nissan navara nissan pathfinder - egr auto - d40 nav r51 path ll.pdf · sk569 page 3 of 8 1....

Place these instructions in the vehicles glovebox after installation is complete

of 8

Installation Time: 30minApprox Nudge Bar Weight: 5KG

ISSUE : 11th November 2010

Important: Please read each step of these instructions carefully prior to commencing installation! !

Accessory Part No. NBAR0011

SK569

Important:Do not use this product in any other motor vehicle for which it is not designed.Do not use any other mounting location / method other than described in this instruction.It is advisable to seek assistance of another person when installing this product.

Do not remove the label from the Nudge Bar.

!

Do not repair or modify the Nudge Bar and / or its Mounting Bracket in any way - repairor modification may effect proper operation of the airbag resulting in serious injury.

Tools Required:

- Masking Tape- Sharp Knife / Hacksaw- Ruler / Tape Measure

- Pen- 13mm Spanner / Socket- 16mm Spanner / Socket- 17mm Spanner / Socket

- 18mm Spanner / Socket- 19mm Spanner / Socket

- 10mm Spanner / Socket

Layout - Navara D40 / Pathfinder R51 [Spanish] models only:

FORWARD SETTING

Layout - Navara D40 [Thai] models only:REARWARD SETTING

NISSAN NAVARA (D40)NISSAN PATHFINDER (R51)

(2005 Production Onwards)NUDGE BAR - LOW LOOP

INSTALLATION INSTRUCTION

Unique instruction steps on Page 7.

SK569 of 8

NISSAN NAVARA D40 / PATHFINDER R51 - NUDGE BARAccessory Part No. NBAR0011

• To maintain your Nudge Bar properly, wash regularly with car wash detergent, hose off& chamois dry. Stubborn grime can be removed with kerosene.

• Polished surfaces can be maintained with Autosol metal polish or similar products. Use as recommended.

Care Instructions:

Parts List

IconQTY.Component name

1Nudge Bar

Item

1

1LHS Mounting Bracket2

1RHS Mounting Bracket 3

2M12x30-1.25mm (Fine) Hex Head Bolt4

2M12 Flat Washer5

1M8 U-Bolt6

2M8 Flat Washer7

2M8 Nylock Nut8

4M10x30mm Hex Head Bolt9

8M10 Flat Washer10

411

1

M10 Nylock Nut

Fitting Instructions12AUTOMOTIVE

INSTRUCTION BOOKLET

®

SK569 of 8

1.

Diagram 1: Remove the splash guard

2.

Diagram 2: Remove the steel skid plate


3.

Diagram 3: Remove the front towing eye

Remove the front towing eye on the LHS chassis rail, by undoing the 2 retaining bolts.

Detach the steel skid plate from the vehicle, by removing the 8 hex bolts, as shown.

NOTE: 2 bolts for the skid plate are partially hidden underneath the front bumper, behind the bottom lip, as shown.

Detach the plastic splash guard from the front bumper, by removing the 6 hex head bolts, as shown.

Pull the plastic guard down and rearwards to separate from the vehicle.

REMOVE EXISTING BOLTS

SPLASH GUARD

FRONT OF VEHICLE

FRONT OF VEHICLE

FRONT OF VEHICLE

RETAINING BOLTS

TOWING EYE

17mm

10mm

10mm

HIDDEN BOLTS

SK569 of 8


LHS LHS MOUNTING BRACKET

FACTORY BOLTS

4.

Diagram 4: Install LHS Mounting Bracket

Attach the LHS Mounting Bracket and the towing eye to the LHS chassis rail, using the bolts removed in step 3.

Tighten fully.

17mm

CHASSIS RAIL

FRONT OF VEHICLE

RHS MOUNTING BRACKET

5. Attach the RHS Mounting Bracket to the RHS chassis rail, using M12x30mm Hex Head Bolts and M12 Flat Washers, through the existing holes in the chassis rail.

Tighten fully.

18mm

RHS

Diagram 5: Install RHS Mounting Bracket

FRONT OF VEHICLE

M12 FLAT WASHERS

M12x30mm HEX HEAD BOLTS

For Nissan NAVARA D40 Thai production models, replace Step 5

with Step 5b, on page 8.

