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NGNP-NHS 90-PAR 7 August 2008 Revision 0 NGNP Conceptual Design Study: Reactor Parametric Study Revision 0 APPROVALS Function Printed Name and Signature Date Author Name: Michael Correia Company: Pebble Bed Modular Reactor (Proprietary) Ltd. 7 August 2008 Reviewer Name: Gerhard Strydom Company: Pebble Bed Modular Reactor (Proprietary) Ltd. 7 August 2008 Reviewer Name: Fred A. Silady Company: Technology Insights 7 August 2008 Approval Name: Michael Correia Company: Pebble Bed Modular Reactor (Proprietary) Ltd. 7 August 2008 Approval Name: Ed Brabazon Company Shaw Group 7 August 2008 Westinghouse Electric Company LLC Nuclear Power Plants Post Office Box 355 Pittsburgh, PA 15230-0355 2008 Westinghouse Electric Company LLC All Rights Reserved

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Page 1: NGNP Conceptual Design Study: Reactor Parametric Study Documents... · 2015. 7. 29. · This reactor parametric study presents the temperatures to be expected in the fuel, core barrel

NGNP-NHS 90-PAR 7 August 2008 Revision 0

NGNP Conceptual Design Study: Reactor Parametric Study

Revision 0

APPROVALS

Function Printed Name and Signature Date Author

Name: Michael Correia Company: Pebble Bed Modular Reactor (Proprietary) Ltd.

7 August 2008

ReviewerName: Gerhard Strydom Company: Pebble Bed Modular Reactor (Proprietary) Ltd.

7 August 2008

ReviewerName: Fred A. Silady Company: Technology Insights

7 August 2008

Approval Name: Michael Correia Company: Pebble Bed Modular Reactor (Proprietary) Ltd.

7 August 2008

Approval Name: Ed Brabazon Company Shaw Group

7 August 2008

Westinghouse Electric Company LLC Nuclear Power Plants Post Office Box 355

Pittsburgh, PA 15230-0355

�2008 Westinghouse Electric Company LLC All Rights Reserved

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LIST OF CONTRIBUTORS

Name and Company Date

Fred Silady - Technology Insights Renee Greyvenstein, Roger Young, Gerhard Strydom, Michael Correia - Pebble Bed Modular Reactor (Proprietary) Ltd.

31 July 2008

BACKGROUND INTELLECTUAL PROPERTY CONTENT

Section Title Description

None

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REVISION HISTORY

RECORD OF CHANGES

Revision No. Revision Made by Description Date

DOCUMENT TRACEABILITY

Created to Support the Following Document(s)

Document Number Revision

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LIST OF TABLES Table 1-1: Case Definitions ............................................................................................... 11 Table 3-1: Reactor steady state temperature results for normal operation at a fixed reactor

power level of 500 MWt .................................................................................. 15 Table 3-2: Reactor steady state temperature results for normal operation at a fixed reactor

outlet temperature of 950 ºC ............................................................................ 15 Table 4-1: Reactor temperature parameters during a DLOFC event for a fixed power level

of 500MWt....................................................................................................... 25 Table 4-2: Reactor temperature parameters during a DLOFC event for an initial reactor

outlet temperature of 950ºC ............................................................................. 25

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LIST OF FIGURES Figure 4-1 Maximum fuel temperature results during DLOFC for a fixed power level of

500 MWt .......................................................................................................... 16 Figure 4-2 Maximum fuel temperature results during DLOFC for a fixed reactor outlet

temperature of 950 ºC ...................................................................................... 17 Figure 4-3 Core average fuel temperature results during DLOFC for a fixed reactor power

level of 500 MWt ............................................................................................. 17 Figure 4-4 Core average fuel temperature results during DLOFC for a fixed reactor outlet

temperature of 950 ºC ...................................................................................... 18 Figure 4-5 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Base case - 500MW, 950ROT, 350RIT) ........................................................ 19 Figure 4-6 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 1 -500MW, 900ROT, 300RIT) .............................................................. 19 Figure 4-7 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 2 -500MW, 850ROT, 280RIT) .............................................................. 20 Figure 4-8 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 3 -500MW, 800ROT, 280RIT) .............................................................. 20 Figure 4-9 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 4 -500MW, 750ROT, 280RIT) .............................................................. 21 Figure 4-10 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 5 -500MW, 700ROT, 280RIT) .............................................................. 21 Figure 4-11 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 6 -250MW, 950ROT, 350RIT) .............................................................. 22 Figure 4-12 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 7 -300MW, 950ROT, 350RIT) .............................................................. 22 Figure 4-13 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 8 -350MW, 950ROT, 350RIT) .............................................................. 23 Figure 4-14 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 9 -400MW, 950ROT, 350RIT) .............................................................. 23 Figure 4-15 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 10 -450MW, 950ROT, 350RIT) ............................................................ 24

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ACRONYMS

Acronym Definition

BEA Battelle Energy Alliance

CB Core Barrel

CFD Computational Fluid Dynamic

DLOFC Depressurised Loss of Forced Coolant

DPP Demonstration Power Plant INL Idaho National Laboratory NGNP Next Generation Nuclear Plant PBMR Pebble Bed Modular Reactor PCDR Preconceptual Design Report RIT Reactor Inlet Temperature ROT Reactor Outlet Temperature RPV Reactor Pressure Vessel

