no carbon left behind freya burton - svebio · 2016 • pilot scale catalyst and process...

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Carbon Smart™ 2018 LanzaTech. All rights reserved. No Carbon Left Behind Freya Burton 2018 LanzaTech. All rights reserved.

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Page 1: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

2018 LanzaTech. All rights reserved.

No Carbon Left Behind Freya Burton 2018 LanzaTech. All rights reserved.

Page 2: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Energy can be Carbon Free Aviation Fuel needs Carbon Chemicals for Everyday Products need Carbon

Page 3: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

C

Page 4: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Recycling Carbon

Industrial Off Gas Biomass, MSW Syngas

Gas Feed

Stream Compression Fermentation Recovery Product

Tank

Proprietary Microbe

Page 5: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Status Shougang Commercial Plant

Inoculator started from freeze dried microbes: May 3

Inoculated 1st train: May 13

2500+ hours of Operation 2600+ tonnes ethanol produced

Started up all three trains (6 bioreactors + inoculator) All unit operations running

(gas clean up, fermenters, distillation, WWT, biomass recovery)

Train turnaround: <48 hours 85% of total production rate 50% direct water recycle

Optimization in progress Multiple lessons learned

Page 6: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

China 48k MTA 2018

Belgium 62k MTA 2020

Industrial Off Gases

South Africa 52k MTA 2020

India 34k MTA 2020

Page 7: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Gasification and Fermentation

Proprietary Microbe

Clostridium autoethanogenum

Gas Feed

Stream

Compression

Fermentation

Recovery Product Tank

Gas Clean Up Gasification

Variety of Feedstocks Successfully Demonstrated with Integrated Gasification Unit

Unsorted Unrecyclable

MSW

Biomass Residues

Daniell,Köpke(2012).CommercialBiomassSyngasFermenta?on.Energies:5:5372-5417

Page 8: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

35k MTA California Biomass Syngas

2019

20k L/A Demonstration Japan Unsorted MSW Syngas

2013-2018

Page 9: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

LanzaTech-Sekisui MSW à Ethanol Demonstration 2014-2018

Page 10: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Recycling Carbon to Ethanol

Gas Feed

Stream Compression Fermentation Recovery Product

Tank

Proprietary Microbe

Ethanol

Excellent Substrate Building Block of the Future

Page 11: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Page 12: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

SAFDemandtoMeetICAOtargets

Sustainable Aviation Fuel will Play a Key Role

-

200

400

600

800

1000

1200

2020 2025 2030 2035 2040FUELCONSU

MPT

ION(B

LPY

)

TotalFuelDemand SAFDemand

SAFwillneedtoriseto34%oftotaljetfuelconsump9onby2040tomeetICAOcommitments

Page 13: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Lanzanol(Ethanol)

From Waste to Wing

Jet & Diesel

Ethanol

Frac?ona?on Dehydra?on Oligomeriza?on Hydrogena?on

Jet range hydrocarbons (C8-C16) selectively built from smaller molecules

Page 14: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

LanzaTech Jet Production using Its Freedom Pines Biorefinery

•  Demonstratedfeedstockflexibility

•  1,500galfromwastegasethanol(Lanzanol)

•  2,500galfromGrainEthanol

•  Wastegasethanol(Lanzanol)producedinanRSB-cerWfieddemonstraWonfacility

•  Shougang-LanzaTech100,000gal/yrChinademonstra?onplant

LanzaTechProduced…ü 4000gallonsJetü 600gallonsDiesel

Page 15: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

LanzaTech Jet Property Highlights

Meets or Exceeds Critical Jet Fuel Specifications Neat fuel primarily isoparaffins with <0.2% aromatics

Carbon number range similar to conventional jet fuel and other SPK’s

040218

0

5

10

15

20

25

7 8 9 10 11 12 13 14 15 16 17 18

LanzaTech ATJ-SPKCamelina HEFA-SPKJet A (POSF 10325)

