2018. This resolution calls for
companies to submit well-defined projects that reduce
waste including plastics, paper, cardboard, metal, and
glass. The goal is to collect plastic waste to keep it from
entering landfills. Companies including food producers
and packaging converters are required to collect a volume
of waste that is equivalent to a percentage of their annual
sales which will grow year over year. This requirement is
generating alternatives for collecting hundreds of tons of
waste and redirecting the waste to recycling companies
dedicated to handling post-consumer materials.
Some Colombian companies are meeting the government
objectives with better packaging designs. Redesigning
existing packaging structures can mean reducing the
thickness of layers, eliminating layers by changing from
tri-ply to two-ply lamination, or transitioning to mono-
materials and films with compostable characteristics
for better recycling.
When it comes to improving packaging
structures and rethinking designs,
Taghleef offers the products and expertise. For example,
replacement of the sealing layer is becoming more
common when using CPP films, offering mono-material
options in many structures. Another example is the use
of metalized OPP films in packaging for products such
as powdered milk, switching the external layer on a tri-
ply lamination from 12µ PET to a non-sealable 15µ OPP
Bioplain IHS. And still another example is replacing Alu-foil
with one of Ti’s high barrier metalized OPP options such
as Bioalumin ULTR 2T 15µ or EXTENDO® XZMX 18µ.
Aware of the new challenges and opportunities in the
industry, Ti offers films that are engineered to achieve
packaging that is more easily recyclable.
With a focus on green designs
and sustainable solutions, Ti
supports all its customers,
including those in the
Colombian market
who are committed
to generating positive
change for the
environment.
Closing the Loop
Ti newsTi news 1918
Flexible PackagingGrowth in North AfricaNorth Africa is a massive consumer of flexible packaging,
and the market is only growing. With a young population
and dynamic lifestyle, consumers’ views and inter-
actions with flexible packaging are evolving. As the
food industry grows, adapting to modernization and
safety protocols is critical in primary and secondary
packaging. Furthermore, ever-growing market demand
for consumer-friendly packages and enhanced product
protection adds significant traction for flexible packaging
as a feasible and cost-effective solution.
Ti has been driving its strategic reorientation in North
Africa, creating and strengthening new partnerships.
Its multiple production sites in Europe, Africa, and
the Middle East almost “wrap” the region, allowing
customers to access Ti’s efficient services and world-
class products wherever they operate.
Ti leads the flexible packaging market, offering value-
added and sustainable solutions to multiple multinational
end-user partners. Global collaborations involving Alu-foil
replacement along with cutting-edge EXTENDO® films
protect sensitive products like powdered milk and coffee.
Ti is also uniquely positioned in the label films market
with solutions like ultra low-density Wrap Around Label
(WAL) products and an array of post-mold finishes in
their In Mold labels (IML).
Committed to supporting the needs of the North Africa
flexibles market, Ti continues to offer the highest level of
products and services to the region.
South African Plastics PactWWF and SAPRO develop targets
South Africa has recently taken
significant actions toward more
sustainable packaging solutions.
The catalyst for this shift is
legislative change regarding the
taxation of single-use plastics.
This legislation aligns with the
South African Plastics Pact
(SAPP) developed by the World
Wide Fund for Nature (WWF)
and the South African Plastics
Recycling Organization (SAPRO).
One of the SAPP targets is to
ensure that 100% of all plastic
packaging is reusable, recyclable,
or compostable by 2025.
For Ti AMEA, South Africa is
considered a home market where
Ti is the leader in flexible packaging
films. Honoring the principles
set out in the Dynamic Cycle™
initiative and acknowledging
the need for more sustainable
options, Ti is working closely with
multiple multinational and local
customers on packaging structure
changes and downgauging
projects, including the ranges of
biodegradable NATIVIA® and high
barrier EXTENDO® films. EXTENDO
films offer the ideal solution for high
to ultra-high barrier requirements
in the bakery, snacks, pet food,
and coffee segments which are
traditionally dominated by triplex
Alu-foil structures and coated films.
Ti also offers its customers more
flexibility with PET alternatives in
the form of heat-resistant BOPP
films.
Taghleef also leads in labels
innovations. The company recently
participated in a project with a
multinational beverage end-user in
South Africa to trial SHAPE360®,
Ti’s polyolefin alternative to
traditional PET-g shrink labels.
Taghleef also offers D472 wrap-
around label film to customers
looking for an ultra low-density
solution with a smaller carbon
footprint and a higher yield.
As a solutions partner and industry
leader, Ti is the natural choice to
support sustainability in South
Africa.
DID YOU KNOW... While continuing to use its well-known acronym, WWF’s name changed in 1986 from the World Wildlife Fund to the World Wide Fund for Nature.
Ti newsTi news 2120
Unifying Nations by Reducing WasteLegislation for circular economy
Countries across the globe have developed policy
frameworks to adopt circular economy principles. The
global expansion of circularity and its roles in sustainable
management and policy have emphasized the need for
harmonization among regions.
Policymakers, companies, and organizations in
the European Union (EU) and other countries have
announced goals to reduce or eliminate the amount of
plastic packaging that wind up in landfills. For example,
the European Strategy for Plastics in a Circular Economy
calls for all plastic packaging in the EU market to be
either reusable or recyclable by 2030. This strategy also
aims to reduce the consumption of single-use plastics
and to restrict the intentional use of microplastics. The
ultimate goal is to transform how plastic products are
designed, used, produced, and recycled in the EU to
contribute to a more circular economy.