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TABLE OF CONTENTS

Section Title PageLIST OF TABLES...................................................................................................................................... 4 LIST OF FIGURES.................................................................................................................................... 5 ACRONYMS .............................................................................................................................................. 6 TABLE OF CONTENTS........................................................................................................................... 7 SUMMARY AND CONCLUSIONS......................................................................................................... 8 INTRODUCTION .................................................................................................................................... 10 1 ANALYSIS DESCRIPTION................................................................................................ 11

2 CALCULATION DESCRIPTION...................................................................................... 13

2.1 SOFTWARE UTILIZED .................................................................................................... 13 2.2 CALCULATION MODEL.................................................................................................. 13

3 REACTOR STEADY STATE RESULTS DURING NORMAL OPERATION ............ 15

4 REACTOR TRANSIENT ANALYSIS RESULTS DURING DLOFC............................ 16

5 CONCLUSIONS ................................................................................................................... 26

5.1 REFERENCES.................................................................................................................. 27 BIBLIOGRAPHY .................................................................................................................................... 28 DEFINITIONS.......................................................................................................................................... 28 LIST OF ASSUMPTIONS....................................................................................................................... 28 APPENDIX A: 90% REVIEW VIEWGRAPHS................................................................................A-1

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SUMMARY AND CONCLUSIONS The objective of this study is to evaluate the impact on reactor component temperatures when

varying the reactor outlet temperatures and reactor power levels for a fixed reactor design. The entire study is performed on the existing Demonstration Power Plant (DPP) reactor design. The only modifications made to the DPP reactor model were the inlet flow configuration, as defined in the Westinghouse PCDR, as well as reactor boundary conditions. The base case defined for this study was the reactor boundary conditions proposed for the Westinghouse PCDR, which was a 500MWt reactor with a reactor outlet temperature of 950 ºC and a reactor inlet temperature of 350 ºC.

This reactor parametric study presents the temperatures to be expected in the fuel, core barrel

(CB) and reactor pressure vessel (RPV) during normal operation and a Depressurized Loss of Forced Coolant (DLOFC) event. The effect of power level and reactor outlet temperature on these reactor component temperatures was evaluated.

The base case defined for this study was the reactor boundary conditions proposed for the

Westinghouse PCDR, which was a 500MWt reactor with a reactor outlet temperature of 950 ºC and a reactor inlet temperature of 350 ºC. The base case has sufficient margin during normal operation and during a DLOFC event for the fuel and reactor metallics. None of the cases that were analyzed decreased the margin during normal operation and during a DLOFC event and all trends were as expected. The reduction of the ROT generally has the greatest impact in increasing these margins during normal operation for the fuel. The reduction of the power level generally has the greatest impact in increasing these margins during the DLOFC.

Lowering of the reactor outlet temperature from 950ºC to 700ºC, reduces the maximum fuel

temperature during normal operation from 1235ºC to 932ºC. During normal operation the CB and RPV will be closely linked to the reactor inlet temperature and are not significantly affected by the reactor outlet temperature. During a DLOFC event the maximum fuel temperature will reduce from 1703ºC to 1622ºC if the reactor outlet temperature is reduced from 950º to 700º. During a DLOFC event the difference in maximum core barrel temperature is expected to be approximately 20ºC and approximately 15ºC for the maximum reactor pressure vessel temperature.

Lowering of the reactor power level from 500MWt to 250MWt, reduces the maximum fuel

temperature during normal operation from 1235ºC to 1025ºC. During normal operation the CB and RPV will be closely linked to the reactor inlet temperature due to the inherent flow path. During a DLOFC event the maximum fuel temperature will reduce from 1703ºC to 1174ºC if the power is reduced from 500MWt to 250MWt. During a DLOFC event the difference between the maximum temperatures for the CB and RPV is expected to be approximately 170ºC and 125ºC respectively. The base case maximum CB temperature of 634ºC is below the 750ºC limit and the maximum RPV temperature of 452ºC is below the 538ºC limit.

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Although a DLOFC event can be initiated quickly, the reactor temperatures respond very slowly due to the immediate reactivity shut-down (negative temperature coefficient of reactivity) while the resultant temperatures are driven by decay heat generation. The maximum temperatures can be expected to be reached after hours and not within minutes (between 40-60 hours for all cases).

In determining the expected fission product releases from the fuel, it is important to consider

the actual time the fuel will be exposed to the very high temperatures (time at temperature). Only a small portion of the fuel will be exposed to these high temperatures for a relatively short period of time, which imply reduced overall releases. For a 500MWt PBMR reactor operating at 950ºC, only 5-7% of the fuel is expected to be exposed to temperatures above 1600ºC during a typical DLOFC transient.

References 1. NGNP and Hydrogen Production Preconceptual Design Report, NGNP-ESR-RPT-001,

Revision 1, Westinghouse Electric Company LLC, June 2007.

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INTRODUCTIONThis report documents the results of the reactor parametric study. The objectives of the study

and the organization of this report are summarized below.

Objectives and Scope The overall objective of the study is to evaluate the impact of various reactor operating

conditions on the fuel, core barrel (CB) and reactor pressure vessel (RPV) temperatures during normal operation as well as during a Depressurized Loss of Forced Coolant event (DLOFC) for a base case design of 500MWt with an ROT of 950C.