Iso-

para

ffins

by

GC

xGC

, mas

s%

Carbon number

FuelProperty JetASpec

LanzaTechATJ-SPK

50/50%vwithJetA

FreezePoint,°C -40max -61 -54EnergyDensity,MJ/kg

42.8min 44.4 43.8

ThermalStability Baseline Excellent ExcellentViscosity@-40°Cmm2/sec

12max 7.0 9.3

Hydrogen% 13.4min 15.1 14.5AromaWcs% 8min,25

maxNil 8.8

Sulfur,totalmass% 0.30max <0.001 0.02

OnApril1,2018ASTMIntl.RevisedD7566ATJSPKAnnexA5•  AddedEthanolasafeedstock•  IncreasedfinalblendraWotomax50%

TheASTMBallottoaddEthanolwasbasedonLanzaTech’sFitforPurposeDataandResearchReport

Page 16: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Measuring Contrails

Mach0.76@35kh2xengines

92%LanzaTech/8%aromaWcs

Moreefficientenginescreatemorecontrails

Low Carbon Fuels Bring Performance Benefits

Page 17: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

2015• LabscalecatalystandprocessdevelopmentcompletedwithPNNL• Severalgallonsproduced

2016

• PilotscalecatalystandprocessdevelopmentcompletedwithLanzaTechFreedomPines

• Thousandsofgallonsofjetproduced

2020• Pre-commercialplantproducing10MgpytosupplyfuelforcommercialflightsoperaWonal

2021• CommercialscaleproducWon• Tensofmillionsofgallonsofcapacity

Commercialization Timeline

Page 18: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

First Commercial Flight with Virgin Atlantic October 2018

Page 19: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Project Scope

IndustrialOffgases

(steel,refinery) Diesel

JetGasFermenta?on Ethanol

Sugars(beet,corn,cellulosic) Fermenta?on Ethanol

EthanoltoJet

~10 million gpy

Project Objectives: • Demonstrate the ability to convert ethanol from multiple feedstocks into sustainable

aviation fuel

• Develop process and operational parameters for commercial ethanol-to-jet units

• Produce commercial quantities of jet and diesel fuel

Biorefinerywillbeginproducingcommercialquan99esofsustainableavia9onfuelforofftakeinQ12020

19

US DOE Pre-Commercial Project Overview

Page 20: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

UK Department for Transport Feasibility Study

•  Commercial-scaleATJproduc?onfromwaste-basedethanol

•  Includesethanolfromsteelmillwastegasfermenta?on

•  Siteselec?onandprojectplanningunderway

Stage 1 Outcome: Financeable Commercial-Scale ATJ Project in UK

Page 21: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Direction of Sustainable Aviation Fuel

•  Feedstockcost,availability,andsustainabilityarekey• Needabundant,lowcostfeedstocksthatdonotcompetewithfood• WastesandresiduesareamajorresourceforSAF•  Ethanol-basedATJoffersanopportunitytoproducejetwith>70%GHGreduc?onsfromsustainablecrops,wastesandresiduesappropriateforeachregion

• Compe??veSAFeconomicswillcomefromexpandingfeedstocksources,produc?oncapacityandmarketdemand

All Sustainable Solutions are Needed to Meet Growing Global Demand

Page 22: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Recycling Carbon to Ethanol

Gas Feed

Stream Compression Fermentation Recovery Product

Tank

Proprietary Microbe

Ethanol

Excellent Substrate Building Block of the Future

Page 23: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Ethanol to Ethylene: A Key Platform Chemical

Insulated clothing Carpet

Packaging Plastic Bags Toys Piping

Ethanol

EthyleneGlycol

EthyleneOxide

Dehydra?on Oligomeriza?on Aroma?za?onEthanol

Ethylene Butenes

BTXPX/PTA

PET

Polyethylene

Page 24: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Page 25: No Carbon Left Behind Freya Burton - Svebio · 2016 • Pilot scale catalyst and process development completed with LanzaTech Freedom Pines • Thousands of gallons of jet produced

CarbonSmart™

Giving Consumers a Choice