non contact acquisition of sonic emissions of bearings assoc. prof.: kiril m. alexiev, petia d....
TRANSCRIPT
![Page 1: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/1.jpg)
Non contact acquisition of sonic emissions of bearingsAssoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr V. Kudriashov, Iurii D. Chyrka
AComIn Technology Transfer Workshop onAdvanced Techniques in NonDestructive Testing
Sozopol, June 18-19, 2015
![Page 2: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/2.jpg)
Outline
• The Acoustic Camera overview and resolution enhancement
• Experiment description
• Comparison of spectra estimates from single microphone and from the focalized Acoustic Camera
• Obtained spectra estimates for different bearings
2
![Page 3: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/3.jpg)
Acoustic Camera Applications:Acoustic Imaging and Signal Analysis
Pictures from WWW3
![Page 4: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/4.jpg)
The Acoustic Camera
4
Software list:a) Acoustic Test Consultant - Type 7761;b) Beamforming - Type 8608;c) FFT Analysis - Type 7770;d) Time Data Recorder - Type 7708.Manufacturer: Brüel & Kjær (Sound and Vibration Measurement A/S)
• PULSE LabShop Customized Solution Version 17.1.2• Array Acoustics Post-processing ver.: 17.1.2.308
Frequency range: from 10Hz to 20kHzWavelength range: from 34.3m to 17.15mm
![Page 5: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/5.jpg)
Criteria:Half power (-3dB)
5 5
Trg. 2 Trg. 1
Resolution Enhancement
![Page 6: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/6.jpg)
6
Resolution Enhancement
B&K “Array Acoustics Post-processing” 1 response Capon mod. 2 responses
dB
Center frequency fc =10 kHz. Frequency bandwidth f ≈ 2.3 kHz. fc/f ≈23%Range ~0.8 m. Spacing between centers of the speakers ~0.1 m
Before After (Obtained result)
Trg. 1 Trg. 2Trg.
222SESESESE zkzykyxkxkr C
HSECSESE fXfFfXfQ 0
C
HSEMCSE
SEfXfFfX
fR
1
1 ikjtifjiatkutksN
i
,exp2exp,,1
SSE vkrifik 2,
![Page 7: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/7.jpg)
7 7
Beamforming based-on modified Capon algorithm
dB dB
Center frequency fc =5 kHz. Frequency bandwidth f =0.5 kHz. fc/f =10%Range ~0.75 m; Spacing ~0.14 m
“Delay and Sum” Beamforming Capon mod.
Before After (Obtained result)
Trg. 1 Trg. 2Trg.
![Page 8: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/8.jpg)
Photo
8
![Page 9: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/9.jpg)
Spectra Estimates
9
Parameters for SKF bearing SKF ”type” 6205.
Number of rolling elements N 9
Rolling element diameter B, mm 7.938
Pitch diameter P, mm 39.04
Contact angle , deg. 0
Rotational speed F, rpm Unknown.Slightly variable.
Pitch diam
eter, P
Rolling element diameter, B
SKF old Opened
![Page 10: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/10.jpg)
10
Verified with SKF “Bearing Frequencies Calculator”. Bearing SKF ”type” 6205.
Parameters on Rotational speed F, rpm & Shaft speed frequency, Hz
Min: 1820 & 30.3(3) Max: 1830 & 30.5
Fundamental train frequency FTF, Hz
12.0828 12.1492
Ball pass frequency BSF, Hz
71.5076 71.9005
Ball pass frequency outer race BPFO, Hz
108.7455 109.343
Ball pass frequency inner race BPFI, Hz
164.2546 165.157
Rolling element defect frequency, Hz
143.015 143.801
Bearing Fundamental FrequenciesSKF old Opened
![Page 11: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/11.jpg)
The first bearing band
11
SKF old Opened
Acquisition time, T = 0.25, [s]Frequency resolution, f = 4, [Hz]Quantity of autospectra averages = 100
Good sample emission is more powerful
Bad sample emission is more powerful
![Page 12: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/12.jpg)
Spectra estimates
12
Acquisition time, T = 0.25, [s]Frequency resolution 1, f1 = 4, [Hz]No averaging
Acquisition time is TFrequency resolution 2, f2 = 256, [Hz]Quantity of autospectra averages = 64
![Page 13: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/13.jpg)
Non-stationary signals
13
The considered spectra difference is at higher frequency range. Thus, such peaks were not removed, yet.