The parametric study can be divided into two sets of analyses. Firstly, the reactor outlet temperature (ROT) is considered in increments of 50ºC for a fixed reactor power level of 500MWt. Secondly, the reactor power level is varied in increments of 50MWt with a fixed ROT of 950ºC.

The above objectives were achieved in the course of the study and the results are documented in this report.

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1 ANALYSIS DESCRIPTION The parametric study can be divided into two sets of analyses.

- Variation of reactor outlet temperature in increments of 50ºC for a fixed reactor power level of 500MWt.

- Variation of reactor power level in increments of 50MWt for a fixed ROT of 950ºC.

The various cases analyzed are described in Table 1-1.

AnalysesDescription

ReactorPower [MWt]

ROT[ºC]

RIT[ºC]

Massflow rate

[kg/s] Constraints

Base Case 500 950 350 160.4 Limited by �T (=ROT-RIT) across reactor core structures

Case 1 500 900 300 160.4 Limited by �T across reactor core structures

Case 2 500 850 280 168.9 Limited by minimum RIT

Case 3 500 800 280 185.1 Limited by minimum RIT

Case 4 500 750 280 204.8 Limited by minimum RIT

Case 5 500 700 280 229.2 Limited by minimum RIT & velocities in reactor outlet slots

Case 6 250 950 350 80.2 Limited by �T across reactor core structures

Case 7 300 950 350 96.3 Limited by �T across reactor core structures

Case 8 350 950 350 112.3 Limited by �T across reactor core structures

Case 9 400 950 350 128.3 Limited by �T across reactor core structures

Case 10 450 950 350 144.4 Limited by �T across reactor core structures

Table 1-1: Case Definitions

The minimum RIT (presently set at 280°C to have margin with respect to the actual RPV metal temperature ) is determined by ductility limits of the low-alloy steel (SA508 / SA533) of the RPV, which should ideally be kept above a temperature of 260°C (current irradiation database justifies a range of 260°C–300°C). The RIT is limited to a minimum of 280°C (20°C

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margin) to avoid further qualification of the irradiation effects of the RPV at lower temperatures (<260°C).

The temperature difference across the reactor core for the DPP reactor design is limited to a

nominal value of 550°C and a maximum value of 600°C for normal operation. This constraint is related to limits on thermally induced stresses in the non-replaceable core graphite blocks.

The volumetric flow in the reactor is constrained by limitations on forces, vibration and

erosion. For the current DPP volumetric flow rate (~54 m3/s) the design is within German erosion and vibration data, though it remains to be assessed whether it is the case for increased flow rates. The reactor velocity results in a resultant force on the bottom of the reactor. Again, the reactor design is within German design data limits. If the flow velocity is increased, a detailed calculation (taking up to 6 months) will be required to confirm whether the reactor can withstand the increased forces due to higher velocities. It is suspected, pending calculation confirmation, that it will not be possible to increase the flow above 20% of the current value. However, since the detailed calculations have not been performed, it has conservatively been assumed to fix the limit at the current volumetric limit of 54 m3/s.

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2 CALCULATION DESCRIPTION

2.1 Software Utilized TINTE (Time dependent Neutronics and Temperatures) is a reactor dynamics program for

computing the nuclear and thermal transient behaviour of the primary circuit of an HTGR, taking into account mutual feedback effects in two-dimensional R-Z geometry. Examples of the topics of TINTE application in design and safety analyses of general HTGRs are:

- Time dependent heat transport with and without natural convection. - Time dependent heat conduction with/without cooling gas. - Neutron diffusion. - Critical conditions (steady state). - Reactivity transient with/without gas flow. - Xenon transient (long-term behaviour). - Xenon oscillation behaviour of pebble bed reactors. - Treatment of graphite oxidation in mixed and pure coolant gases. - Water/air ingress and its reactivity and chemical attack behaviour.

TINTE Version 3.07 was used for this study.

The combined temperature and fluid-dynamic functions of TINTE provide the capability to solve problems such as:

- Heat production in a pebble bed in different gas media. - Natural convection modeling.

2.2 Calculation Model The updated TINTE model, developed for the forthcoming 2008 DPP SAR analyses, was

used as the basis for this study. Several major changes were performed on the previous TINTE model. In summary, the major changes from the previous TINTE model are the following:

- Introduction of enhanced reflector cooling and leak flows. Several additional horizontal leak flows from the reactivity control system and reserve shutdown system channels added a significant amount of reflector and core cooling. Lower fuel temperatures up to 200ºC (local) and 80ºC (global) have been observed in preliminary steady-state and DLOFC testing of the 400 MW DPP model.

- The NBG-18 graphite replaced the NBG-10 graphite previously used as reflector material. The effect on fuel temperature of the higher density and lower conductivity values in this specification have not yet been isolated, but is estimated in the order of 20 ºC on a typical 400 MW DPP DLOFC.

- The mass of the bottom reflector has decreased significantly, but since heat removal through this structure was of lesser importance during the typical DLOFC transient

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compared to the central and side reflector, this change is not viewed to be significant.

In summary, both the steady-state (SS) and DLOFC fuel temperatures are lower than

previous PBMR TINTE results, due to: increased cooling along the axial height of the core decreased the very hot regions of fuel next to the central reflector during SS, and drastically cooler central and side reflectors changed the overall heat removal pattern in the core structures significantly. (For example, the central reflector went from being a major heat source in the prior model to an effective heat sink in the new model during the early stages of the DLOFC). This accounts for the lower fuel and component temperatures reported in this study, compared to earlier 2007 data.