SK569 of 8


10mm

8.

Diagram 8: Refit the cut splash guard

Refit the plastic splash guard, using the original 6 hex head screws.

Note: The cut sections of the splash guard are now flexible enough to refit around the Mounting Brackets.

FRONT OF VEHICLE

10mm

6.

Diagram 6: Refit the steel skid plate

Refit the steel skid plate using the original 8 hex head bolts.HIDDEN BOLTS

7.

Diagram 7: Modify the plastic splash guard

492MMB

492MM

A1/2

Cut the plastic splash guard to enable refitting over the Mounting Brackets.

A) Find the centreline of the splash guard, by halving the distance between the 2 centre-most holes.

B) Measure and mark 492mm each side of the centreline.

C) Cut through the rear-most section of plastic on each side of the splashguard, as shown.

B

C

For Nissan NAVARA D40 Thai production models, replace Step 9

with Step 9b, on page 8.

RHS

9. Carefully break the protective pack-aging on the Nudge Bar to expose the lower mounting tabs.

Align the mounting slots on the Nudge Bar to the corresponding slots on the Mounting Brackets, ensuring that the Nudge Bar tabs sit on the outside faces of the Mounting Brackets.

Attach using M10x30mm Hex Head Bolts, M10 Flat Washers and M10 Nylock Nuts.

Do not tighten fully.

16mm 17mm

LHS

Diagram 9: Attach Nudge Bar mounting tabs to Brackets



RHS MOUNTING BRACKET

LHS MOUNTING BRACKET

M10 FLAT WASHERSRHS NUDGE BAR MOUNTING TAB

LHS NUDGE BAR MOUNTING TAB

M10 NYLOCK NUTS

M10 FLAT WASHERS

TOWING EYE

SK569 of 8


M10 NYLOCK NUTS

TIGHTEN MOUNTING BOLTS

16mm 17mm

SK569 of 8

10.


11.

Diagram 11: Remove protective packaging

Working from the front of the vehicle, align Nudge Bar to desired position, and fully tighten the M10x30mm Mounting Bolts.

Diagram 10: Tighten Mounting Bolts

Carefully remove the remaining protective packaging.

FRONT OF VEHICLE

RHS

LHS

BRACKET - RHS

CHASSIS RAIL

CHASSIS RAIL

CHASSIS RAIL

M8 FLAT WASHERSM8 NYLOCK NUTS

13mm

SK569 of 8

5b.

Diagram 5b: Attach RHS Mounting Bracket

9b.

Diagram 9b: Attach Nudge Bar to Mounting Brackets

Carefully break the protective packaging on the Nudge Bar to expose the mounting tabs.

Align the Nudge Bar to the Mounting Brackets, ensuring that the Nudge Bar tabs sit on the outside faces of the Mounting Brackets.

Attach using M10x30mm Hex Head Bolts, M10 Flat Washers, and M10 Nylock Nuts.

Do not tighten fully.

Feed the M8 U-Bolt through the rear chassis rail hole, until the thread protrudes out of the front chassis hole.

Attach the RHS Mounting Bracket to the RHS chassis rail, using M8 Flat Washers, and M8 Nylock Nuts.Tighten Fully.

NOTE: Be careful not to lose the U-Bolt inside the chassis rail. Continue on with Step 6 located on Page 5.

16mm 17mm

Continue on with Step 10 located at the top of Page 7.

M10x30mmHEX HEAD BOLTS

M10x30mm HEX HEAD

BOLTS

RHS NUDGE BAR MOUNTING TAB

LHS NUDGE BAR MOUNTING TAB

M8 U-BOLT

M10 NYLOCK NUTS

M10 NYLOCK NUTS

M10 FLAT WASHERS

M10 FLAT WASHERS

Unique Instructions for Thai NISSAN NAVARA R51 - NUDGE BARAccessory Part No. NBAR0011

nissan navara nissan pathfinder - egr auto - d40 nav r51 path ll.pdf · sk569 page 3 of 8 1....

Documents