![Page 14: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/14.jpg)
Spatial Filtering
14
An isotropic radiator,a theoretical point source of a waves
An irregular array of transducers
Normalized radiation patterns
0 dB–3 dB
0 dB–3 dB
-Mainlobe
-Sidelobes
-Grating Lobe(s)
Contrast
Angle
–10 dB
![Page 15: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/15.jpg)
Enhancement of Spectra Difference
15
The difference is not getting w
orse due to application of the m
icrophone array
Beamwidth ~60o
Beamwidth >~120o
![Page 16: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/16.jpg)
The Generated Acoustic Map 1
16
Lower Signal-to-noise ratio
- 55 dB
Center frequency, fС=10, [kHz]Bandwidth f = 1, [kHz]
![Page 17: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/17.jpg)
The Generated Acoustic Map 2
17
Higher Signal-to-noise ratio
- 55 dBup grow, PSF
Center frequency, fС=10, [kHz]Bandwidth f = 1, [kHz]
![Page 18: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/18.jpg)
Spectra Estimates
18
SKF old Opened
Hereinafter:Acquisition time, T = 0.25, [s]Frequency resolution, f = 4, [Hz]Quantity of autospectra averages = 100
![Page 19: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/19.jpg)
Spectra Estimates
19
SKF old Opened
The difference is much lower than in previous Measurements Session due to greasing
![Page 20: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/20.jpg)
Spectra Estimates
20
SKF old Opened
At the room, the background varies at low freq.
![Page 21: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/21.jpg)
Spectra Estimates
21
2. WBF Good
Two “same” spectra
About 20 dB difference
![Page 22: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/22.jpg)
Spectra Estimates
22
3. NSK
![Page 23: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/23.jpg)
Spectra Estimates
23
4. KBS
![Page 24: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/24.jpg)
Spectra Estimates
24
5. HF
![Page 25: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/25.jpg)
Spectra Estimates
25
6. CNR
![Page 26: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/26.jpg)
Spectra Estimates
26
7. VMF
![Page 27: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/27.jpg)
Spectra Estimates
27
8. SKF
![Page 28: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/28.jpg)
Spectra Estimates
28
8. SKF
![Page 29: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/29.jpg)
29
Main goal is to find collaboration with industry/business.
Project AComIn "Advanced Computing for Innovation“ FP7 Capacity Programme.
Host – Institute of Information and Communication Technologies at the Bulgarian Academy of Sciences.
![Page 30: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/30.jpg)
Aco
usti
c C
amer
a A
ppli
cati
ons
1. Noise pollution Airport noise Urban/Street noise Instrument noise
2. Noise identification (Find the source of specific noise)
Sound quality analysis Data/music recording Multimedia product analysis
3. Diagnostic approaches Spectral analysis Time-frequency analysis Trend detection in sound intensity signals Noise intensity analysis Shock response analysis etc, including post-processing in third-party software
4. Occupational health Noise exposure Hearing protection Human vibration Noise reduction Factory hall acoustic
5. Military/security applications Noise barrier detectors Noise localization Noise recognition
6. Scientific tool for research in Beamforming Random antenna array development Acoustic signal analysis Acoustic holography Signal processing/filtering etc.
7. Educational Useful for experiments/demonstrations 30
![Page 31: Non contact acquisition of sonic emissions of bearings Assoc. Prof.: Kiril M. Alexiev, Petia D. Koprinkova-Hristova; Dr.: Vladislav V. Ivanov, Volodymyr](https://reader036.vdocument.in/reader036/viewer/2022062408/56649eb15503460f94bb7f5f/html5/thumbnails/31.jpg)
Conclusions
• Frequency resolution of the Acoustic Camera is modified from 1/3 octave to 4 Hz.
• Comparison of the spectra shows opportunity to detect difference to good bearings.
• Non-contact diagnosis is implemented.
Future Plan:
Automatic detection of defects (using the spectra) will be implemented for priori unknown background noise.
31