The TINTE Model is currently undergoing independent review, but a preliminary version was used for the analyses in this study. The following modifications were made to the DPP TINTE reactor model:

- Reactor inlet flow configuration - Control rod inserted positions were adjusted to obtain comparable levels of excess

reactivity to the base case during normal operation The TINTE code has been developed for accident analysis, and is not commonly used for best estimate design studies at PBMR. This is mainly due to the nature of the software and model assumptions that are made in the code. In particular it should be noted that the fuel, CB and RPV temperatures are determined within bandwidths of approximately 15% uncertainty. The assumptions made on the modeling of thermal radiation and convective heat transfer, especially between the CB and RPV, result in lower than expected temperatures for the RPV. PBMR utilizes computational fluid dynamic (CFD) software to calculate CB and RPV temperatures accurately. No CFD calculations were performed for this study. It is cautioned that the TINTE analysis results should not be used to determine absolute RPV and CB temperatures. They should only be used to indicate relative temperature deltas and trends.

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3 REACTOR STEADY STATE RESULTS DURING NORMAL OPERATION

This section summarizes the fuel, core barrel and reactor pressure vessel steady state temperatures during normal operation.

Analyses Description

Max.Fuel

temp.(ºC)

Ave.Fuel

temp.(ºC)

Max.CB

temp.(ºC)1

Ave.CB

temp.(ºC)1

Max.RPVtemp.(ºC)1

Ave.RPVtemp.(ºC)1

Base case (500MW, 950ROT, 350RIT) 1235 920 350 350 308 305 Case 1 (500MW, 900ROT, 300RIT) 1183 868 301 301 266 263 Case 2 (500MW, 850ROT, 280RIT) 1127 819 281 281 249 247 Case 3 (500MW, 800ROT, 280RIT) 1065 771 281 281 250 247 Case 4 (500MW, 750ROT, 280RIT) 1002 721 281 281 251 247 Case 5 (500MW, 700ROT, 280RIT) 932 650 280 280 251 249

Table 3-1: Reactor steady state temperature results for normal operation at a fixed

reactor power level of 500 MWt

Analyses Description

Max.Fuel

Temp.(ºC)

Ave.Fuel

Temp.(ºC)

Max.CB

Temp.(ºC)1

Ave.CB

Temp.(ºC)1

Max.RPV

Temp.(ºC)1

Ave.RPV

Temp.(ºC)1

Base Case (500MW, 950ROT, 350RIT) 1235 920 350 350 308 305 Case 6 (250MW, 950ROT, 350RIT) 1025 817 349 349 302 299 Case 7 (300MW, 950ROT, 350RIT) 1045 827 349 349 304 301 Case 8 (350MW, 950ROT, 350RIT) 1072 834 350 350 306 305 Case 9 (400MW, 950ROT, 350RIT) 1095 838 350 350 307 304 Case 10 (450MW, 950ROT, 350RIT) 1127 849 350 350 308 305

Table 3-2: Reactor steady state temperature results for normal operation at a fixed reactor outlet temperature of 950 ºC

1 Core barrel and reactor pressure vessel temperatures are only indicative and should not be used as absolute temperatures

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4 REACTOR TRANSIENT ANALYSIS RESULTS DURING DLOFC This section contains the analysis results for the fuel, core barrel and reactor pressure vessel

temperatures during a Depressurized Loss of Forced Cooling (DLOFC) event. A DLOFC event is where the pressure is lost within the reactor and no forced helium flow occurs. During this event the active reactor cavity cooling system is not available. The following actions are taken in the calculation model:

- Total removal of all convective heat transfer at t=0.1 s (i.e., zero mass flow rate, zero pressure)

- Reactor scram at t=60 s

Figure 4-1 plots the maximum anticipated fuel temperatures during a DLOFC event for a fixed reactor power of 500MWt (a single 250MWt case is included), whereas Figure 4-2 plots the maximum fuel temperatures if the reactor outlet temperature is kept at 950ºC. The TINTE code scans the core model mesh and extracts the maximum temperature anywhere in the core at that time point and defines it as the maximum fuel temperature.

800850900950

1000105011001150120012501300135014001450150015501600165017001750

0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72

Time (h)

Max

imum

Fue

l Tem

pera

ture

Base Case (500MW, 950ROT, 350RIT) Case 1 (500MW, 900ROT, 300RIT) Case 2 (500MW, 850ROT, 280RIT)Case 3 (500MW, 800ROT, 280RIT) Case 4 (500MW, 750ROT, 280RIT) Case 5 (500MW, 700ROT, 280RIT)Case 6 (250MW, 950ROT, 350RIT)

Figure 4-1 Maximum fuel temperature results during DLOFC for a fixed power level of 500 MWt

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900950

1000105011001150120012501300135014001450150015501600165017001750

0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72

Time (h)

Max

imum

Fue

l Tem

pera

ture

(deg

C)

Base Case (500MW, 950ROT, 350RIT) Case 6 (250MW, 950ROT, 350RIT) Case 7 (300MW, 950ROT, 350RIT)Case 8 (350MW, 950ROT, 350RIT) Case 9 (400MW, 950ROT, 350RIT) Case 10 (450MW, 950ROT, 350RIT)

Figure 4-2 Maximum fuel temperature results during DLOFC for a fixed reactor outlet temperature of 950 ºC

Figure 4-3 plots the core average fuel temperatures to be expected during a DLOFC event for fixed reactor power of 500MWt, whereas Figure 4-4 plots the core average fuel temperatures if the reactor outlet temperature is kept at 950ºC.