In the United States (US), the Resource Recovery Act
was passed in 1976, and the Pollution Prevention Act
has been in place since 1990. In addition, individual
states in the US are pursuing their own circular economy
policies. In February 2016, the Plastics Trade Association
launched the Zero Net Waste Program, which
recognizes plastics companies that reduce net waste
in manufacturing. This program meets the dual
objectives of minimizing waste and reducing
the use of raw materials and energy.
In December 2020, the US also introduced the Unify
Nations in Trash Elimination (UNITE) for our Oceans
Act, the latest White House effort to prevent and reduce
marine debris and plastic pollution on a global scale. The
most recent version of this legislation, the Break Free
from Plastic Pollution Act, sets the following targets and
restrictions:
• Create a nationwide extended producer responsibility
(EPR) program for packaging
• Establish minimum recycled content limits
• Develop a container deposit system
• Introduce bans on single-use plastic products
• Promote plastic source reduction through refillable
and reusable containers
With Ti’s global reach and scale, technical expertise,
awareness of government restrictions, and advanced
films products, Taghleef has what it takes to meet market
needs and support a greener lifestyle.
Together We Commit Reducing food wasteAccording to the Food and Agriculture Organization
(FAO) of the United Nations, one-third of all food
produced annually in the world is never consumed.
This food ends up in landfills and produces methane, a
potent greenhouse gas contributing to global warming.
In addition, the land, energy, and water used in food
production are also wasted and result in unnecessary
carbon emissions. It is estimated that if food wastage
were a country, it would be the third largest emitting
country in the world after China and the USA with
participation almost equivalent to that of global road
transport emissions.
In low-income areas, food losses occur in the production
and post-harvesting stages. In contrast, high-income
countries’ food waste volume is higher in the processing,
logistics, and consumption phases. The further along the
chain the food loss occurs, the more carbon-intensive is
the wastage. Therefore, once available at the retail store,
the product has a higher carbon footprint, including the
greenhouse gases accumulated at different supply chain
stages.
The United Nations Sustainable Development Goal SDG
12 (Responsible Consumption and Production) includes
a critical food waste reduction target by 2030. This target
is to reduce food losses along production and supply
chain with the additional objective of a 50% reduction
in all regions and in the distribution and consumption
phases. If successful, this would reduce the carbon
footprint of food wastage by 38%.
We are all called to contribute to this process. As
consumers, we can make the difference by carefully
planning our meals, buying thoughtfully and in-season,
and supporting locally sourced food. As a manufacturer,
Taghleef fully commits to being a part of the solution
based on its three-pillar approach: Sustainability,
Product Protection, and Performance. Ti actively
contributes to these efforts by developing
high barrier films such as EXTENDO® that
support shelf life extension of food, offer
superior product protection, and allow safer
storage and handling throughout the supply
chain. Thanks to its outstanding oxygen and
moisture barriers, along with excellent aroma and
flavor preservation, we can achieve better taste and
less waste.
AGRICULTURAL PRODUCTION
POSTHARVEST HANDLING& STORAGE
PROCESSING TRANSPORTATION& LOGISTICS
Ti news 22
Upcoming Events
Employee Appreciation ActivitiesTi North America recognizes big & small wins
Although big wins are often celebrated, Ti also reflects on
the small wins—the little things happening every day that
contribute to the company’s success.
In February 2021, Ti’s Terre Haute USA site recognized
its employees for their significant achievements of 2020
and for going above and beyond during the COVID-19
crisis. Even during a pandemic, employees have taken on
all types of challenges such as stepping into new roles,
providing extra sets of hands, running multiple pieces
of equipment, and doubling down on work to keep the
site healthy and operational. In appreciation, all Terre
Haute employees were treated to a delicious meal from a
favorite local caterer.
In a message to site employees Sr. Director of Operations
Larry Mauer said, “We recognize that many of you have
taken on new responsibilities because you were asked,
and others because you knew what was needed—
often recognizing the need before we did. To those
individuals who have had to work remotely to help curb
the spread of the virus, we recognize the isolation and
inconveniencies you have been challenged with, and we
appreciate your sacrifice.”
The other Ti North American site in Varennes, Canada
also showed appreciation to employees for setting recent
production volume records—both annual volume in 2020
and monthly volume in January 2021. In thanks, General
Manager Christiane Tardy presented employees with
maple-themed gift baskets including maple syrup and
maple leaf candies, among other sweets and treats.
Taghleef is proud and thankful for the tenacity and hard
work of its employees across the globe at all Ti sites.
Above Left: Larry Mauer, Senior Director of Operations Terre Haute, Indiana USA Above Right: Christiane Tardy, General Manager Varennes Quebec Canada
Jul 20-23 AWFS Fair Las Vegas, USA
Aug 22-24 SNAXPO Charlotte, USA
Sep 27-29 LUXE PACK Monaco Monte Carlo, Monaco
Sep 27-29 Pack Expo Las Vegas Las Vegas, USA
Sep 28-30 FachPack Nuremberg, Germany
Sep 29-Oct 1 Label Congress Chicago, USA
Oct 27-28 LUXE PACK New York New York, USA
Oct 28 SPC Immerse Brooklyn, USA
Nov 9-12 Andina Pack Bogota, Colombia
About the CoverThe cover of this “Closing the Loop”
edition features an image of Ti’s
metallized film before the recycling
process and the stunning metallic
look is achieved thanks to Derprosa™
Silver Luminescence film.
Derprosa by Taghleef Industries
creates amazing lamination films
for graphic arts with a variety of
finishes that offer unique benefits
such as DL Pro-Shield® anti-scratch
protection or textures and tactile
qualities such as DL Soft Touch®
or Sandy. The product lineup also
includes sustainable materials such
as NATIVIA® and reLIFE™, and films
that promote health and safety with
the Antimicrobial range.
For more information, contact
[email protected] or visit derprosa.com