1

Next generation 3D TRASARTM

Technology for pasteurisers Ensuring Product Quality while addressing your water challenges

Dan Carrigan Industry Development Manager

Challenges you might recognize

Your Challenges

PRODUCT QUALITY

- Poor water quality

- Cans unable to leave the pasteuriser

WATER SAVINGS - Start stops of the

production line

- Microbiological slime build up in the pasteuriser

TCO OPTIMISATION

- Poor halogen dosing and control

-Blockages of the spray nozzles and filters

Our Approach

Understanding Your

Challenges

Our Solutions

Partnering to Provide Value

Integrated & innovative solution

Integrated &

Innovative solution

Best-in-class chemical programmes with high performance, low environmental impact and safe handling systems

INNOVATIVE monitoring and control systems Technology to optimise pasteuriser sustainability performance and product quality (3D TRASAR

technology for Pasteurisers) Dedicated trained engineers monitoring and assuring reliability of systems via System Assurance Center services; enVision online 24/7 data system management for complete visibility of pasteurisers Industry Technical Consultants team leveraged globally

at Brewery customers On site technical service everyday in our brewery customers in 170 countries

Value to your operations

• Reduce water and energy: improved microbio

control, reduced boilout frequencies, cleaner

pasteurisers; enhanced system knowledge

• Reduce off spec product by preserving Container

and Product Quality

• Increase plastic conveyor belt lifetime and

improve asset protection (pasteuriser , pumps)

• Increase production capacity due to reduced

boilout frequency

• Less water and energy cost

• Less labour cost

• Less production cost

• Less depreciation / equipment damage cost

• Less product off-spec cost

3D TRASARTM for PASTUERISERS

RESULTS

Water and Energy savings (10-20%)

Enhanced Packaging Quality

Pasteuriser operational impact and

troubleshooting

Peace of Mind: enhanced visibility and

24/7 monitoring

High Operational Reliability

• DELIVERS TANGIBLE VALUE INTEGRATED

SOLUTION

• Accurate and reliable free oxidant monitoring and control system

• Clean and balanced pasteuriser operations

Nalco Oxidant Controller (NOC)

• Avoid oxidant overshoots

• pH monitoring

• Al & MS corrosion monitoring

NOC, NCM & pH monitoring

• Connect operational signals from pasteuriser PLC: conveyor belt on/off; water meter, steam meters

• Integrated data management on Nalco enVision for Beverage Tunnels

3DT Controller and enVision platform

• Dedicated team of trained engineers looking over the pasteuriser 24/7

System Assurance Centre services for

Pasteurisers

• Standard layout

• Reduced installation issues Standard and

Robust Design

What does it look like?

Typical installation

Inhibitor

Biocide

Beverage Tunnel

Co

ld w

ate

r

Acti-Brom or dispersant

NaOCl

Non

-oxid

izin

g b

iocid

e

Corr

osio

n in

hib

ito

r

Chemistry

tanks

Zone

1 Zone

2

Zone

3

Dosing skid

OPTIONAL 3D TRASAR

frond panel

3DT back panel

Biocide distribution

FRONT BACK

Innovative Technology

3D TRASARTM unit

Connected to first pre heat zone

Measurements - pH, conductivity, ORP, corrosion inhibitor concentration, NCM mild steel

and aluminum, turbidity

Controls - Corrosion inhibitor via water meter

- Liquid oxidising biocide via Nalco Oxidant Controller

- Non oxidising biocide via timer

Monitors - Corrosion of crown corks and cans (option)

- Pasteuriser process parameters

Innovative Technology

Nalco Oxidant Controller

No reagents, membrane cap or replacement electrolyte

Minimal maintenance

Automatic, electronic sensor cleaning - Up to 12 times a day

Measures a range of oxidants

- (HOCl, HOBr, ClO2)

Built in temperature compensation

Innovative Technology

Innovative Technology

Knowledge = Water and Energy savings

Get water meter readings into the 3D TRASARTM Monitor

Get a steam flow reading into the 3D TRASARTM Monitor

Get an interlock between conveyor belt on/off and the 3DTRASARTM Monitor

Get a beer production reading into the 3D TRASARTM Monitor

Combination of these process parameters with water parameters gives insight in the sustainability performance of the pasteuriser: provides data in an operator friendly format

Success Stories

Case Study 1

Situation: Brewery in Turkey was experiencing high water usage at their bottle tunnel pasteuriser and was unable to find an appropriate remedial action

Solution: 3D TRASAR Technology for Pasteurisers enabled to visualise and understand water dynamics of the pasteuriser and consequently execute appropriate engineering repairs to reduce water consumption

No Water

use during

shuts

Case Study 2

Situation: Major brewery in Southern Europe was challenged to further reduce their water usage ratio and pasteuriser operations was identified as one of the opportunities for improvement

Solution: 3D TRASAR Technology for Pasteurisers enabled to achieve an improved sustainability performance of the pasteuriser operations via enhanced microbial control of the system.

2,364 m3/ year

WAT E R S AV I N G S

0.04 hl/hl beer

1,265,000 MJ

E N E R G Y S AV I N G S

C l e a n i n g f r e q u e n c y r e d u c e d

f r o m 1 0 5 c l e a n i n g s p e r

a n n u m

C L E AN I N G S AV I N G S

50%

1.40 MJ/hl beer

3D TRASAR™ PASTEURISER TECHNOLOGY Drives efficient and sustainable pasteuriser performance to support high quality production

water usage by

14,368 m3/YEAR

DECREASED

energy usage by

2,519 GJ/YEAR

REDUCED

55,000 USD/YEAR

SAVED

BREWERY

Reduction of water KPI

hl w

ate

r / hl o

f be

er

Reduction of Energy KPI

0,0090

0,0100

0,0110

0,0120

0,0130

0,0140

0,0150

0,0160

0,0170

0,0180

0,0190

0,0200

0,0210

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52

GJ/Hl

Linear (GJ/Hl)

weeks

GJ / h

l of b

ee

r

Ensuring Packaging Quality

What Value will 3D TRASARTM Technology bring to your Packaging?

Quality assurance program to get superior control of all water, treatment and process parameters that influence tab and dome staining , crown cork corrosion and microbial fouling

Will make the tab staining/crown cork triangle VISIBLE

Helps identifying and/or troubleshooting process upsets

WATER

TREAT MENT

PACK QUALITY

PROCESS PARAMETERS

Corrosion monitoring and control

Under dosage of the inhibitor will result in increase of corrosion rates and correct inhibitor levels reduces corrosion rates

Data Management

enVision: 24/7 web-based data management

Actionable performance data

Globally across your breweries

Data visibility for quicker response and minimising risk

System data visibility: performance dashboard 24/7

System Assurance Center

nalco.ecolab.com

MINIMIZING

WATER

MAXIMIZING

PERFORMANCE

OPTIMIZING

COST

Thanks You!