700

750

800

850

900

950

1000

1050

1100

1150

1200

0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72

Time (h)

Ave

rage

Fue

l Tem

pera

ture

Base Case (500MW, 950ROT, 350RIT) Case 1 (500MW, 900ROT, 300RIT) Case 2 (500MW, 850ROT, 280RIT)Case 3 (500MW, 800ROT, 280RIT) Case 4 (500MW, 750ROT, 280RIT) Case 5 (500MW, 700ROT, 280RIT)

Figure 4-3 Core average fuel temperature results during DLOFC for a fixed reactor power level of 500 MWt

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800

825

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950

975

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1100

1125

1150

1175

0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72

Time (h)

Ave

rage

Fue

l Tem

pera

ture

Base Case (500MW, 950ROT, 350RIT) Case 6 (250MW, 950ROT, 350RIT)Case 7 (300MW, 950ROT, 350RIT) Case 8 (350MW, 950ROT, 350RIT)Case 9 (400MW, 950ROT, 350RIT) Case 10 (450MW, 950ROT, 350RIT)

Figure 4-4 Core average fuel temperature results during DLOFC for a fixed reactor outlet temperature of 950 ºC

The fractions of the core (fuel) volume within certain temperature intervals are presented in

Figure 4-5 to Figure 4-15. The temperature histogram data shown here are the fuel surface temperatures for the hottest fuel. From Figure 4-5 it can be seen that only a very small fraction (~7%) of the core volume experiences surface temperatures higher than 1600ºC during the DLOFC event.

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0.00

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0 2 8 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70

Time (hrs)

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of c

ore

volu

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in te

mpe

ratu

re b

in

<300 300-400 400-500 500-600 600-700 700-800 800-900 900-10001000-1100 1100-1200 1200-1300 1300-1400 1400-1500 1500-1600 >1600

Figure 4-5 Fraction of fuel spheres in temperature ranges during entire DLOFC event (Base case - 500MW, 950ROT, 350RIT)

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0.70

0.80

0.90

1.00

0 2 8 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70

Time (hrs)

frac

tion

of c

ore

volu

me

in te

mpe

ratu

re b

in

<300 300-400 400-500 500-600 600-700 700-800 800-900 900-10001000-1100 1100-1200 1200-1300 1300-1400 1400-1500 1500-1600 >1600

Figure 4-6 Fraction of fuel spheres in temperature ranges during entire DLOFC event (Case 1 -500MW, 900ROT, 300RIT)

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0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 2 8 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70

Time (hrs)

frac

tion

of c

ore

volu

me

in te

mpe

ratu

re b

in

<300 300-400 400-500 500-600 600-700 700-800 800-900 900-10001000-1100 1100-1200 1200-1300 1300-1400 1400-1500 1500-1600 >1600

Figure 4-7 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 2 -500MW, 850ROT, 280RIT)

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 2 8 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70

Time (hrs)

frac

tion

of c

ore

volu

me

in te

mpe

ratu

re b

in

<300 300-400 400-500 500-600 600-700 700-800 800-900 900-10001000-1100 1100-1200 1200-1300 1300-1400 1400-1500 1500-1600 >1600

Figure 4-8 Fraction of fuel spheres in temperature ranges during entire DLOFC event (Case 3 -500MW, 800ROT, 280RIT)

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0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 2 8 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70

Time (hrs)

frac

tion

of c

ore

volu

me

in te

mpe

ratu

re b

in

<300 300-400 400-500 500-600 600-700 700-800 800-900 900-10001000-1100 1100-1200 1200-1300 1300-1400 1400-1500 1500-1600 >1600

Figure 4-9 Fraction of fuel spheres in temperature ranges during entire DLOFC event (Case 4 -500MW, 750ROT, 280RIT)

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 2 8 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70

Time (hrs)

frac

tion

of c

ore

volu

me

in te

mpe

ratu

re b

in

<300 300-400 400-500 500-600 600-700 700-800 800-900 900-10001000-1100 1100-1200 1200-1300 1300-1400 1400-1500 1500-1600 >1600

Figure 4-10 Fraction of fuel spheres in temperature ranges during entire DLOFC event (Case 5 -500MW, 700ROT, 280RIT)

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NGNP-RX Parametric Study-Final.doc © 2008 Westinghouse Electric Company LLC

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 2 8 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70

Time (hrs)

frac

tion

of c

ore

volu

me

in te

mpe

ratu

re b

in

<300 300-400 400-500 500-600 600-700 700-800 800-900 900-1000 1000-1100 1100-1200

Figure 4-11 Fraction of fuel spheres in temperature ranges during entire DLOFC event

(Case 6 -250MW, 950ROT, 350RIT)

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 2 8 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70

Time (hrs)

frac

tion

of c

ore

volu

me

in te

mpe

ratu

re b

in

<300 300-400 400-500 500-600 600-700 700-800 800-900900-1000 1000-1100 1100-1200 1200-1300

Figure 4-12 Fraction of fuel spheres in temperature ranges during entire DLOFC event (Case 7 -300MW, 950ROT, 350RIT)

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NGNP-RX Parametric Study-Final.doc © 2008 Westinghouse Electric Company LLC

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 2 8 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70

Time (hrs)

frac

tion

of c

ore

volu

me

in te

mpe

ratu

re b

in

<300 300-400 400-500 500-600 600-700 700-800 800-900900-1000 1000-1100 1100-1200 1200-1300 1300-1400

Figure 4-13 Fraction of fuel spheres in temperature ranges during entire DLOFC event (Case 8 -350MW, 950ROT, 350RIT)

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 2 8 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70

Time (hrs)

frac

tion

of c

ore

volu

me

in te

mpe

ratu

re b

in

<300 300-400 400-500 500-600 600-700 700-800 800-900900-1000 1000-1100 1100-1200 1200-1300 1300-1400 1400-1500

Figure 4-14 Fraction of fuel spheres in temperature ranges during entire DLOFC event (Case 9 -400MW, 950ROT, 350RIT)

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NGNP-RX Parametric Study-Final.doc © 2008 Westinghouse Electric Company LLC

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 2 8 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70

Time (hrs)

frac

tion

of c

ore

volu

me

in te

mpe

ratu

re b

in

<300 300-400 400-500 500-600 600-700 700-800 800-900900-1000 1000-1100 1100-1200 1200-1300 1300-1400 1400-1500 1500-1600

Figure 4-15 Fraction of fuel spheres in temperature ranges during entire DLOFC event (Case 10 -450MW, 950ROT, 350RIT)

The maximum temperatures to be expected during a DLOFC event are tabulated in Table 4-1 and Table 4-2.

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NGNP-RX Parametric Study-Final.doc © 2008 Westinghouse Electric Company LLC

Parameter

Base Case 500MW, 950ROT, 350RIT

Case 1 500 MW, 900 ROT, 300 RIT

Case 2 500MW, 850ROT, 280RIT

Case 3 500MW, 800ROT, 280RIT

Case 4 500MW, 750ROT, 280RIT

Case 5 500MW, 700ROT, 280RIT

Maximum fuel temperature (°C)

1703 1681 1665 1651 1640 1622

Core average fuel temperature (°C)

1162 1141 1127 1118 1109 1101

Estimate time max. fuel temperature is reached (h)

45 49 51 52 53 56

Maximum core barrel temperature (°C)

634 626 621 617 613 613

Maximum average core barrel temperature (°C)

437 423 415 410 404 399

Maximum reactor pressure vessel (°C)

452 446 442 439 437 437

Maximum Average Reactor Pressure Vessel (°C)

305 293 287 283 279 275

Table 4-1: Reactor temperature parameters during a DLOFC event for a fixed power level of 500MWt

Parameter

Case 6 250MW, 950ROT, 350RIT

Case 7 300MW, 950ROT, 350RIT

Case 8 350MW, 950ROT,

350RI

Case 9 400MW, 950ROT, 350RIT

Case 10 450MW, 950ROT, 350RIT

Base Case

500MW, 950ROT, 350RIT

Maximum fuel temperature (°C) 1174 1282 1387 1488 1588 1703 Core average fuel temperature (°C) 856 915 974 1032 1091 1162 Estimate time max. fuel temperature is reached (h)

44 42 45 48 49 45

Maximum core barrel temperature (°C) 466 502 536 567 598 634 Maximum average core barrel temperature (°C)

366 378 391 403 417 437

Maximum reactor pressure vessel (°C) 328 355 380 403 426 452 Maximum Average Reactor Pressure Vessel (°C)

299 301 302 304 305 305

Table 4-2: Reactor temperature parameters during a DLOFC event for an initial reactor outlet temperature of 950ºC

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NGNP-RX Parametric Study-Final.doc © 2008 Westinghouse Electric Company LLC

5 CONCLUSIONS

The reactor parametric study presents the temperatures to be expected in the fuel, core barrel (CB) and reactor pressure vessel (RPV) during normal operation and a Depressurized Loss of Forced Coolant (DLOFC) event. The effect of power level and reactor outlet temperature on these reactor component temperatures was evaluated.

The base case defined for this study was the reactor boundary conditions proposed for the

Westinghouse PCDR, which was a 500MWt reactor with a reactor outlet temperature of 950 ºC and a reactor inlet temperature of 350 ºC. The base case has sufficient margin during normal operation and during a DLOFC event for the fuel and reactor metallics. None of the cases that were analyzed decreased the margin during normal operation and during a DLOFC event and all trends were as expected. The reduction of the ROT generally has the greatest impact in increasing these margins during normal operation for the fuel. The reduction of the power level generally has the greatest impact in increasing these margins during the DLOFC.

Lowering of the reactor outlet temperature from 950ºC to 700ºC, reduces the maximum fuel

temperature during normal operation from 1235ºC to 932ºC. During normal operation the CB and RPV will be closely linked to the reactor inlet temperature and are not significantly affected by the reactor outlet temperature. During a DLOFC event the maximum fuel temperature will reduce from 1703ºC to 1622ºC if the reactor outlet temperature is reduced from 950º to 700º. During a DLOFC event the difference in maximum core barrel temperature is expected to be approximately 20ºC and approximately 15ºC for the maximum reactor pressure vessel temperature.

Lowering of the reactor power level from 500MWt to 250MWt, reduces the maximum fuel

temperature during normal operation from 1235ºC to 1025ºC. During normal operation the CB and RPV will be closely linked to the reactor inlet temperature due to the inherent flow path. During a DLOFC event the maximum fuel temperature will reduce from 1703ºC to 1174ºC if the power is reduced from 500MWt to 250MWt. During a DLOFC event the difference between the maximum temperatures for the CB and RPV is expected to be approximately 170ºC and 125ºC respectively. The base case maximum CB temperature of 634ºC is below the 750ºC limit and the maximum RPV temperature of 452ºC is below the 538ºC limit.

Although a DLOFC event can be initiated quickly, the reactor temperatures respond very

slowly due to the immediate reactivity shut-down (negative temperature coefficient of reactivity) while the resultant temperatures are driven by decay heat generation. The maximum temperatures can be expected to be reached after hours and not within minutes (between 40-60 hours for all cases).

In determining the expected fission product releases from the fuel, it is important to consider

the actual time the fuel will be exposed to the very high temperatures (time at temperature). Only a small portion of the fuel will be exposed to these high temperatures for a relatively short

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NGNP-RX Parametric Study-Final.doc © 2008 Westinghouse Electric Company LLC

period of time, which imply reduced overall releases. For a 500MWt PBMR reactor operating at 950ºC, only 5-7% of the fuel is expected to be exposed to temperatures above 1600ºC during a typical DLOFC transient.

5.1 References 1-1 NGNP and Hydrogen Production Preconceptual Design Report, NGNP-ESR-RPT-001,

Revision 1, Westinghouse Electric Company LLC, June 2007.

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NGNP-RX Parametric Study-Final.doc © 2008 Westinghouse Electric Company LLC

BIBLIOGRAPHY None.

DEFINITIONS

Depressurized Loss of Forced Coolant (DLOFC): A DLOFC event is where the pressure is lost within the reactor and no forced helium flow occurs in the reactor. During this event the active Reactor Cavity Cooling System is not available.

LIST OF ASSUMPTIONS

The following assumptions served as a basis for this report: 1.

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NGNP Conceptual Design Study: NGNP-NHS 90-PAR Reactor Parametric Study

Appendix A - 1

NGNP-RX Parametric Study-Final.doc © 2008 Westinghouse Electric Company LLC

APPENDIX A: 90% REVIEW VIEWGRAPHS

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NG

NP

TE

AM

Rea

ctor

Par

amet

ric S

tudy

Con

cept

ual D

esig

n S

tudi

es F

Y 0

8-2

Nex

t Gen

erat

ion

Nuc

lear

Pla

nt

90%

Rev

iew

Mee

ting

with

BEA

WB

S E

lem

ent C

ode

Leve

l: N

HS

.000

.S11

Cam

brid

ge, M

A23

Jul

y 20

08

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Slid

e 2

NG

NP

TE

AM

Obj

ecti

ve•

TThe

obje

ctiv

e of

thi

s st

udy

is t

o ev

alua

te t

he im

pact

of

vari

ous

Reac

tor o

pera

tion

con

diti

ons

on t

he R

eact

or F

uel,

Core

Bar

rel a

nd R

eact

or P

ress

ure

Ves

sel T

empe

ratu

res

duri

ng n

orm

al o

pera

tion

as

wel

l as

duri

ng a

Dep

ress

uriz

ed

Loss

of F

orce

d Co

olin

g ev

ent

(DLO

FC)

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Slid

e 3

NG

NP

TE

AM

Ana

lyse

s D

efin

itio

n•

TThe

follo

win

g lim

ited

cas

es w

ere

eval

uate

d:

80.2

1

229.

16

204.

78

185.

09

168.

85

160.

41

160.

41

Mas

s flo

w

rate

[kg/

s]

Lim

ited

by �

T ac

ross

Rea

ctor

350

950

250

Case

6

Lim

ited

by R

IT &

Vel

ociti

es in

R

eact

or o

utle

t slo

ts28

070

050

0Ca

se 5

Lim

ited

by R

IT28

075

050

0Ca

se 4

Lim

ited

by R

IT28

080

050

0Ca

se 3

Lim

ited

by

RIT

280

850

500

Case

2

Lim

ited

by �

T ac

ross

Rea

ctor

300

900

500

Case

1

Lim

ited

by

�T

acro

ss R

eact

or35

095

050

0Ba

se C

ase

Cons

trai

nts

RIT

[ºC]

ROT

[ºC]

Reac

tor

Pow

er

[MW

]A

naly

ses

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Slid

e 4

NG

NP

TE

AM

Soft

war

e To

ols

•SSo

ftw

are

used

: TIN

TE V

ersi

on 3

.07

•SSo

ftw

are

Mod

el: 2

008

PBM

R 40

0 M

W D

PP (P

relim

)M

odifi

cati

ons

mad

e to

the

DPP

reac

tor m

odel

:–

RReac

tor i

nlet

flow

con

figur

atio

n –

CCont

rol R

ods

inse

rted

pos

itio

ns w

ere

adju

sted

to

obta

in c

ompa

rabl

e le

vels

of e

xces

s re

acti

vity

to

the

Base

Cas

e du

ring

nor

mal

ope

rati

on

TIN

TE M

odel

cur

rent

ly u

nder

goin

g in

depe

nden

t re

view

, but

pre

limin

ary

vers

ion

used

for

thes

e an

alys

es

TIN

TE d

oes

not

calc

ulat

e Co

re B

arre

l and

Rea

ctor

Pre

ssur

e V

esse

lTem

pera

ture

s ve

ry

accu

rate

due

to

mod

elin

g as

sum

ptio

ns m

ade

on t

herm

al ra

diat

ion

and

conv

ecti

ve

heat

tra

nsfe

r bet

wee

n ac

ross

larg

e ga

ps (~

10%

Unc

erta

inty

)

TIN

TE a

naly

sis

will

how

ever

indi

cate

rela

tive

and

tre

nd C

B an

d RP

V T

empe

ratu

re

vari

atio

ns b

etw

een

the

vari

ous

case

s

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Slid

e 5

NG

NP

TE

AM

Ana

lyse

s Re

sult

s –

Stea

dy S

tate

dur

ing

Nor

mal

O

pera

tion

1025

932

1002

1065

1127

1183

1235

Max

. Fue

l Te

mp.

(ºC)

302

251

251

250

249

266

308

Max

. RPV

Te

mp.

C)

299

349

349

817

C ase

6

249

280

280

650

Case

5

247

281

281

721

Case

4

247

281

281

771

Case

3

247

281

281

819

Case

2

263

301

301

868

Case

1

305

350

350

920

Base

Cas

e

Ave

rage

RP

V T

emp.

C)A

ve. C

B Te

mp.

(ºC)

Max

. CB

Tem

p.

(ºC)

Ave

. Fue

l Te

mp.

(ºC)

Ana

lyse

s

*Cor

e Ba

rrel

and

Rea

ctor

Pre

ssur

e V

esse

l Tem

pera

ture

s ar

e on

ly in

dica

tive

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Slid

e 6

NG

NP

TE

AM

Ana

lyse

s Re

sult

s –

Max

. Fue

l Tem

pera

ture

du

ring

DLO

FC

800

850

900

950

1000

1050

1100

1150

1200

1250

1300

1350

1400

1450

1500

1550

1600

1650

1700

1750

04

812

1620

2428

3236

4044

4852

5660

6468

72

Tim

e (h

)

Maximum Fuel Temperature

Base

Cas

e (5

00M

W, 9

50R

OT,

350

RIT

)C

ase

1 (5

00M

W, 9

00R

OT,

300

RIT

)C

ase

2 (5

00M

W, 8

50R

OT,

280

RIT

)C

ase

3 (5

00M

W, 8

00R

OT,

280

RIT

)C

ase

4 (5

00M

W, 7

50R

OT,

280

RIT

)C

ase

5 (5

00M

W, 7

00R

OT,

280

RIT

)C

ase

6 (2

50M

W, 9

50R

OT,

350

RIT

)

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Slid

e 7

NG

NP

TE

AM

Ana

lyse

s Re

sult

s –

Ave

. Fue

l Tem

pera

ture

du

ring

DLO

FC

700

750

800

850

900

950

1000

1050

1100

1150

1200

04

812

1620

2428

3236

4044

4852

5660

6468

72

Tim

e (h

)

Average Fuel Temperature

Base

Cas

e (5

00M

W, 9

50R

OT,

350

RIT

)C

ase

1 (5

00M

W, 9

00R

OT,

300

RIT

)C

ase

2 (5

00M

W, 8

50R

OT,

280

RIT

)C

ase

3 (5

00M

W, 8

00R

OT,

280

RIT

)C

ase

4 (5

00M

W, 7

50R

OT,

280

RIT

)C

ase

5 (5

00M

W, 7

00R

OT,

280

RIT

)C

ase

6 (2

50M

W, 9

50R

OT,

350

RIT

)

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Slid

e 8

NG

NP

TE

AM

Ana

lyse

s Re

sult

s Su

mm

ary

Tabl

e

Para

met

er

Base Case (500MW, 950ROT, 350RIT

Case 1 (500MW, 900ROT, 300RIT)

Case 2 (500MW, 850ROT, 280RIT)

Case 3 (500MW, 800ROT, 280RIT)

Case 4 (500MW, 750ROT, 280RIT)

Case 5 (500MW, 700ROT, 280RIT)

Case 6 (250MW, 950ROT, 350RIT)

Max

. Fue

l Tem

pera

ture

(°C

)17

0316

8116

6516

5116

4016

2211

74

Ave.

Fue

l Tem

epra

ture

(°C

)11

6211

4111

2711

1811

0911

0185

6

Estim

ate

time

Max

. Fue

l Tem

pera

ture

is re

ache

d (h

)45

4951

5253

5644

Max

. Cor

e Ba

rrel

Tem

pera

ture

(°C

)63

462

662

161

761

361

346

6

Ave.

Cor

e Ba

rrel

Tem

pera

ture

(°C

)43

742

341

541

040

439

936

6

Max

. Rea

ctor

Pre

ssur

e Ve

ssel

(°C

)45

244

644

243

943

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Page 38: NGNP Conceptual Design Study: Reactor Parametric Study Documents... · 2015. 7. 29. · This reactor parametric study presents the temperatures to be expected in the fuel, core barrel

Slid

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